NFPS Offshore Compression Complexes Project COMP2
COMPANY Contract No.: LTC/C/NFP/5128/20
CONTRACTOR Project No.: 033734
Document Title
:
DATA SHEET FOR CHEMICAL HANDLING SAFETY KIT FOR CP6S COMPRESSION PLATFORM
COMPANY Document No.
: 560-20-SH-DTS-00008
Saipem Document No.
: 033734-C-D-30-SPM-LP-B-10006
Discipline
: HSE&Q
Document Type
: DATA SHEET
Document Category/Class
: 2
Document Classification
: INTERNAL
A
09-Aug-2023
Issued for Review
Maria Fransisca
Rama Krishna K.
Vijayakumar Rajaram
REV.
DATE
DESCRIPTION OF REVISION
PREPARED BY
CHECKED BY
APPROVED BY
Saipem S.p.A.
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED BY QATARGAS.
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REVISION HISTORY
Revision
Date of Revision
Revision Description
A1
A
21-Jul-2023
Issued for Inter-Discipline Check
09-Aug-2023
Issued for Review
HOLDS LIST
Hold No
Hold Description
1
2
The quantity is preliminary and will be updated based on detail design development
Tag numbers of equipment
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TABLE OF CONTENTS
1
2
3
4
5
INTRODUCTION … 4
1.1 PROJECT OBJECTIVE … 4 1.2 PROJECT SCOPE … 4
DEFINITIONS AND ABBREVIATIONS … 6
2.1 DEFINITIONS … 6 2.2 ABBREVIATIONS … 7
REGULATIONS, CODES AND STANDARDS … 8
3.1 COMPANY DOCUMENTS … 8 3.2 PROJECT DOCUMENTS … 8 INTERNATIONAL CODES AND STANDARDS … 9 3.3
PURPOSE … 10
DATASHEET … 11
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1
INTRODUCTION
The North Field is the world’s largest natural gas field and accounts for nearly all of the state of Qatar’s gas production. The reservoir pressure in the North Field has been declining due to continuous production since the early 1990s. The principal objective of the NFPS Project is to sustain the plateau from existing QG South Operation (RL Dry Gas, RGE Wet gas) and existing QG North Operation (QG1 & QG2) production areas by implementing an integrated and optimum investment program consisting of subsurface development, pressure drop reduction steps and compression. Refer to the figure below for a schematic of the North Field.
Qatargas Operating Company Limited is leading the development of the North Field Production Sustainability (NFPS) Project.
1.1 Project Objective
The objective of this Project includes:
• Sustain the Qatargas North Field Production Plateau by installing new Compression Complex facilities CP6S & CP7S in QG south with integration to the existing facilities under Investment #3 program.
• Facility development shall be safe, high quality, reliable, maintainable, accessible, operable,
and efficient throughout their required life.
• Achieve standards of global excellence in Safety, Health, Environment, Security and Quality
performance.
1.2 Project Scope
The Project Scope includes detailed engineering, procurement, construction, transportation & installation, hook-up and commissioning, tie-in to EXISTING PROPERTY and provide support for start- up activities of the following facilities and provisions for future development. The WORK shall be following the specified regulations, codes, specifications and standards, achieves the specified performance, and is safe and fit‐for‐purpose in all respects.
Offshore
CP6S and CP7S Compression Complexes that are part of QG-S RGE facilities as follows:
• CP6S Compression Complex
• Compression Platform CP6S, Living Quarters LQ6S, Flare FL6S
• Bridges BR6S-2, BR6S-3, BR6S-4, BR6S-5
• Bridge linked Tie-in to RP6S
Production from existing wellheads (WHP6S & WHP10S) and new wellhead (WHP14S) are routed via riser platform RP6S to compression platform CP6S to boost pressure and export to onshore via two export lines through the existing WHP6S pipeline and a new 38” carbon steel looping trunkline from RP6S (installed by EPCOL). CP6S is bridge-linked to RP6S.
• CP7S Compression Complex
• Compression Platform CP7S, Living Quarters LQ7S, Flare FL7S
• Bridges BR7S-2, BR7S-3, BR7S-4, BR7S-5
• Bridge linked Tie-in to RP7S
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CP7S shall receive production from existing wellheads (WHP5S & WHP7S) and new wellhead (WHP13S). There is only one export line for CP7S through the existing export pipeline from WHP7S. CP7S is bridge-linked to RP7S.
RGA Complex Destressing
Migration of the Electrical power source, Telecoms, Instrumentation and Control systems from WHPs and RPs hosted by RGA to the respective Compression Complexes listed below:
• WHP6S, WHP10S, WHP14S, RP6S and RP10S to CP6S Compression Complex
• WHP5S, WHP7S, WHP13S and RP7S to CP7S Compression Complex
Destressing of Telecoms, Instrumentation and Control system in RGA Complex Control Room, which would include decommissioning and removal of telecom system devices and equipment that would no longer be required post migration and destressing activity.
Onshore
An Onshore Collaborative Center (OCC) will be built under EPC-9, which will enable onshore based engineering teams to conduct full engineering surveillance of all the offshore facilities. The OCC Building will be located in Ras Laffan Industrial City (RLIC) within the Qatar Gas South Plot. MICC & Telecommunication, ELICS related scope will be performed in the OCC building.
Figure 1.2.1: NFPS Compression Project COMP2 Scope
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2 DEFINITIONS AND ABBREVIATIONS
2.1 Definitions
Definition
Description
COMPANY
Qatargas Operating Company Limited.
CONTRACTOR
Saipem S.p.A.
DELIVERABLES
FACILITIES
All products (drawings, equipment, services) which must be submitted by CONTRACTOR to COMPANY at times specified in the contract. All machinery, apparatus, materials, articles, components, systems and items of all kinds to be designed, engineered, procured, manufactured, constructed, supplied, tested and permanently installed by CONTRACTOR at SITE in connection with the NFPS Project as further described in Exhibit 6.
fabricated,
MILESTONE
A reference event splitting a PROJECT activity for progress measurement purpose.
PROJECT
NFPS Offshore Compression Complexes Project COMP2
SITE
(i) any area where Engineering, Procurement, Fabrication of the FACILITIES related to the CP6S and CP7S Compression Complexes are being carried out and (ii) the area offshore required for installation of the FACILITIES in the State of Qatar.
SUBCONTRACT
Contract signed by SUBCONTRACTOR and CONTRACTOR for the performance of a certain portion of the WORK within the Project.
SUBCONTRACTOR
Any organization selected and awarded by CONTRACTOR to supply a certain Project materials or equipment or whom a part of the WORK has been Subcontracted.
WORK
Scope of Work defined in the CONTRACT.
WORK PACKAGE
The lowest manageable and convenient level in each WBS subdivision.
VENDOR
The person, group, or organization responsible for the design, manufacture, testing, and load-out/shipping of the Equipment/ Material.
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2.2 Abbreviations
Code
Definition
BR
CP
ELICS
EPC
EPCOL
FL
HFE
LQ
NFPS
OCC
QG
RGA
RGE
RL
RLIC
RP
UV
WBS
WHP
Bridge
Compression Platform
Electrical Integrated Control System
Engineering, Procurement and Construction
Offshore and Pipelines Project
Flare Platform
Human Factors Engineering
Living Quarter Platform
North Field Production Sustainability
Onshore Collaborative Center
Qatar Gas Operating Company Limited
Ras Gas Alfa
Ras Gas Expansion
Ras Laffan
Ras Laffan Industrial City
Riser Platform
Ultraviolet
Work Breakdown Structure
Wellhead Platform
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3 REGULATIONS, CODES AND STANDARDS
In general, all design activities shall confirm to legal and statutory regulations and recognized industry best practices. Conflict among applicable specification and / or codes shall be brought to the attention of the COMPANY for resolution COMPANY decision shall be final and shall be implemented. The latest editions of codes and specification effective as on date of contract shall be followed.
In general, the order of precedence shall be followed:
a) Qatari Governmental and Regulatory Requirements
b) COMPANY Procedures, Policies and Standards (Exhibit 5 Appendix I)
c) Project Specifications.
d) Industry Codes and Standards
e) COMPANY and CONTRACTOR’s Lessons Learned
If CONTRACTOR/SUBCONTRACTOR deems any deviations from the specifications will result in significant project cost and schedule saving, proposal to such deviations shall be submitted to COMPANY for review and approval. CONTRACTOR/SUBCONTRACTOR shall not proceed with any deviation to the specifications without prior COMPANY approval.
The following is a list of relevant regulations, codes, standards, specification, Company documents that shall be considered for the Project in the order of precedence listed above.
3.1 Company Documents
S. No
Document Number
Title
PRT-PRS-PRC-014
Offshore Loss Prevention Philosophy
COMP-QG-PR-REP- 00008
North Field Production Sustainability Compression Project: EPC-2 – Basis of Design EPC2
(NFPS), NFPS
PRT-ENV-PRC-013
Environmental Aspects and Impacts Procedure
3.2 Project Documents
S. No
Document Number
Title
200-20-SH-DEC-00005
200-20-SH-DEC-00008
200-20-SH-SPC-00006
200-20-ME-DEC-00003
200-20-PI-SPC-00015
200-20-SH-SPC-00011
200-20-CE-DEC-00003
Technical Safety and Loss Prevention Design Philosophy for CP6S and CP7S Complexes Escape, Evacuation & Rescue Design Philosophy for CP6S and CP7S Complexes Specification for Safety and Lifesaving Equipment for CP6S and CP7S Complexes Material Handling Philosophy Complexes Piping Material Specification Complexes HFE Workplace Design Specification for CP6S and CP7S Complexes Material Selection Philosophy Complexes
for CP6S and CP7S
for CP6S and CP7S
for CP6S and CP7S
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S. No
Document Number
Title
200-20-CE-SPC-00015
Painting Specification for CP6S and CP7S Complexes
200-21-ST-DEC-00001
560-20-SH-PLN-00006- 0001 560-20-SH-PLN-00007- 0001
Note 1
Greenfield Structural Design Basis for Substructure of CP6S and CP7S Complexes Escape Route, Life Saving and Fire Fighting Equipment Layout – Main Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Production Deck for Compression Platform CP6S Safety Equipment List Report for CP6S and CP7S Complexes
Note 1: Document numbers shall be updated in next submission of Datasheet for Chemical Handling Safety Kit for CP6S Compression Platform.
3.3
International Codes and Standards
S. No
Document Number
Title
OSHA 1926.95
Criteria for Personal Protective Equipment
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4 PURPOSE
The purpose of this datasheet is to covers the technical requirements for the Chemical Handling Safety Kit for CP6S Platform in the NFPS Offshore Compression Complexes Project, COMP2. This datasheet shall be read in conjunction with Specification for Safety & Life Saving Equipment for CP6S And CP7S Complexes [Ref. 6]. VENDOR’s scope of supply shall include, but not be limited to, the requirements listed in this datasheet and referred specifications.
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5 DATASHEET
CHEMICAL HANDLING SAFETY KIT
DATASHEET IDENTIFICATIONS
DOCUMENT NO
560-20-SH-DTS-00008
ADMINISTRATIVE IDENTIFICATIONS
PROJECT NUMBER
033734
PROJECT
NFPS OFFSHORE COMPRESSION COMPLEXES PROJECT COMP2
QUANTITY (HOLD 1)
2 NOS.
EQUIPMENT IDENTIFICATION
TAG NUMBER
SERVICE
HOLD 2
SAFETY
OPERATION DATA
ENVIRONMENTAL / SITE CONDITIONS (NOTE 1 & 2)
ENVIRONMENTAL / SITE CONDITIONS
MINIMUM
NORMAL
AMBIENT TEMPERATURE
RELATIVE HUMIDITY DAILY AVERAGE
8.3
37.0
MAXIMUM
49.0
100.0
UNITS
°C
%
ATMOSPHERE
HUMID, SALIFEROUS, SALT LADEN, AND MARINE ATMOSPHERE, POSSIBLE H2S PRESENCE
TECHNICAL SPECIFICATION
CHEMICAL HANDLING SAFETY KIT CONTENT
FACE MASK
CHEMICAL SPLASH PROTECTION APRON
REQUIRED
REQUIRED
CHEMICAL HANDLING GLOVES
REQUIRED
CHEMICAL RESISTANT COVERALL
REQUIRED
CHEMICAL RESISTANT GOGGLES
REQUIRED
CABINET DESIGN CRITERIA
CAPACITY
ABLE TO FIT ALL THE ITEMS IN ‘SECTION E’
CABINET MATERIAL
UV RESISTANT FIRE-RETARDANT GRP
COLOUR
VENDOR TO ADVISE
6
7
8
9
7
8
9
CHEMICAL SPLASH SHIELD
REQUIRED
CHEMICAL PROTECTIVE BOOTS
REQUIRED
FILTER RESPIRATORS
REQUIRED
PORTABLE EYE WASH BOTTLES/EAR PLUGS
REQUIRED
CABINET PAINT FINISH
REFER PAINTING SPECIFICATION [8]
VENTILATION / DRAINAGE
REQUIRED
COUNTRY OF ORIGIN
VENDOR TO ADVISE
A
1
B
1
2
3
C
1
2
D
1
2
3
E
1
2
3
4
5
F
1
2
3
4
LABELLING
“CHEMICAL HANDLING SAFETY KIT” IN ENGLISH
10
FITTINGS MATERIAL (HINGES, HANDLES, LATCHES, BOLTS, ETC.)
STAINLESS STEEL SS316
5
MOUNTING/ / INSTALLATION
FREE STANDING, WITH PROVISION OF ADEQUATE BOTTOM AND BACK FRAMES TO PERMIT DECK OR BULKHEAD MOUNTING
11
MANUFACTURER NAME
VENDOR TO ADVISE
6
G
1
2
H
1
2
I
1
2
3
4
5
6
IP RATING
IP 56
12
MODEL
VENDOR TO ADVISE
SPECIAL REQUIREMENTS
COMPLIANCE STANDARD
OSHA
ENVIRONMENTAL REQUIREMENT
ALL MATERIALS SHALL BE SUITABLE FOR OFFSHORE SALINE CONDITION
PHYSICAL DATA
WEIGHT OF FILLED CABINET
VENDOR TO ADVISE
3
DIMENSION OF CABINET
VENDOR TO ADVISE
WEIGHT OF EMPTY CABINET
VENDOR TO ADVISE
NOTES
ENVIRONMENTAL CONDITIONS SHALL BE AS PER PROJECT DESIGN SPECIFICATION [REF. 2]
ALL MATERIALS SHALL BE SUITABLE FOR OUTDOOR OFFSHORE CONDITIONS.
CHEMICAL HANDLING SAFETY KIT SHALL BE PROVIDED NEARBY HAZARDOUS CHEMICALS HANDLING AREA. REFER ESCAPE ROUTE, LIFE SAVING AND FIRE FIGHTING EQUIPMENT LAYOUTS
THIS DATASHEET SHALL BE READ IN CONJUCTION WITH SPECIFICATION FOR SAFETY AND LIFE SAVING EQUIPMENT (200-83-SH-SPC-00006) [REF.6] AND SHALL BE THE GOVERNING GUIDELINE IN CASE OF DISCREPANCY WITH DATASHEETS.
COMPLIANCE CERTIFICATES, 3RD PARTY VERIFICATION CERTIFICATES, TESTS AND TEST CERTIFICATES SHOULD BE PROVIDED BY THE VENDOR.
THE CABINET SHALL HAVE CLEAR LEGEND LISTING CONTENTS WITH AN APPROPRIATE DESCRIPTION
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Project: Q-21699 - Saipem COMP2 Folder: RFQ Files