NFPS Offshore Compression Complexes Project COMP2
COMPANY Contract No.: LTC/C/NFP/5128/20
CONTRACTOR Project No.: 033734
Document Title
:
SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
COMPANY Document No.
: 200-20-SH-SPC-00006
Saipem Document No.
: 033734-B-D-30-SPM-LP-S-10044
Discipline
: HSE&Q
Document Type
: SPECIFICATION
Document Category/Class
: 1
Document Classification
: INTERNAL
A
15-Aug-2023
Issued for Review
Maria Fransisca
Vijayakumar Rajaram
Oprescu Luminita
REV.
DATE
DESCRIPTION OF REVISION
PREPARED BY
CHECKED BY
APPROVED BY
Saipem S.p.A.
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED BY QATARGAS.
Company No._Rev. 200-20-SH-SPC-00006_A
1 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
REVISION HISTORY
Revision
Date of Revision
Revision Description
A1
A
03-Aug-2023
Issued for Inter-Discipline Check
15-Aug-2023
Issued for Review
HOLDS LIST
Hold No
Hold Description
1
The quantity will be confirmed based on detailed design development.
Company No._Rev. 200-20-SH-SPC-00006_A
2 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
TABLE OF CONTENTS
1
2
INTRODUCTION … 5
1.1 PROJECT OBJECTIVE … 5 1.2 PROJECT SCOPE … 5
DEFINITIONS AND ABBREVIATIONS … 7
2.1 GENERAL DEFINITIONS… 7 2.2 TECHNICAL DEFINITIONS … 8 2.3 ABBREVIATIONS … 9
3
REGULATIONS, CODES AND STANDARDS … 12
3.1 COMPANY DOCUMENTS … 12 3.2 PROJECT DOCUMENTS (FEED) … 12 3.3 PROJECT DOCUMENTS … 12 INTERNATIONAL CODES AND STANDARDS … 16 3.4
4
5
6
7
PURPOSE … 18
SCOPE OF SUPPLY … 19
DEVIATION CONTROL … 20
FUNCTIONAL SPECIFICATION … 21
7.1 DESIGN PARAMETERS … 21
7.1.1 General … 21
7.1.2 Design Life … 21
7.1.3 Environment … 21 7.2 GENERAL REQUIREMENTS… 21
7.2.1 Maintenance … 22
7.2.2 Training … 22
7.2.3 Guarantee … 23
7.2.4 Warranty … 23
7.2.5 Hazardous Area Classification … 23
7.2.6 Painting … 23
7.2.7 Spare Parts and Special Tools … 23
7.2.8 Mechanical Handling … 24
7.2.9 Nameplate and Tagging … 24 7.3 HEALTH, SAFETY, ENVIRONMENT AND SECURITY… 25 7.4 QUALITY ASSURANCE … 25
7.4.1 Design / Materials Documentation Approval … 26
7.4.2 Preliminary and Detailed Design Conformance Report … 26
7.4.3 Manufacturing Procedures and Specifications … 26
7.4.4
Inspection & Test Records … 26 7.5 FINAL ACCEPTANCE … 26
7.5.1 Factory Acceptance test … 26
Company No._Rev. 200-20-SH-SPC-00006_A
3 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
7.5.2 Final Inspection Release Note … 26
8
TECHNICAL DESIGN REQUIREMENT … 27
8.1 COMBINED SAFETY SHOWER AND EYEWASH SYSTEM … 27 8.2 PORTABLE EYEWASH STATION … 27 8.3 PLUMBED EYEWASH STATION … 28 8.4 LIFERAFTS … 28 8.5 SCRAMBLE NET … 30 8.6 LIFE BUOYS … 31 8.7 LIFE JACKET AND CABINETS … 31 8.8 HELICOPTER CRASH AND RESCUE EQUIPMENT (HCRE) CABINETS … 32 8.9 FIRST AID KIT … 33 8.10 STRETCHER AND CABINET … 34 8.11 SELF-CONTAINED BREATHING APPARATUS SET (SCBA) AND CABINET … 35 8.12 LIGHTED WINDSOCK … 35 8.13 FIREMAN EQUIPMENT AND CABINET … 36 8.14 FIRE BLANKET AND CABINET … 36 8.15 WORK VEST AND CABINET … 37 8.16 PERSONAL GRAB BAG AND CABINET… 37 8.17 EMERGENCY ESCAPE BREATHING DEVICE (EEBD) AND CABINET … 38 8.18 SMOKE HOOD … 40 8.19 COMMON SAFETY CABINET … 40 8.20 CHEMICAL HANDLING SAFETY KIT AND CABINET … 40 8.21 PERSONNEL TRANSFER BASKET … 41 8.22 SWING ROPE … 42
9
PRESERVATION, PROTECTION AND PACKING REQUIREMENT … 43
APPENDIX 1: SAFETY AND LIFESAVING EQUIPMENT CP6S … 44
APPENDIX 2: SAFETY AND LIFESAVING EQUIPMENT LQ6S … 45
APPENDIX 3: SAFETY AND LIFESAVING EQUIPMENT FL6S … 46
APPENDIX 4: SAFETY AND LIFESAVING EQUIPMENT BRIDGES … 47
Company No._Rev. 200-20-SH-SPC-00006_A
4 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
1
INTRODUCTION
The North Field is the world’s largest natural gas field and accounts for nearly all of the state of Qatar’s gas production. The reservoir pressure in the North Field has been declining due to continuous production since the early 1990s. The principal objective of the NFPS Project is to sustain the plateau from existing QG South Operation (RL Dry Gas, RGE Wet gas) and existing QG North Operation (QG1 & QG2) production areas by implementing an integrated and optimum investment program consisting of subsurface development, pressure drop reduction steps and compression. Refer to the figure below for a schematic of the North Field.
Qatargas Operating Company Limited is leading the development of the North Field Production Sustainability (NFPS) Project.
1.1 Project Objective
The objective of this Project includes:
• Sustain the Qatargas North Field Production Plateau by installing new Compression Complex facilities CP6S & CP7S in QG south with integration to the existing facilities under Investment #3 program.
• Facility development shall be safe, high quality, reliable, maintainable, accessible, operable,
and efficient throughout their required life.
• Achieve standards of global excellence in Safety, Health, Environment, Security and Quality
performance.
1.2 Project Scope
The Project Scope includes detailed engineering, procurement, construction, transportation & installation, hook-up and commissioning, tie-in to existing property and provide support for start-up activities of the following facilities and provisions for future development. The WORK shall be following the specified regulations, codes, specifications, and standards, achieves the specified performance, and is safe and fit‐for‐purpose in all respects.
Offshore
CP6S and CP7S Compression Complexes that are part of QG-S RGE facilities as follows:
• CP6S Compression Complex
• Compression Platform CP6S, Living Quarters LQ6S, Flare FL6S
• Bridges BR6S-2, BR6S-3, BR6S-4, BR6S-5
• Bridge linked Tie-in to RP6S
Production from existing wellheads (WHP6S & WHP10S) and new wellhead (WHP14S) are routed via riser platform RP6S to compression platform CP6S to boost pressure and export to onshore via two export lines through the existing WHP6S pipeline and a new 38” carbon steel looping trunkline from RP6S (installed by EPCOL). CP6S is bridge-linked to RP6S.
• CP7S Compression Complex
• Compression Platform CP7S, Living Quarters LQ7S, Flare FL7S
• Bridges BR7S-2, BR7S-3, BR7S-4, BR7S-5
• Bridge linked Tie-in to RP7S
Company No._Rev. 200-20-SH-SPC-00006_A
5 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
CP7S shall receive production from existing wellheads (WHP5S & WHP7S) and new wellhead (WHP13S). There is only one export line for CP7S through the existing export pipeline from WHP7S. CP7S is bridge-linked to RP7S.
RGA Complex Destressing
Migration of the Electrical power source, Telecoms, Instrumentation and Control systems from WHPs and RPs hosted by RGA to the respective Compression Complexes listed below:
• WHP6S, WHP10S, WHP14S, RP6S and RP10S to CP6S Compression Complex
• WHP5S, WHP7S, WHP13S and RP7S to CP7S Compression Complex
Destressing of Telecoms, Instrumentation and Control system in RGA Complex Control Room, which would include decommissioning and removal of telecom system devices and equipment that would no longer be required post migration and destressing activity.
Onshore
An Onshore Collaborative Center (OCC) will be built under EPC-9, which will enable onshore based engineering teams to conduct full engineering surveillance of all the offshore facilities. The OCC Building will be located in Ras Laffan Industrial City (RLIC) within the Qatar Gas South Plot. MICC & Telecommunication, ELICS related scope will be performed in the OCC building.
Figure 1.2.1: NFPS Compression Project COMP2 Scope
Company No._Rev. 200-20-SH-SPC-00006_A
6 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
2 DEFINITIONS AND ABBREVIATIONS
2.1 General Definitions
Definition
Description
COMPANY
Qatargas Operating Company Limited.
CONTRACTOR
Saipem S.p.A.
DELIVERABLES
FACILITIES
MILESTONE
All products (drawings, equipment, services) which must be submitted by CONTRACTOR to COMPANY at times specified in the contract. All machinery, apparatus, materials, articles, components, systems and items of all kinds to be designed, engineered, procured, tested and manufactured, constructed, supplied, permanently installed by CONTRACTOR at SITE in connection with the NFPS Project as further described in Exhibit 6.
fabricated,
A reference event splitting a PROJECT activity for progress measurement purpose.
PROJECT
NFPS Offshore Compression Complexes Project COMP2
SITE
(i) any area where Engineering, Procurement, Fabrication of the FACILITIES related to the CP6S and CP7S Compression Complexes are being carried out and (ii) the area offshore required for installation of the FACILITIES in the State of Qatar.
SUBCONTRACT
Contract signed by SUBCONTRACTOR and CONTRACTOR for the performance of a certain portion of the WORK within the Project.
SUBCONTRACTOR
Any organization selected and awarded by CONTRACTOR to supply a certain Project materials or equipment or whom a part of the WORK has been Subcontracted.
WORK
Scope of Work defined in the CONTRACT.
WORK PACKAGE
The lowest manageable and convenient level in each WBS subdivision.
VENDOR
The person, group, or organization responsible for the design, manufacture, testing, and load-out/shipping of the Equipment/ Material.
Company No._Rev. 200-20-SH-SPC-00006_A
7 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
2.2 Technical Definitions
Definition
Description
Embarkation Area
Place from which personnel leave the installation during evacuation
Escape Route
A route from an area of an installation leading to a muster area, TR, embarkation area or means of escape to sea
Evacuation
Method of leaving the installation in an emergency
Persons on Board
The number of permanent and temporary personnel on an installation at any one time
Temporary Refuge
A place or places where personnel will be adequately protected from relevant hazards while remaining on an installation following a major incident, and the communications, monitoring, and control equipment necessary to ensure their personal safety, and from where if necessary, safe and complete evacuation can be affected
they will have access
from where
to
Company No._Rev. 200-20-SH-SPC-00006_A
8 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
2.3 Abbreviations
Code
Definition
ABS
ALARP
ANSI
ASTM
BR
CAP
CFC
CFR
CP
DCS
EEBD
ELICS
EN
EPC
EPIRB
ERT
FL
FAT
FRP
GHG
American Bureau of Shipping
As Low as Reasonably Practicable
American National Standards Institute
American Society for Testing and Materials
Bridge
Civil Aviation Publication
Chlorofluorocarbons
Code of Federal Regulation
Compression Platform
Distributed Control System
Emergency Escape Breathing Device
Electrical Integrated Control System
European Norm
Engineering, Procurement and Construction
Emergency Position Indicating Radio Beacon
Emergency Response Team
Flare Platform
Factory Acceptance Test
Fiber Reinforced Plastic
Green House Gas
GMDSS
Global Maritime Distress and Safety System
GRP
HCRE
HFE
Glass Reinforced Plastic
Helicopter Crash and Rescue Equipment
Human Factor Engineering
Company No._Rev. 200-20-SH-SPC-00006_A
9 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
Code
Definition
HV
IEC
IMO
ISEA
ISO
ITP
LAT
LQ
LV
MED
MICC
MMMF
MR
NCR
NFPS
OCC
OSHA
PFD
PPE
POB
PQP
QG
RL
RLIC
RGA
High Voltage
International Electrotechnical Commission
International Maritime Organization
International Safety Equipment Association
International Organization for Standardization
Inspection & Test Plan
Lowest Astronomical Tide
Living Quarter Platform
Low Voltage
Marine Equipment Directive
Main Instrumentation & Control Contractor
Man-Made Mineral Fibre
Material Requisition
Non-Conformance Report
North Field Production Sustainability
Onshore Collaborative Center
Occupational Safety and Health Administration
Personal Floatation Device
Personal Protective Equipment
Persons on Board
Project Quality Plan
Qatargas Operating Company Limited
Ras Lafan
Ras Lafan Industrial City
Ras Gas Alfa
Company No._Rev. 200-20-SH-SPC-00006_A
10 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
Code
Definition
RGE
RP
SART
SCBA
SDR
Ras Gas Expansion
Riser Platform
Search and Rescue Transponder
Self-Contained Breathing Apparatus
Specification Deviation Request
SOLAS
Safety of Life at Sea
TPC
TR
USCG
UV
VDRL
VDRS
VHF
WBS
WHP
Third Party Contractor
Temporary Refuge
United States Coast Guard
Ultraviolet
Vendor Data Requirement List
Vendor Data Requirement Schedule
Very High Frequency
Work Breakdown Structure
Wellhead Platform
Company No._Rev. 200-20-SH-SPC-00006_A
11 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
3 REGULATIONS, CODES AND STANDARDS
In general, all design activities shall confirm to legal and statutory regulations and recognized industry best practices. Conflict among applicable specification and / or codes shall be brought to the attention of the COMPANY for resolution COMPANY decision shall be final and shall be implemented. The latest editions of codes and specification effective as on date of contract shall be followed.
In general, the order of precedence shall be followed:
a) Qatari Governmental and Regulatory Requirements
b) COMPANY Procedures, Policies and Standards (Exhibit 5 Appendix I)
c) Project Specifications.
d) Industry Codes and Standards
e) COMPANY and CONTRACTOR’s Lessons Learned
If CONTRACTOR/SUBCONTRACTOR deems any deviations from the specifications will result in significant project cost and schedule saving, proposal to such deviations shall be submitted to COMPANY for review and approval. CONTRACTOR/SUBCONTRACTOR shall not proceed with any deviation to the specifications without prior COMPANY approval.
The following is a list of relevant regulations, codes, standards, specification, Company documents that shall be considered for the Project in the order of precedence listed above.
3.1 Company Documents
S. No
Document Number
Title
PRT-PRS-PRC-014
Offshore Loss Prevention Philosophy
COMP-QG-PR-REP- 00008
North Field Production Sustainability Compression Project: EPC-2 – Basis of Design EPC2
(NFPS), NFPS
PRT-ENV-PRC-013
Environmental Aspects and Impacts Procedure
P36-X03-003
Marine Operating Manual
3.2 Project Documents (FEED)
S. No
Document Number
Title
200-20-SH-LIS-00001
Safety Equipment List Report (Offshore)
3.3 Project Documents
S. No
Document Number
Title
200-20-SH-DEC-00005
200-20-SH-DEC-00008
200-20-ME-DEC-00003
Technical Safety and Loss Prevention Design Philosophy for CP6S and CP7S Complexes Escape, Evacuation & Rescue Design Philosophy for CP6S and CP7S Complexes Material Handling Philosophy Complexes
for CP6S and CP7S
Company No._Rev. 200-20-SH-SPC-00006_A
12 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
S. No
Document Number
Title
200-20-PI-SPC-00015
200-51-IN-SPC-00021
200-20-EL-SPC-00002
200-20-SH-SPC-00011
200-20-CE-DEC-00003
for CP6S and CP7S
Piping Material Specification Complexes Instrument Specification for Packaged Equipment for CP6S and CP7S Complexes Specification For Electrical Packaged Equipment for CP6S and CP7S Complexes HFE Workplace Design Specification for CP6S and CP7S Complexes Material Selection Philosophy Complexes
for CP6S and CP7S
200-20-CE-SPC-00015
Painting Specification for CP6S and CP7S Complexes
200-21-ST-DEC-00001
200-52-TC-DEC-00003
560-20-SH-PLN-00008- 0001
560-20-SH-PLN-00002- 0001
560-20-SH-PLN-00006- 0001 560-20-SH-PLN-00007- 0001 560-20-SH-PLN-00009- 0001 562-83-SH-PLN-00001- 0003&0004 562-83-SH-PLN-00002- 0003 &0004 562-83-SH-PLN-00003- 0003&0004 562-20-SH-PLN-00002- 0003&0004 562-20-SH-PLN-00001- 0003&0004 562-20-SH-PLN-00003- 0001
564-20-SH-PLN-00001
561-20-SH-PLN-00001
563-20-SH-PLN-00001
Note 1
Greenfield Structural Design Basis for Substructure of CP6S and CP7S Complexes Telecommunication Systems Basis of Design for CP6S and CP7S Complexes Escape Route, Life Saving and Fire Fighting Equipment Layout – PSV Service Platform for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Discharge Cooler Platform for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Main Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Production Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Sump Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 1 for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 2 for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 3 for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Roof Deck for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Cellar Deck for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Sub Cellar Deck for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – Flare Platform FL6S (CP6S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – CP – LQ Bridge (CP6S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – CP –FP Bridge (CP6S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout – PSV Service Platform for Compression Platform CP7S
Company No._Rev. 200-20-SH-SPC-00006_A
13 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
S. No
Document Number
Title
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
Note 1
560-20-SH-DTS-00015
570-20-SH-DTS-00015
560-20-SH-DTS-00014
570-20-SH-DTS-00014
562-20-SH-DTS-00004
572-20-SH-DTS-00003
560-20-SH-DTS-00001
570-20-SH-DTS-00012
560-20-SH-DTS-00002
570-20-SH-DTS-00001
Escape Route, Life Saving and Fire Fighting Equipment Layout – Discharge Cooler Platform for Compression Platform CP7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Main Deck for Compression Platform CP7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Production Deck for Compression Platform CP7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Sump Deck for Compression Platform CP7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 1 for LQ7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 2 for LQ7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 3 for LQ7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Roof Deck for LQ7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Cellar Deck for LQ7S Escape Route, Life Saving and Fire Fighting Equipment Layout – Sub Cellar Deck for LQ7S Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – Flare Platform FL6S (CP7S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – CP – LQ Bridge (CP7S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – CP –FP Bridge (CP76S Complex) Safety Equipment List Report for CP6S and CP7S Complexes Datasheet for Liferaft for Safety Shower and Eyewash for CP6S Compression Platform Datasheet for Liferaft for Safety Shower and Eyewash for CP7S Compression Platform Datasheet for Portable Eyewash Station for CP6S Complex Datasheet for Portable Eyewash Station for CP7S Complex Datasheet for Plumbed Eyewash Station for LQ6S Living Quarter Roof Deck Datasheet for Plumbed Eyewash Station for LQ7S Living Quarter Roof Deck Datasheet for Liferaft for CP6S Compression Platform Production Deck Datasheet for Liferaft for CP7S Compression Platform Production Deck Datasheet for Scramble Net for CP6S Compression Platform Production Deck Datasheet for Scramble Net for CP7S Compression Platform Production Deck
Company No._Rev. 200-20-SH-SPC-00006_A
14 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
S. No
Document Number
Title
560-20-SH-DTS-00009
Datasheet for Lifebuoy for CP6S Complex
570-20-SH-DTS-00008
Datasheet for Lifebuoy for CP7S Complex
560-20-SH-DTS-00012
Datasheet for Life Jackets with Cabinet for CP6S Complex
570-20-SH-DTS-00011
Datasheet for Life Jackets with Cabinet for CP7S Complex
562-20-SH-DTS-00001
572-20-SH-DTS-00001
560-20-SH-DTS-00011
570-20-SH-DTS-00010
Datasheet for Helicopter Crash and Rescue Equipment Cabinet for LQ6S Living Quarter Roof Deck Datasheet for Helicopter Crash and Rescue Equipment Cabinet for LQ7S Living Quarter Roof Deck
Datasheet for First Aid Kit for CP6S Complex
Datasheet for First Aid Kit for CP7S Complex
560-20-SH-DTS-00017
Datasheet for Stretcher for CP6S Complex
570-20-SH-DTS-00017
Datasheet for Stretcher for CP7S Complex
560-20-SH-DTS-00016
570-20-SH-DTS-00016
Datasheet for Self-Contained Breathing Apparatus (SCBA) and Cabinet for CP6S Complex Datasheet for Self-Contained Breathing Apparatus (SCBA) and Cabinet for CP7S Complex
560-20-SH-DTS-00019
Datasheet for Windsock for CP6S Complex
570-20-SH-DTS-00019
Datasheet for Windsock for CP7S Complex
560-83-SH-DTS-00005
570-83-SH-DTS-00005
Datasheet for Fireman Equipment Cabinet for CP6S Complex Datasheet for Fireman Equipment Cabinet for CP7S Complex
562-83-SH-DTS-00002
Datasheet for Fire Blanket for LQ6S Living Quarter Level 2
572-83-SH-DTS-00002
Datasheet for Fire Blanket for LQ7S Living Quarter Level 2
560-20-SH-DTS-00020
Datasheet for Work Vest and Container for CP6S Complex
570-20-SH-DTS-00020
Datasheet for Work Vest and Container for CP7S Complex
560-20-SH-DTS-00013
Datasheet for Personal Grab Brag for CP6S Complex
570-20-SH-DTS-00013
Datasheet for Personal Grab Brag for CP7S Complex
560-20-SH-DTS-00021
570-20-SH-DTS-00021
562-20-SH-DTS-00005
Datasheet for Emergency Escape Breathing Device (EEBD) and Cabinet for CP6S Complex Datasheet for Emergency Escape Breathing Device (EEBD) and Cabinet for CP7S Complex Datasheet for Smoke Hood with Cabinet for LQ6S Living Quarter
Company No._Rev. 200-20-SH-SPC-00006_A
15 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
S. No
Document Number
Title
572-20-SH-DTS-00004
560-20-SH-DTS-00010
570-20-SH-DTS-00009
560-20-SH-DTS-00008
570-20-SH-DTS-00007
562-20-SH-DTS-00003
572-20-SH-DTS-00002
Datasheet for Smoke Hood with Cabinet for LQ7S Living Quarter Datasheet for Common Safety Cabinet for Crane Cabin for CP6S Complex Datasheet for Common Safety Cabinet for Crane Cabin for CP7S Complex Datasheet for Chemical Handling Safety Kit for CP6S Compression Platform Datasheet for Chemical Handling Safety Kit for CP7S Compression Platform Datasheet for Personnel Basket for LQ6S Living Quarter Roof Deck Datasheet for Personnel Basket for LQ7S Living Quarter Roof Deck
560-20-SH-DTS-00018
Datasheet for Swing Rope for CP6S Complex
570-20-SH-DTS-00018
Datasheet for Swing Rope for CP7S Complex
Note 1: Document numbers shall be updated in next submission of Specification for Safety and Lifesaving Equipment for CP6S and CP7S Complexes.
3.4
International Codes and Standards
S. No
Document Number
Title
ANSI/ISEA Z308.1
ANSI/ISEA Z358.1
ASTM 1692- 74
American National Standard - Workplace First Aid Kits and Eyewash Package American National Standard - Emergency Eyewash and Shower Equipment Standard Method of Test for Rate of Burning of Cellular Plastics Using a Horizontally Supported Specimen
ASTM D4151
Standard Test Method for Flammability of Blankets
CAP 437
46 CFR Part 161 Subpart 161.012 46 CFR Part 164 Subpart 164.018
EN 403
Offshore Helicopter Landing Areas – Guidance on Standards Code of Federal Regulations - Personal Flotation Device Lights Code of Federal Regulations - Retroreflective Material for Lifesaving Equipment Respiratory protective devices for self-rescue. Filtering devices with hood for escape from fire. Requirements, testing, marking
EN 443
Helmets for fire fighting in buildings and other structures
EN 659
Protective gloves for firefighters
EN ISO 12100
Safety of machinery — General principles for design — Risk assessment and risk reduction
Company No._Rev. 200-20-SH-SPC-00006_A
16 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
S. No
Document Number
Title
EN 13911
Protective clothing for firefighters – Requirements and test methods for fire hoods for firefighters
EN 15090
Footwear for Fire Fighters
IEC 60079-0
Explosive Atmospheres Equipment. General requirements
IMO IE110E
International Convention for the Safety of Life at Sea (SOLAS)
IMO ID982E
Life Saving Appliances (LSA) Code
NFPA 1981
OSHA 1910.266
OSHA 1915.112
OSHA 1926.95
Standard on Open-Circuit Self-Contained Breathing Apparatus (SCBA) for Emergency Services Occupational Safety and Health Standard – Special Industries - First-aid Kits Occupational Safety and Health Standard – Ropes, chains and slings Occupational Safety and Health Standard – Criteria for Personal Protective Equipment
Company No._Rev. 200-20-SH-SPC-00006_A
17 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
4 PURPOSE
The purpose of this specification is to define the minimum requirements for design, material procurement, manufacturing / fabrication, assembly, testing, inspection, painting, packing and supply of Safety and Life Saving Equipment for CP6S and CP7S in the NFPS Offshore Compression Complexes Project COMP2.
This specification shall be read in conjunction with the datasheets of respective equipment [Ref. 46~89]. The equipment supplied shall be capable of meeting all the requirements stated herein. This specification is complementary to the datasheets for the individual items of equipment. Compliance, by the VENDOR, with the provisions of this specification does not relieve him of his responsibility to furnish the equipment and accessories of a proper design to meet the specified service conditions, Local Codes and agreements, statutory legislation and health and safety requirements.
Company No._Rev. 200-20-SH-SPC-00006_A
18 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
5 SCOPE OF SUPPLY
The VENDOR shall be responsible for the design, engineering, supply of materials, fabrication, manufacture, inspection, testing, certification, surface preparation, painting, export protection and delivery of the Safety and Life Saving Equipment according to the requirements of this specification, requisition, code standard and approval certificates.
VENDOR’s scope of supply shall include but not be limited to the following:
- Design, engineering and supply of equipment according to the requirements of this specification,
requisition, codes and standards;
-
General Arrangement Drawing with sizes, datasheets.
-
Painting, surface protection and insulation, as required;
-
Complete documentation submitted in accordance with the VDRL;
-
Complete Inspection and testing with all supporting documentations;
-
Preservation and protection;
-
Packing and marking for shipment;
-
All necessary bolts and pads for fastening of relevant equipment to platform structure;
-
Special tools required for installation and maintenance;
-
Spare parts for start-up, pre-commissioning, commissioning and operational spare shall meet the
requirement of project specification;
-
Spare parts list for two years normal operation and insurance spare;
-
All documents for certification;
-
All regulatory, statutory and third-party approval certificates;
-
Workmanship and Mechanical Guarantees;
-
Operating and maintenance procedure manual; and
-
Maintenance and test plans.
Company No._Rev. 200-20-SH-SPC-00006_A
19 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
6 DEVIATION CONTROL
VENDOR shall supply equipment that complies fully with this specification, COMPANY standards & the international codes and standards listed herein. VENDOR shall notify CONTRACTOR/COMPANY immediately in writing in case of any deviations.
Engineering clarification shall not be regarded as deviation from any project requirement. VENDOR shall use deviation form provided by CONTRACTOR as part of the Material Requisition (MR) and such deviations (if any) shall follow the Specification Deviation Request (SDR) procedure for facilitating approval from COMPANY. VENDOR shall not proceed to change/deviate without CONTRACTOR/ COMPANY approval.
Company No._Rev. 200-20-SH-SPC-00006_A
20 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
7 FUNCTIONAL SPECIFICATION
7.1 Design Parameters
7.1.1 General
Only equipment proven in same or similar operating conditions operating on any of the existing offshore platforms shall be considered. Prototype equipment and components shall not be used.
All materials and equipment supplied shall be fit for purpose, be of current manufacture, new, free of defects and of a high standard of workmanship and finishing. The equipment shall be designed with special emphasis on safety, reliability, and maintainability.
7.1.2 Design Life
The VENDOR shall design the equipment for 30 years design life. VENDOR shall indicate equipment or component for which this cannot be complied for.
The VENDOR shall be responsible for ensuring that all equipment package and components provided are suitable for continuous operation. VENDOR shall describe the design life and overall availability/reliability of the equipment. This shall be by reference to previous experience with proven designs that have operated in the field for several years with only planned outages for maintenance/replacement of normal wearing type components.
The overall availability/reliability of the equipment, which will be subject to planned maintenance / replacement during the life of the equipment, shall be provided by VENDOR. Demonstration of this must be submitted with Bid submission.
7.1.3 Environment
The equipment will be installed on offshore platforms. All equipment shall be new, free of defects and shall be suitable for installation in an offshore, salt-laden marine environment with sand and dust.
The environmental conditions are as specified in North Field Production Sustainability (NFPS), NFPS Compression Project: EPC-2 – Basis of Design EPC2 [Ref. 2], which species environmental conditions e.g., air ambient temperature, minimum and maximum temperature values at the project site, at the fabrication and integration yards, humidity, rainfall, windspeed, and acceleration values at platforms.
VENDOR’s design shall consider all these environmental conditions while designing the equipment including all the necessary auxiliaries including potential galvanic corrosion/ dissimilar metal exposure of bolts, name plate, etc.
7.2 General Requirements
The safety and lifesaving equipment are required for use in offshore platforms. The design shall address the saliferous and corrosive marine atmosphere. The requirements of these conditions shall be fully compensated for, both in the design and in the construction materials of the safety and lifesaving equipment.
- All components of life saving equipment shall be approved by international approval authority
(USCG, SOLAS, etc.).
Company No._Rev. 200-20-SH-SPC-00006_A
21 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
- Lifesaving equipment components shall be positioned or protected in such a way, to avoid possible
damage from routine operations (e.g., maintenance and material handling).
- Simplified operating instructions shall be prominently displayed near each survival system
component. The signs shall be in English language.
-
Access for emergency use and for routine maintenance shall be assured. Care must be taken to avoid launch/use difficulties due to obstructions. Standard railing shall be removed when they would prove a hindrance.
-
Spare parts, materials, and the necessary tools shall be provided for service and repair of
equipment.
- All lifesaving equipment components shall be clearly marked with the name of the COMPANY and
the platform installation on which it is located.
- The selection of life saving equipment shall consider the presence of H2S in the event of process
upset.
-
Cabinets or boxes provided for storage of survival system components shall be of robust construction, resistant to the elements, and capable of being re-sealed after inspection. They shall be readily accessible and easily opened in the event of an emergency. The cabinet shall be provided with a clear list of contents and appropriate description.
-
All materials proposed for the system shall be suitable for offshore saline environmental conditions
and shall be in accordance with Material Selection Philosophy [Ref. 13].
-
The use of asbestos material is totally prohibited.
-
Stainless steel bolts and nuts shall be as per Piping Material Specifications [Ref. 9].
-
Materials for instrumentation shall be designed in accordance with Instrumentation requirements
for packaged equipment [Ref.10].
7.2.1 Maintenance
VENDOR shall, wherever applicable, recommend any routine maintenance of the system based on normal daily, weekly, and monthly etc. routine operations. In case any special tools, material handling aids/ equipment are required for routine maintenance, this shall be supplied by VENDOR.
7.2.2 Training
Personnel shall be trained (where applicable) in all aspects of the operation and maintenance of the equipment by VENDOR to ensure equipment supplied under this Specification can be safely pre- commissioned, commissioned and handed over to the CONTRACTOR Ready for Start-Up.
VENDOR shall quote training within the proposal complete with details and pricing of any training necessary at VENDOR’s work and site (onshore / offshore) for CONTRACTOR/COMPANY evaluation. Training as minimum shall consist of developed training syllabus, training material, training program, safety requirements, theoretical knowledge and practical work.
Company No._Rev. 200-20-SH-SPC-00006_A
22 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
7.2.3 Guarantee
VENDOR shall take full responsibility for the design and performance of the supplied equipment including but not limited to all the components supplied under this Specification.
VENDOR shall provide mechanical and performance guarantees for the equipment/ package to meet the design requirements stipulated in this Specification.
7.2.4 Warranty
VENDOR shall warrant each equipment supplied to be free from defects in material, workmanship, and construction. The warranty period shall be 24 months after the system has been commissioned.
If, upon examination the product is found defective, then it is VENDOR’s obligation to repair or provide replacement of the defective unit or its components at the earliest.
All SUB-VENDOR warranty and guarantee shall be under the remit of the VENDOR, who shall take full responsibility for the overall package.
7.2.5 Hazardous Area Classification
All instrumentation shall be suitable for use in Zone 1, Gas Group IIB, Temperature Class T3 hazardous area. All electrical equipment shall be suitable for use in Zone 2, Gas Group IIB, Temperature Class T3 hazardous area as a minimum.
7.2.6 Painting
The external surface of metal on Safety and Life Saving equipment specified in this specification shall be prepared and painted in accordance with Specification for Painting [Ref.14].
7.2.7 Spare Parts and Special Tools
Spares required for Start-Up, Pre-commissioning, Commissioning and operational spares of the package shall be furnished along with VENDOR’s quotation and shall be included in the scope of supply.
Any Special Tools, material handling aids/ equipment, tackles and calibration equipment required for operation and maintenance (including assembly or disassembly of the components) of the equipment within the package shall be furnished along with VENDOR’s quotation and shall be included in the scope of supply.
Recommended two (2) years normal operation spare parts and insurance spare parts.
VENDOR shall provide description of the spare part items, number of units recommended, Ex-work unit price, including seaworthy packing.
Recommended spares shall take into account related factors of equipment reliability, costs of parts and availability of equipment service facilities.
All start-up / commissioning and insurance spare parts furnished shall be wrapped and packed to preserve items in new condition under normal storage. The spare parts shall be properly tagged by stainless steel (SS 316) tags and coded to facilitate future identification and intended usage. All spares shall be packaged separately and clearly marked as ‘Spare Parts’ and shipped with the equipment in accordance with the instructions from COMPANY.
Company No._Rev. 200-20-SH-SPC-00006_A
23 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
VENDOR shall provide one (1) set of special tools, material handling aids/ equipment, if applicable, for erection, installation, and maintenance of the equipment items. VENDOR shall also in his quotation, include a list of recommended special tools with itemized prices, if applicable, required for the maintenance of the equipment.
7.2.8 Mechanical Handling
Equipment packages shall be designed for safe material handling as per Material Handling Philosophy [Ref. 8] and shall comply with the Human Factors Engineering (HFE) design requirements contained in HFE Workplace Design Specification [Ref. 12].
VENDOR shall list all items’ weight and dimension that will be handled during maintenance period and this input shall be conveyed to CONTRACTOR’s Material Handling specialist. All the specific handling instruction and recommended facilities to dismantle, extract and lift all parts of the package shall be described to CONTRACTOR. Also, working space required for the maintenance activities shall be clearly defined in the general arrangement drawing, considering the HFE Workplace Design Specification [Ref. 12] requirement.
As a general guideline, items weighing more than 23kg should be lifted or moved using a hoist or trolley. Items weighing less than 23kg should be manually handled. Risk of injury increases significantly beyond this weight and these handling tasks require special attention in risk assessment. Mechanical lifting aids shall be provided to mitigate injury risk in these circumstances.
All maintenance and the associated lifting activities within the VENDOR package boundary shall be assessed and appropriate lifting solutions and special tools provided. This assessment, lifting solutions and special tools shall be part of the VENDOR’s supply.
All lifting devices such as slings, shackles and spreader beams required for handling of the equipment during transportation shall be part of supply and shall comply with Material Handling Philosophy [Ref. 8]. The lifting arrangement shall be based on single point lift, unless otherwise agreed with the CONTRACTOR.
7.2.9 Nameplate and Tagging
As a minimum, package and all main items shall be provided with a permanently mounted stainless steel plate (SS 316) nameplate. The nameplate shall be in a readily visible prominent location and shall be mounted by means of mechanical fastener such as rivet etc. Non-mechanical means of fastening such as glue etc. are not acceptable. Mounting of nameplates shall not affect the Classification / Zone or IP rating or equipment in any form.
The nameplate shall show all applicable data which shall be engraved with the following as a minimum:
• Equipment name
• Equipment Tag number
• Name of Manufacturer
• P.O. number
• Equipment Serial Number
• Year of manufacture
• Key Performance parameter (flowrate, discharge pressure etc.)
• Design Pressure
Company No._Rev. 200-20-SH-SPC-00006_A
24 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
• Design Temperature
• Maximum allowable working pressure
• Rated power consumption
All major pieces of equipment shall be provided with their own separate manufacturer standard nameplate.
Necessary warning and safety signs shall be provided at prominent location to the equipment so that the operating personnel are aware of them. The warning /safety labels shall be in English.
All the nameplates shall be in English. Nameplate shall be SS 316. Nameplates shall be located such that they can be easily readable from grade or a platform.
7.3 Health, Safety, Environment and Security
The overall requirements with regards to Health and Safety are to meet the Qatar Regulations, Project Specifications and requirements stipulated in the International Codes and Standards mentioned in this specification and other project specifications.
VENDOR shall ensure that appropriate arrangements are in place to protect the health and safety of its employees. VENDOR shall have established and shall maintain an HSE Management System including Health and Safety Policy as well as Environmental Management System based on ISO 14001 and ISO 45001 standards and shall ensure that its suppliers and subcontractors also establish and maintain the same. Such Management Systems shall be fully auditable by CONTRACTOR, and as a minimum conform to CONTRACTOR requirements.
VENDOR shall ensure materials which are carcinogenic or contain lead are not used in the manufacture of the equipment.
VENDOR equipment design will incorporate controls, including through energy efficient design, that minimize atmospheric and GHG emissions to ALARP and acceptable levels as per Qatar Regulations and Environmental Aspects and Impacts [Ref. 3].
7.4 Quality Assurance
VENDOR shall maintain an effective quality management system for managing quality assurance and quality control, planned and developed, in conjunction with all manufacturing and application functions necessary, to meet the requirements of applicable standards / specifications.
VENDOR shall develop a Project Quality Plan (PQP) and Inspection & Test Plan (ITP) for CONTRACTOR/COMPANY approval and comply with Project Quality Requirement for Supplier Specification COMP2-SPM-QM-SPC-00002.
The format and outline content of the quality plan shall be agreed between VENDOR and COMPANY and CONTRACTOR, prior to order placement.
Where VENDOR sub-contract the whole of main part of the material / equipment, these requirements shall be applied in full to SUB-VENDOR.
Company No._Rev. 200-20-SH-SPC-00006_A
25 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
7.4.1 Design / Materials Documentation Approval
VENDOR’s design and materials selection criteria shall be documented and submitted for COMPANY / CONTRACTOR’s review and approval before fabrication/manufacturing.
7.4.2 Preliminary and Detailed Design Conformance Report
Both Preliminary and Detailed Design Conformance Report shall be subjected to COMPANY / CONTRACTOR’s review, as applicable, to ensure the design is in conformance with codes & standard associated with this Technical Specification.
7.4.3 Manufacturing Procedures and Specifications
VENDOR shall timely submit all manufacturing procedures and specifications according to VENDOR DATA REQUIREMENT LIST (VDRL) / VENDOR DATA REQUIREMENT SCHEDULE (VDRS).
7.4.4 Inspection & Test Records
Records of all tests and inspections shall be maintained and shall contain the necessary signatures of endorsement and acceptance where required.
VENDOR shall provide certified copies of all certificates, reports and records of any test or inspections. Records of all tests and inspections shall remain legible and identifiable.
All inspection and testing records shall be compiled, indexed, maintained, and stored in an easily retrievable system such that they are always available to the COMPANY / CONTRACTOR.
7.5 Final Acceptance
7.5.1 Factory Acceptance test
Factory Acceptance Tests (FAT) shall be listed in VENDOR’s ITP.
FAT shall not be conducted prior to the REVIEW and APPROVAL by the CONTRACTOR of all Testing Check Lists and relevant FAT Procedures / Work Instructions. Provide a schedule showing duration and sequence of testing’s / inspection.
VENDOR shall establish a separate procedure dedicated for FAT procedure.
7.5.2 Final Inspection Release Note
VENDOR shall obtain Final Inspection Release Note issued by CONTRACTOR / COMPANY and signed by TPC (third party) & COMPANY before the shipment. No loading out is allowed without the issuance of Final Inspection Release Note.
VENDOR to ensure that any issued NCR is effectively closed prior to obtaining the Inspection Release Note by CONTRACTOR/COMPANY
The VENDOR shall attach the Final Inspection Release Note to the Delivery Order along the shipment.
Company No._Rev. 200-20-SH-SPC-00006_A
26 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
8 TECHNICAL DESIGN REQUIREMENT
8.1 Combined Safety Shower and Eyewash System
- Equipment shall be the combined safety shower / eyewash type conforming to ANSI/ISEA Z358.1
[Ref.91].
-
Equipment should be installed within 10 seconds reach or 15 meters away and on the same level with potential chemical hazard (e.g., chemical storage tank, injection package). It should be situated in a prominent position, clearly visible, well-lit, and free from any obstructions.
-
Safety shower shall be able to deliver minimum flow of 20 gpm (75.7 lpm) for minimum 15 minutes
and minimum flushing fluid flow for eyewash is 0.4 gpm (1.5 lpm) for 15 minutes at 30 psi.
- The operating valves shall remain open until intentionally shut off. The operating valves shall be
self-draining.
-
Hand-held drench hoses are not an acceptable substitute for and emergency shower / eyewash.
-
All block valves in the system shall be locked open.
-
The water temperature at the safety shower / eyewash shall be maintained at between (60F and 100F) 16C and 38C based on 15 minutes continuous operation of the shower. Chiller unit shall be provided to maintain the temperature range as per ANSI/ISEA Z358.1 requirement.
-
Safety shower / eyewash facilities installed on offshore decks shall rest on steel platforms with an
opening in the floor for drainage, which shall be piped to safe location.
- The safety shower shall be designed as follows:
a) The minimum unobstructed area inside shall be (48 in) 1,200 mm in diameter.
b) The safety shower/eyewash shall be permanently connected to a source of potable water.
-
The safety shower/eyewash unit delivery pipe shall be insulated to prevent scalding.
-
The safety shower shall be equipped with a limit switch delivering a signal to DCS when the safety shower is in operation. The water tank shall be equipped with a low-level switch delivering a signal when the tank is empty. High level switch shall also to be provided for to avoid overflow when refilling the tank.
-
Anti-surge heads with integral flow control for eyewash and a body spray head shall be provided. Dust covers shall be provided for the eyewash heads and designed to automatically dislodge in a safe manner when water is turned on.
-
Stainless steel identification tag (SS 316) shall be provided.
-
Test certificates and relevant approvals shall be provided.
8.2 Portable Eyewash Station
- Self-contained eyewash unit made of high-density polyethylene conforming to ANSI/ISEA Z358.1
[Ref.91] shall be provided in Battery Room.
- Eyewash station shall be suitable for wall mounting in indoor locations.
Company No._Rev. 200-20-SH-SPC-00006_A
27 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
- Eyewash station shall be supplied in ABS plastic case with white lettering on a green background
and clear door and shall include 2 x 32 Oz eyewash bottles.
-
Each eyewash unit shall come with water treatment additives to prevent growth of harmful organisms in the water. The detail of requirements to maintain water quality of the eyewash unit storage temperature and installation shall be provided together with the unit.
-
A lockable threaded cap and a wide, fill opening shall be provided for easy refilling, inspection and
cleaning.
-
The eyewash units shall be green in colour and provided with stainless steel (SS 316) tags.
-
The bottles shall be kept in GRP cabinet.
8.3 Plumbed Eyewash Station
-
The eyewash station shall be in accordance with the latest revision of ANSI/ISEA Z358.1 [Ref.91].
-
The eyewash station shall be permanently connected to a source of potable water. The eyewash
shall be mounted on the floor.
- Eyewash unit shall include twin anti-surge Soft-Flo heads and circular face spray ring operated with
foot pedal and push-on flag and bowl.
- The eyewash heads shall be positioned between 33 inches (0.8 m) and 45 inches (1.1 m) from the
floor and should be at least six (6) inches from a wall or any obstruction.
- The heads shall be large, to cover both eyes and face or regular size eye wash heads plus a face
spray ring.
-
Eyewash shall include a water strainer to protect personnel’s eyes from foreign matter.
-
The potable freshwater flowrate for the eyewash station shall be approximately 0.4 gpm (1.5 lpm) for minimum 15 minutes. The temperature of the potable fresh water shall be between 16 C and 38 C using thermally insulated piping.
-
The eyewash shall be located 50 feet (15 m) or less, from the hazard area on same level as the hazard. The path of travel shall be free of obstructions that inhibit the immediate use of the equipment.
-
The eyewash shall be in a well-lit area and identified with a sign.
8.4 Liferafts
-
Liferaft systems consisting of Encapsulated Jettison type life raft, a protective cover, a holding cradle and retaining straps suitable for marine environment shall be provided at CP6S and CP7S.
-
Liferaft system shall have Inclined Launching Racks. The cradle supporting each raft shall allow
the launching of the container and its raft by only one person.
- Pivoting cradle system will be preferred, special care must be taken to avoid damage to the raft during falling; when pivoted, the cradle shall be cantilevered regarding the edge of the platform. A safe distance between cradle and deck edge shall be provided to allow space for maintenance and replacement of the liferaft.
Company No._Rev. 200-20-SH-SPC-00006_A
28 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
-
Liferafts shall be designed for 25 persons and in accordance with IMO SOLAS [Ref.104].
-
Each liferaft shall be capable of single man launch and have automatic inflation action following
launch.
- Each canister shall be mounted at handrail level and clearly marked to show its method of
operation.
-
The life raft and its fittings shall be so constructed as to enable it to be towed at a speed of 3 knots in calm water when loaded with its full complement of persons and equipment and with one of its sea-anchors streamed. The material of construction of enclosure shall be fibre glass.
-
The life raft shall have a canopy to protect the occupants from exposure which is automatically set in place when the life raft is launched and waterborne. Canopy shall be fluorescent orange in colour.
-
Each life raft shall be provided with two units of IMO SOLAS (IMO IE110E) and GMDSS compliant portable VHF marine handheld radios, EPIRBs operating on the international satellite distress frequency of 406 MHz, SARTs (AIS) and SART (radar) operating in the 9 GHz marine radar frequency band [Ref.16].
-
All life raft communication equipment shall be stored in an Ex ‘e’ enclosure located adjacent to the
life raft. The enclosure contents shall be clearly indicated on the enclosure.
-
Individual weights for the design of life rafts shall be a minimum of 90 kg (198.5 lbs.).
-
Life raft shall be:
a) Manufactured from durable polyurethane coated fabric
b) Easy to fit
c) Provided with GRP containers
d) Able to be dropped from high elevation
- The life raft shall be so constructed that when it is dropped into the water from a height of 25 m and
it shall work satisfactorily drop-tested from at least that height.
- Life raft shall be Inflatable type and constructed as to be capable of withstanding exposure for 30
days afloat in all sea conditions.
Accessories (As per SOLAS A pack)
-
One buoyant rescue quoit, attached to not less than 30 m of buoyant line.
-
One knife of the non-folding type having a buoyant handle and lanyard attached and stowed in a pocket on the exterior of the canopy near the point at which the painter is attached to the life raft.
-
One buoyant bailer.
-
Two sponges.
-
Two sea anchors each with a shock resistant hawser and tripping line if fitted, one being spare and
the other permanently attached to the life raft.
- Two buoyant paddles.
Company No._Rev. 200-20-SH-SPC-00006_A
29 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
8.5 Scramble Net
- Scramble net shall be installed near each life raft station. These nets shall be lowered freely without
any obstacle down to the sea level.
- Length of the scramble net (top to bottom) shall be enough to reach 2m below the LAT from the
tie-down point.
-
High tensile strength (tested to 10 times average body weight).
-
The scramble net is simply fixed to the deck to enable deployment within seconds and can be easily rolled up for stowage. Permanent access for regular inspection and certification of pad eyes holding scramble net shall be provided.
-
Large numbers of crew may simultaneously disembark in the event of an emergency.
-
Scramble net shall be provided with spreader bar.
-
Spreader bar material example of oak wood, galvanized pipe, aluminium pipe and to be advised
by vendor.
- Scramble net shall be made with:
a) Flame retardant Polyester webbing
b) Fiberglass rods
c) Stainless steel (SS 316) fittings
d) Non-slip climbing and grip surface
Stowing Cover
- Stowing cover of the scramble net shall be made of fire retardant and UV resistant plasticized linen
(or equal) and shall be weatherproof.
- The cover shall enclose the net completely except for the four (4) stainless-steel wire suspension
ropes.
Support Frame
-
The scramble net shall be installed on a support frame.
-
Support frame will be installed in such way at CP production deck to allow rolling and stowing of scramble net from the deck elevation. Support frame shall be cantilevered to allow lowering the net without obstruction.
-
The support frame is to be designed to a maximum load (net and people) of 3000 kg.
-
The support frame will be welded to the outside of the platform deck.
-
The support frame shall be tested to a load of 4000 kg.
Company No._Rev. 200-20-SH-SPC-00006_A
30 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
8.6 Life Buoys
- Life buoy shall be Perry Buoy, adult size, and in accordance with IMO SOLAS and LSA Code
[Ref.104, 105].
-
The lifebuoys in LQ Cellar deck are equipped with lifeline, self-igniting lights, and self-igniting smoke signals. The smoke duration shall be at least 15 minutes and the smoke shall be highly visible in colour. The lifebuoys on other decks of LQ and CP are with lifeline.
-
Each life buoy shall include 40 meters (200 ft) of 8 mm UV stabilized orange polyethylene line with
container.
-
Each life buoy shall be manufactured with a high-density polyethylene skin, containing fire retardant and UV stabilizing additives. The core material shall be a rigid CFC free polyurethane foam.
-
Each life buoy shall be provided with a galvanized inverted “Y” mounting bracket for mounting to
handrail.
- Life buoys shall be polyurethane coated (or other approved equivalent), with black ultraviolet
resistant polypropylene rope, and complete with galvanized steel mounting bracket.
-
Life buoys provided light shall be of approved automatic electric water light rated for Zone 1, Gas Group IIB, and Temperature Class T3 hazardous area. The water light shall be attached to the Life buoy by a twelve (12) thread lanyard between 0.91 and 1.82 m (three (3) and six (6) ft.) in length. A bracket shall be provided for the light so that when the life buoy is cast, the water light shall pull free of the bracket. Batteries shall be included for the lights.
-
Containerized fast throw line with high density galvanized bracket shall be provided with a minimum length of 40 m distance from the mounting position and shall be sized accordingly to the elevation above Lowest Astronomical Tide (LAT). The fast throw line shall be attached to the Life buoy and the other end securely fastened to the platform.
8.7 Life Jacket and Cabinets
-
Life jackets shall be provided at the CP liferaft embarkation areas, LQ lifeboat embarkation areas, LQ boat landing exit/ egress, in the LQ and CP crane cabin, LQ sleeping room (quantity as per room POB).
-
Each life jacket shall be US Coast Guard (USCG) and SOLAS approved Type-1 adult size. Each life jacket shall be made of industrial safety orange nylon, sewn with mildew-resistance, rot-resistance thread, polypropylene or nylon webbing, closed-cell foam or other insulation designed to remain buoyant when punctured and to extend hypothermia protection, and provided with corrosion- resistant hardware.
-
Each life jacket shall have at least 0.02 m2 of retro-reflective material attached to each front side, back side, and reversible sides. The material shall be Type-1 material that is approved under USCG 46 CFR 164.018 or SOLAS [Ref.96,104]. The material attached on each side of the jacket must be divided equally between the upper quadrants of the side, and the material in each quadrant must be attached as closely as possible to the shoulder area of the jacket.
-
Each life jacket shall have a water-activated light that is approved under of USCG 46 CFR 161.012 or SOLAS [Ref.95, 104]. Each light shall be securely attached to the life jacket and rated for Zone 1, Gas Group IIB, and Temperature Class T3 hazardous area. Batteries shall be included for the lights.
-
Life jackets shall be designed to turn an unconscious person from face down in the water to a
Company No._Rev. 200-20-SH-SPC-00006_A
31 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
vertical or slightly backward (face-up) position. Splash guards shall be provided.
Inherently buoyant life jackets shall be inspected and certified by a manufacturer authorized Third Party and certified annually.
-
Cabinets shall be provided on the platform for storage of life jackets and shall be of waterproof UV resistant fiberglass construction in industrial safety orange with heavy duty, stainless steel (SS 316) hinges and stenciled with “LIFE JACKET” in English.
-
Each life jacket shall be provided with whistle, lanyard, water activated light, reflective strips
and grab loops.
Jackets shall be made capable of being worn inside out. Should it be only worn one way, it shall be so constructed to prevent it from being worn incorrectly.
-
The lifejacket shall be capable of being put on within one minute without assistance. It shall allow the wearer to jump a vertical distance of 4.5m into the water without injury and without dislodging and damaging the lifejacket.
-
The life jacket shall be in International Safety Orange color.
-
The life jacket shall be equipped with stainless steel snap hook and D-ring, encircling straps
and a neck strap.
- The lifejacket shall not sustain burning after being totally enveloped in a fire for a period of two
seconds.
- Life jackets shall have buoyancy which is not reduced by more than 5% after 24 hours of
submersion in fresh water.
- Lifejackets shall be adult sized, adjustable to fit and be designed at high buoyancy levels to
provide added protection when heavy work gear and clothing is worn.
- At least 24 units of life jacket shall be provided near the stairs (for both stairs location) leading
to the boat landing.
8.8 Helicopter Crash and Rescue Equipment (HCRE) Cabinets
- Minimum one unit of HCRE cabinet shall be provided for the LQ at the access points to the helideck.
The cabinet shall be provided with a clear list of contents and appropriate description.
-
Crash and rescue equipment shall be stored adjacent to the helideck, and shall include adjustable wrench, bolt cutter, hacksaw (heavy duty) and spare blades, side cutting pliers, set of assorted screw drivers, harness knife with sheath, fire-resistant gloves, ladder, fire proof lifeline with rescue harness, Man-Made Mineral Fibre (MMMF) filter masks, power cutting tool, rescue grab hook and ladder, large rescue axe (non-wedge or aircraft type), crowbar, fire-resistant blanket, etc.
-
HCRE shall also include a complete set of Firefighter’s PPE comprising the following products:
a) Firefighter’s Tunics and Trousers;
b) Leather Firefighter’s Boots (EN15090:2006) [Ref.102]
c) Firefighter’s Helmet (EN443:2008) [Ref. 98]
d) Firefighter’s Gloves (EN659:2004+A1:2008); [Ref.99]
e) Firefighter’s Flash Hood (EN13911:2004). [Ref.101]
Company No._Rev. 200-20-SH-SPC-00006_A
32 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
- Vendor shall include within its scope of supply any additional equipment and shall meet all the
requirements laid down in CAP 437 [Ref.94].
-
The contents of the HCRE shall be stored in a weatherproof fiberglass box and shall be easily accessible and located such that the box will not be exposed to an emergency incident on the helideck.
-
Cabinets shall be provided on the platform for storage of HCRE and shall be of UV resistant fiberglass with heavy duty SS 316 hinges and stencilled with “HELICOPTER CRASH KIT” in English.
8.9 First Aid Kit
Industrial grade, waterproof, first aid facilities shall be provided at the temporary refuge area, Electrical & Instrument rooms, Infirmary and in the crane cabin.
-
The First Aid Kit container shall have a carrying handle and shall provide a means to be mounted at a fixed position. It shall also be provided with a cover that is held closed with snap type fasteners.
-
External mounting flange or hangers shall be provided.
-
All supplies for each platform shall be provided in suitable containers to avoid shipping items loose. Empty containers shall be provided, as required. The total quantity of containers at each location should be limited to two (2).
-
First aid kit(s) shall be wall mounted.
-
First aid kit shall comply with the OSHA and ANSI/ISEA requirements [Ref. 90, 107] and shall
consist of the following supplies as a minimum:
a. Sterile adhesive plaster dressing strips
b. 2.5cm x 5m adhesive dressing tape
c. Pre-packed, non-alcohol antiseptic swabs
d. Crepe bandage: sizes medium and large
e. Elastic bandage: sizes medium and large
f. Triangular bandage
g. Body fluid “spill kit” comprising:
i. Disposable scoop and scraper
ii. Infectious waste absorbent
iii. Disposable clinical waste bag (2 in number)
iv. Hygienic wipes (2 in number)
h. Disposable gloves: sizes small, medium and large
i. Sterile eye pads
j. Sterile gauze swabs (3 per pack)
Company No._Rev. 200-20-SH-SPC-00006_A
33 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
k. Chemical icepack
l. Pocket mask
m. Non-flammable, silver, space rescue blanket
n. Surgical face masks
o. Safety glasses or goggles
p. Packet of safety pins, assorted size
q. Short nosed, blunt scissors (12.5cm minimum length)
r. Sterile eyewash solution (10ml & 30ml ampoule)
s. Splinter forceps (125mm long)
t. Single use sterile splinter probe
u. Vomit bags
v. Sterile, non-medicated wound dressing: sizes medium and large
w. Antiseptic cream / lotion and anti-itch cream
x. O2 resuscitation kit
-
The contents of the first aid kit in LQ temporary refuge, Electrical & Instrumentation Room and Infirmary shall be suitable for at least 15 to 50 persons as per OSHA and ANSI/ISEA requirements [Ref.90,107].
-
All the content shall be clearly marked and stored in such a manner that there is no rattling. All
content shall bear clear instructions for use.
-
Each of the packages of first aid supplies shall be sealed in a transparent and waterproof material.
-
The First Aid Kit shall be clearly marked with a red cross on a white background.
-
A content list shall be printed on the inside of the First Aid Kit Box.
8.10 Stretcher and Cabinet
- Folding Stretcher of an approved type shall be located near the muster area.
Features:
a) Folded and Stored inside a GRP Cabinet
b) Minimum weight (5.5. kg)
c) Stretcher shall easily washable and carry sectionalized and removable &, Padded Head Rest.
d) The securing straps shall allow the horizontal and vertical transport of the injured person.
e) Stretcher shall include all necessary equipment and lifting eyes allowing evacuation by
helicopter, crane, or boat.
f)
It shall be suitable for carrying by two or four men.
Company No._Rev. 200-20-SH-SPC-00006_A
34 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
- Stretcher shall be Paraguard (FERNO) or Equivalent.
8.11 Self-Contained Breathing Apparatus Set (SCBA) and Cabinet
- SCBA shall be located at ERT assembly area of LQ and CP and at strategic locations in CP process
area alongside primary escape route.
- The cylinder shall be sized to supply 45 minutes of breathing air under strenuous manual labour or
rescue conditions in hostile atmospheres. Each unit shall include a spare cylinder.
- Each self-contained breathing apparatus shall include a wide vision no-fogging face mask with
visor and nose cup.
-
Each unit shall be complete with a five- strap head harness, waist and shoulder harness, regulator assembly, cylinder and valve connections (with provision of buddy connection), ¼” male Foster adapter plug in connection, and all hardware and components necessary for the safe and efficient use of the unit.
-
SCBA must have a connector “male” foster type quick coupler, to have the flexibility to receive breathing air from other equipment and must be provided at least one hose for the transfer of air from one cylinder to another connector via a foster type quick coupler.
-
Each air cylinder shall be reusable composite, light weight and user serviceable type, and shall be capable of being refilled with CGA 346 female connection. The SCBA shall be provided with compatible connection with the Breathing Air Manifold (Breathing Air Manifold will be by OTHERS).
-
Each SCBA unit located outdoors shall be supplied with a weatherproof UV resistant, fibre glass
enclosure sized for the unit and its spare cylinder.
- The fiberglass enclosure shall incorporate SS 316 hardware, “SELF CONTAINED BREATHING
APPARATUS” in English, and a car seal lock.
8.12 Lighted Windsock
-
Lighted windsock shall conform to CAP 437 [Ref.94].
-
Windsocks shall be capable of withstanding wind speeds of up to 38.6 m/s (3 second gust). Windsocks shall be constructed of long-life nylon material treated to resist the effects of wind and weather.
-
Windsock shall be able to rotate at 360º angle and the pole shall be collapsible type.
-
The colour of the windsock shall provide maximum contrast against its background.
-
Windsock shall be provided on the highest point of pedestal crane structure. The crane design shall
include proper location and access for windsock to be reachable for maintenance.
- Windsock is a part of Crane Vendor Package.
Company No._Rev. 200-20-SH-SPC-00006_A
35 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
8.13 Fireman Equipment and Cabinet
- Fireman equipment cabinet shall be provided at LQ ERT assembly area (CCR) and CP Temporary
Refuge.
- The cabinet shall be sufficient to accommodate the following items;
a) 2 Sets of Fire Fighting Suit (coat, trouser, fire helmet, fire hand gloves, fireman long boot, face
mask/hood)
b) 2 Sets of Self-Contained Breathing Apparatus (SCBA) shall be provided.
c) 2 No’s of Portable battery-operated safety lamp capable of functioning efficiently for a period not
less than 3 hours
d) 2 No’s of Fireman’s Axe (completed with belt and porch)
e) 2 No’s of Lifelines (15m in length)
f) SCBA Cylinders (spare).
- The following are the requirement for fireman equipment cabinet;
a) Rigid fiberglass containers, accessible by full length, hinged doors
b) All enclosed hardware such as hinges, latches, handles and bolting shall be of SS 316
c) Adequate bottom and back frames shall be provided to permit deck or bulkhead mounting
d) Free standing enclosures
e) Wear instructions shall be permanently attached to the inside of door of container that enables
them at a height to be easily read by a person standing in front of the container
f)
Instructions shall be in English language.
g) Ventilation and drainage facilities to be provided for container with care to avoid ingress of
sea/rainwater.
8.14 Fire Blanket and Cabinet
-
The fire blanket shall be made from fire resistant treated 100% wool or fiberglass.
-
Fire Blanket shall comply and certified in accordance with ASTM D 4151 [Ref.93].
-
The fire blanket shall be treated to be fire and fungus resistant.
-
Storage case shall be weatherproof, corrosion resistant, equipped with quick opening snap
fasteners, designed for wall mounting and meant for blanket storage only.
-
The storage case for fire blanket shall be supplied with complete wall bracket support.
-
The storage case shall be in red hard box.
-
Storage cabinet shall be red and marked with large, easy to read lettering “FIRE BLANKET” in bold
white colour.
Company No._Rev. 200-20-SH-SPC-00006_A
36 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
8.15 Work Vest and Cabinet
- Work vest and cabinet shall be provided on CP Production Deck and on LQ Cellar Deck according
to the number of POB on each platform.
- Work vest shall be provided in accordance to the requirements as specified for a Type V PFD
USCG.
-
All work vests shall be in adult size.
-
The work vest shall be made of flotation material coated with vinyl, which is tough, fire retardant, self-extinguishing, highly abrasive resistant, easily cleaned and shall retain buoyancy even when punctured. The material shall also be resistant to oil, gasoline and basic chemicals. It shall also have marking and labelling from screen printed in water resistant vinyl ink.
-
The minimum buoyancy is 70 Newton.
-
The work vest shall be suitable for wearing over coveralls.
-
Work vest shall be equipped with stainless steel snap hooks and D-rings, with two encircling belts
with snag resistant buckles.
-
Work vest shall have opening on back to accommodate most brands of fall protection harnesses.
-
Work vest shall be self-extinguishing under ASTM1692-74 [Ref.92].
-
Work vests shall be of International Orange colour and clearly marked with the words “WORK
VEST” in black block letters.
Cabinet
-
The cabinet shall be constructed of heavy-duty glass reinforced plastic (GRP).
-
All fitting shall be made of stainless steel (SS 316).
-
The cabinet shall incorporate provisions for both drainage and ventilation and afford full weather
proofing to the stored contents.
-
The cabinet shall be International Orange colour.
-
The words “WORK VEST” shall be clearly painted with black block letters not less than 50 mm high
on the outside of the cabinet.
- Work vests shall be kept in a fire-retardant rigid fiberglass cabinet. The cabinet shall be watertight,
weatherproof and corrosion resistant.
- The cabinet shall be the side opening type, with a door of transparent/ clear material to enable
visibility of cabinet content.
8.16 Personal Grab Bag and Cabinet
-
Personal grab bag shall be provided near the temporary refuge.
-
Personal grab bag shall be supplied in a handy soft case or bag made of anti-static material and
sized to accommodate a smoke hood, a waterproof flashlight, and a pair of gloves.
- Personal grab bag shall be suitable for mounting at any location of the installation.
Company No._Rev. 200-20-SH-SPC-00006_A
37 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
- Comprehensive instructions in English language should be provided or diagrams of the usage shall be attached and shall be posted on sign boards and shall be made of durable material, suitable for mounting at any location of the installation.
Smoke Hood
- The smoke hood provided shall be as per Section 8.18.
Flashlight
-
The torchlight shall be as per IEC 60079-0 [Ref.103]
-
Torchlight shall be intrinsically safe, suitable for operation in Zone 1 hazardous locations.
-
Torchlight shall be made of heat resistant material.
-
Torchlight shall feature 3-way safety signalling switches.
-
Torchlight shall be provided with spare bulb inside, ring hanger, and wrist strap.
Gloves
-
Protective gloves shall be five fingered and made of leather.
-
Protective gloves shall provide thermal and abrasion protection.
-
Protective gloves shall be waterproof whilst providing breath ability.
Cabinet
-
The personal grab bag cabinet shall be made of fire-retardant rigid fiberglass and shall be watertight, weatherproof and corrosion resistant. The cabinet shall be provided with a clear list of contents and appropriate description.
-
Each cabinet shall be sized to accommodate the required number of personal grab bag as per
Safety Equipment List
- The cabinet shall incorporate provisions for both drainage and ventilation and afford full weather
proofing to the stored contents.
-
Adequate bottom and back frames shall be provided to permit deck or bulkhead mounting.
-
The words “PERSONAL GRAB BAG” shall be clearly painted with white block letters on the outside
of the cabinet.
- The cabinet shall have a door of transparent/clear material to enable visibility of content.
8.17 Emergency Escape Breathing Device (EEBD) and Cabinet
-
EEBD shall be located in each bed space, in crane cabin and inside the LQ and CP TR. EEBD shall be a portable self-contained air-breathing unit with a minimum breathing duration of 15 minutes.
-
EEBD shall be positively pressure type (i.e., continuous supply of air) which is activated
automatically upon opening of the bag.
Company No._Rev. 200-20-SH-SPC-00006_A
38 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
- EEBD shall be suitable to be used in the H2S environment (fit for filtration at minimum concentration
of 10 ppm) and other hazardous environments.
-
EEBD shall be lightweight, easy to use, can be donned quickly and can be worn with glasses.
-
EEBD shall minimally include the following:
a) Heat and flame-resistant hood that provides respiratory, head and eye protection.
b) Elastic or drawstring neck seal.
c) High visibility anti-static soft carrying bag.
d) Waist belt to prevent excessive movement.
e) Compressed air cylinder.
-
The hood shall have quick donning flame retardant slip-on hood with positive pressure control.
-
The air hood design shall have a long-life-resistant neck seal.
-
The carrying bag shall be a high visibility orange bag, incorporating photoluminescent panel.
-
The bag shall be flame retardant, anti-static bag with adjustable carrying strap and waist belt.
-
The bag has transparent viewing window to allow checking pressure indication.
-
The EEBD shall include an air/oxygen bottle of a capacity of 3 liters pressurized at 200 bars, connected to the mask by a flexible hose, to provide protection for at least 15 minutes during escape to the temporary refuge area.
-
The EEBD shall be provided with compatible connection with the Breathing Air Manifold (Breathing
Air Manifold will be by OTHERS).
-
A first stage reducer shall be included to provide a high performance for 200 or 300 bar without adjustment (1000 I/min. available nominal flow, 500 I/min available flow at cylinder pressure as low as 20 bar). The balanced piston design for the lung demand valve eliminates medium pressure sensitivity and it has the optimum relationship between size, serviceability, and reliability (4-10 millibar first activation pressure; no by-pass required; supplementary supply included, positive pressure maintained, even at 10 bar and 300 I/min).
-
EEBD must have a connector “male” foster type quick coupler, to have the flexibility to receive breathing air from other equipment and must be provided at least one hose for the transfer of air from one cylinder to another connector via a foster type quick coupler.
-
EEBD shall not impair hearing, such that warning sirens and verbal escape instruction can be
clearly heard.
Cabinet
-
The EEBD cabinet shall be made of fire-retardant rigid fiberglass and shall be watertight, weatherproof and corrosion resistant. The cabinet shall be provided with a clear list of contents and appropriate description.
-
Each cabinet shall be sized to accommodate the required number of EEBD as per datasheet.
-
The cabinet shall incorporate provisions for both drainage and ventilation and afford full weather
proofing to the stored contents.
Company No._Rev. 200-20-SH-SPC-00006_A
39 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
-
Adequate bottom and back frames shall be provided to permit deck or bulkhead mounting.
-
The words “EMERGENCY ESCAPE BREATHING DEVICE” shall be clearly painted with white
block letters on the outside of the cabinet.
- The cabinet shall have a door of transparent/clear material to enable visibility of content.
8.18 Smoke Hood
- Smoke hood shall be provided for each bed space on LQ. Smoke hoods shall be provided for 100%
of all personnel on board.
-
Smoke hood shall be designed in accordance with BS EN 403 [Ref. 97].
-
Smoke hood shall provide at least 15 minutes of effective protection from the toxic gases and
vapours emitted during a fire.
- The hood shall be provided with translucent heat and flame resistant hood that provides respiratory,
head and eye protection.
- The hood shall be designed to simply pull over the head to provide the wearer with both respiratory
and eye protection, to enable an easier escape through the smoke.
-
Smoke hood shall have highly visible hood in a universal size with a flexible neck seal.
-
The hood shall have wide, anti-fog coated visor for clear view during an escape.
-
Filter for smoke hood shall be a combination cartridge (gas & particle filter) which provides
protection against smoke, gases and particles.
8.19 Common Safety Cabinet
-
Common cabinet shall be placed to contain equipment inside the Man Cabin / Sleeping Room (i.e. Smoke Hood, EEBD and Life Jacket) and equipment inside the Crane Cabin (i.e. First Aid Kit, EEBD and Life Jacket).
-
The cabinet shall be clearly labelled as “SAFETY EQUIPMENT” in English. The labelling must be
UV resistant and will not “rub off” upon repeated contact.
-
The design of the cabinet shall have no sharp corners or edges which could cause personal injury.
-
The cabinet shall be manufactured from UV resistant fire-retardant GRP and shall be weatherproof.
-
All cabinet accessories including hinges/latches, bolting, and fittings shall be made of stainless
steel (SS 316) fittings.
- The cabinet shall be provided with a clear list of contents and appropriate description.
8.20 Chemical Handling Safety Kit and Cabinet
- A chemical handling safety kit shall be provided nearby hazardous chemicals handling area, e.g.
tote tank, injection skid packages.
Company No._Rev. 200-20-SH-SPC-00006_A
40 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
-
The chemical handling safety kit shall meet OSHA related requirements.
-
The kit shall contain, as minimum:
a) Face mask;
b) Chemical splash protection apron;
c) Chemical handling gloves;
d) Chemical resistant coverall;
e) Chemical resistant goggles;
f) Chemical splash shield;
g) Chemical protective boots;
h) Filter respirators; and
i) Portable eye wash bottles/ear plugs.
Cabinet
-
The cabinet shall be designed to be open fronted to permit rapid removal and deployment in an emergency. The cabinet shall be provided with a clear list of contents and appropriate description.
-
The design of the cabinet shall have no sharp corners or edges which could cause personal injury.
-
The cabinet shall be manufactured from UV resistant fire-retardant GRP and shall be weatherproof.
-
All cabinet accessories including hinges/latches, bolting, and fittings shall be made of stainless
steel (SS 316) fittings.
- The cabinet shall have clear marking “CHEMICAL HANDLING SAFETY KIT” painted in English
language.
8.21 Personnel Transfer Basket
-
Personnel Transfer basket shall be located near the pedestal crane on LQ Roof Deck for optional method to transfer of crew during normal and rescue operations from platform to vessel or vice versa by crane. The location of personnel transfer basket shall be marked at appropriate deck to ensure sufficient buffer from equipment and free from material/ cargo.
-
One (1) personnel transfer basket shall be capable of six (6) person capacity (with 95kg average
mass passenger).
-
The personnel transfer basket shall be rigid seated type (FROG) [Ref. 4].
-
The personnel transfer basket shall have provision for the stretcher space.
-
The personnel transfer basket shall be made with heavy duty Aluminium skeleton or frame.
-
The personnel transfer basket shall have:
a) Quick release safety lanyards;
b) Overhead protection;
Company No._Rev. 200-20-SH-SPC-00006_A
41 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
c) Shock absorbing bottom;
d) A stretcher space;
e) Non-Slip floor; and
f) A minimum 20ft. (6.1 m) stabilizer and load line.
-
Personnel transfer basket shall be American Bureau of Shipping (ABS) type approved.
-
Personnel transfer basket shall be International Orange in colour.
-
Lifting ring shall have a design to fit the platform crane lifting hook.
-
The basket shall be marked “PERSONNEL BASKET – 6 MEN” in English.
8.22 Swing Rope
- The swing ropes shall have a minimum diameter of 1” (25 mm) made of 3 strands water flex manila
rope with knots at 300 mm pitch over full length.
-
The swing rope shall be rot-proof, not be unduly affected by sea water, oil or fungus attack.
-
Swing Ropes shall be inherent high resistant to the effect of UV radiation and slip free escape as
and when used by personnel on board.
- A UV-protected fibreglass shall be provided to protect rope from deterioration when continuously
exposed to sunlight.
-
Vendor to propose the length of swing rope for safe use.
-
Permanent access for regular inspection and certification of pad eyes holding swing rope shall be
provided.
- The Swing Rope shall contain the following:
• 13 mm bolt type anchor shackle, made of SS 316. The shackle attached to swing rope shall be
included with bolt security.
• 10 mm regular proof coil chain, made of SS 316
• 25 mm rope thimble, made of SS 316
• 25 mm 3 strand water flex manila rope with knots at 300 mm over full length.
• chain size: diameter 95mm (chain to be long enough for thimble to reach deck above for
replacing rope)
Company No._Rev. 200-20-SH-SPC-00006_A
42 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
9 PRESERVATION, PROTECTION AND PACKING REQUIREMENT
Vendor shall develop specific Equipment Preservation and protection procedure and implement to preserve and protect the equipment during shipment, storage, construction, and till commissioning.
Vendor specific Preservation Procedures shall be established and implemented for preservation of equipment / material during and after manufacture, installation, and commissioning and until hand over to the COMPANY.
Equipment shall be protected against the effects of climatic conditions such as rain, snow, freezing, high humidity, fresh and saltwater splash, salt air, sunlight, and mildew.
VENDOR is required to submit to COMPANY the preservation procedure for the shipped equipment for review and approval.
Plastic or wooden closures are not accepted. Temporary closures shall be painted with a distinctive colour.
All drains, instrument tubing, and small piping connections shall be capped or plugged with metal caps or plugs. Temporary plugs shall be painted with a distinctive colour.
Company No._Rev. 200-20-SH-SPC-00006_A
43 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
APPENDIX 1: SAFETY AND LIFESAVING EQUIPMENT CP6S
S.NO
DESCRIPTION
UNITS
1 2 3 4 5 6 7 8 9 10 WORK VEST 11 12 13 14 15 16 17 18
COMBINED SAFETY SHOWER AND EYEWASH PORTABLE EYEWASH LIFERAFT (25 PERSONS CAPACITY) SCRAMBLE NET LIFEBUOYS WITH LIFELINE LIFE JACKET CABINET FOR 25 NOS LIFE JACKET LIFE JACKET CABINET FOR 24 NOS LIFE JACKET LIFE JACKETS WORK VEST CABINET FOR 10 NOS WORK VEST
FIRST AID KIT STRETCHER AND CABINET SCBA CABINET FOR 4 NOS SCBA SCBA CABINET FOR 2 NOS SCBA SCBA CABINET FOR 1 NOS SCBA SCBA EEBD CABINET FOR 55 NOS EEBD EEBD PERSONNEL GRAB BAG CABINET FOR 55 NOS GRAB BAGS PERSONNEL GRAB BAG LIGHTED WINDSOCK COMMON SAFETY CABINET CRANE CABIN CHEMICAL HANDLING AND CABINET SWING ROPE FIREMAN EQUIPMENT CABINET
19
20 21 22 23 24 25
Note:
NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS
NOS
NOS NOS NOS NOS NOS NOS
CP6S (Hold 1) 2 2 4 2 22 4 2 150 2 20 2 2 2 7 15 37 1 57
1
55 2 2 2 8 1
SPARE QUANTITY
NO NO YES (Note 1) NO YES (Note 1) NO NO YES (Note 1) NO YES (Note 1) NO NO NO NO NO YES (Note 1) NO YES (Note 1)
NO
YES (Note 1) NO NO NO YES (Note 1) NO
-
Spare quantity is considered based on FEED Safety Equipment List [Ref. 5] as follows: 2 liferafts for whole RGE complexes (i.e. CP6S and CP7S complexes), SCBA and EEBD (15%), Lifebuoy, Work vest, Personnel Grab Bag, Swing Rope (20%), and Life jacket (50%).
-
The same quantity shall be considered also for CP7S.
Company No._Rev. 200-20-SH-SPC-00006_A
44 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
APPENDIX 2: SAFETY AND LIFESAVING EQUIPMENT LQ6S
S.NO
DESCRIPTION
UNITS
PLUMBED EYEWASH PORTABLE EYEWASH LIFEBUOYS WITH LIFELINE LIFEBUOYS WITH LIFELINE, SMOKE SIGNAL, LIGHT LIFE JACKET CABINET FOR 55 NOS LIFE JACKET LIFE JACKET CABINET FOR 25 NOS LIFE JACKET LIFE JACKET CABINET FOR 16 NOS LIFE JACKET LIFE JACKETS
1 2 3 4 5 6 7 8 9 WORK VEST CABINET FOR 25 NOS WORK VEST 10 WORK VEST 11 12 13 14 15 16 17 18
FIRST AID KIT STRETCHER AND CABINET SCBA CABINET FOR 4 NOS SCBA SCBA EEBD CABINET FOR 120 NOS EEBD EEBD CABINET FOR 17 NOS EEBD EEBD CABINET FOR 12 NOS EEBD EEBD PERSONNEL GRAB BAG CABINET FOR 93 NOS GRAB BAGS PERSONNEL GRAB BAG CABINET FOR 12 NOS GRAB BAGS PERSONNEL GRAB BAG SMOKE HOOD LIGHTED WINDSOCK COMMON SAFETY CABINET CRANE CABIN COMMON SAFETY CABINET BED CABIN FIRE BLANKET AND CABINET HELICOPTER CRASH AND RESCUE EQUIPMENT SWING ROPE FIREMAN EQUIPMENT CABINET
19
20
21 22 23 24 25 26 27 28 29
Note:
NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS
NOS
NOS
NOS NOS NOS NOS NOS NOS NOS NOS NOS
LQ6S (Hold 1) 1 2 16 4 2 2 1 282 2 50 7 2 2 8 1 1 1 255
1
1
105 105 1 1 105 2 2 4 3
SPARE QUANTITY
NO NO YES (Note 1) YES (Note 1) NO NO NO YES NO YES (Note 1) NO NO NO YES (Note 1) NO NO NO YES (Note 1)
NO
NO
YES (Note 1) NO NO NO NO NO NO YES (Note 1) NO
- Spare quantity is considered based on FEED Safety Equipment List [Ref. 5] as follows: SCBA and EEBD
(15%), Lifebuoy, Work vest, Personnel Grab Bag, Swing Rope (20%), and Life jacket (50%).
- The same quantity shall be considered also for LQ7S.
Company No._Rev. 200-20-SH-SPC-00006_A
45 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
APPENDIX 3: SAFETY AND LIFESAVING EQUIPMENT FL6S
S.NO
DESCRIPTION
1
LIFEBUOY WITH LIFELINE
UNITS
NOS
FL6S (Hold 1) 2
SPARE QUANTITY
YES (Note 1)
Note:
-
Spare quantity is considered based on FEED Safety Equipment List [Ref. 5] Lifebuoy (20%).
-
The same quantity shall be considered also for FL7S.
Company No._Rev. 200-20-SH-SPC-00006_A
46 of 47
NFPS Offshore Compression Complexes Project COMP2 SPECIFICATION FOR SAFETY & LIFE SAVING EQUIPMENT FOR CP6S AND CP7S COMPLEXES
APPENDIX 4: SAFETY AND LIFESAVING EQUIPMENT BRIDGES OF CP6S COMPLEX
S.NO
DESCRIPTION
1
LIFEBUOY WITH LIFELINE
UNITS
NOS
CP-LQ (Hold 1) 6
CP-FL (Hold 1) 3
CP-RP (Hold 1) 3
SPARE QUANTITY YES (Note 1)
Note:
-
Spare quantity is considered based on FEED Safety Equipment List [Ref. 5] Lifebuoy (20%).
-
The same quantity shall be considered also for bridges of CP7S complex.
Company No._Rev. 200-20-SH-SPC-00006_A
47 of 47
Project: Q-21699 - Saipem COMP2 Folder: RFQ Files