NFPS Offshore Compression Complexes Project COMP2
COMPANY Contract No.: LTC/C/NFP/5128/20
CONTRACTOR Project No.: 033734
Document Title
:
DATA SHEET FOR LIFEBUOY FOR CP6S COMPLEX
COMPANY Document No.
: 560-20-SH-DTS-00009
Saipem Document No.
: 033734-B-D-30-SPM-LP-B-10011
Discipline
: HSE&Q
Document Type
: DATA SHEET
Document Category/Class
: 2
Document Classification
: INTERNAL
A
09-Aug-2023
Issued for Review
Maria Fransisca
Rama Krishna K.
Vijayakumar Rajaram
REV.
DATE
DESCRIPTION OF REVISION
PREPARED BY
CHECKED BY
APPROVED BY
Saipem S.p.A.
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED BY QATARGAS.
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NFPS Offshore Compression Complexes Project COMP2 DATA SHEET FOR LIFEBUOY FOR CP6S COMPLEX
REVISION HISTORY
Revision
Date of Revision
Revision Description
A1
A
20-Jul-2023
Issued for Inter-Discipline Check
09-Aug-2023
Issued for Review
HOLDS LIST
Hold No
Hold Description
1
Tag numbers of equipment.
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TABLE OF CONTENTS
1
2
3
4
5
INTRODUCTION … 4
1.1 PROJECT OBJECTIVE … 4 1.2 PROJECT SCOPE … 4
DEFINITIONS AND ABBREVIATIONS … 6
2.1 DEFINITIONS … 6 2.2 ABBREVIATIONS … 7
REGULATIONS, CODES AND STANDARDS … 8
3.1 COMPANY DOCUMENTS … 8 3.2 PROJECT DOCUMENTS … 8 INTERNATIONAL CODES AND STANDARDS … 9 3.3
PURPOSE … 10
DATA SHEET … 11
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1
INTRODUCTION
The North Field is the world’s largest natural gas field and accounts for nearly all of the state of Qatar’s gas production. The reservoir pressure in the North Field has been declining due to continuous production since the early 1990s. The principal objective of the NFPS Project is to sustain the plateau from existing QG South Operation (RL Dry Gas, RGE Wet gas) and existing QG North Operation (QG1 & QG2) production areas by implementing an integrated and optimum investment program consisting of subsurface development, pressure drop reduction steps and compression. Refer to the figure below for a schematic of the North Field.
Qatargas Operating Company Limited is leading the development of the North Field Production Sustainability (NFPS) Project.
1.1 Project Objective
The objective of this Project includes:
• Sustain the Qatargas North Field Production Plateau by installing new Compression Complex facilities CP6S & CP7S in QG south with integration to the existing facilities under Investment #3 program.
• Facility development shall be safe, high quality, reliable, maintainable, accessible, operable,
and efficient throughout their required life.
• Achieve standards of global excellence in Safety, Health, Environment, Security and Quality
performance.
1.2 Project Scope
The Project Scope includes detailed engineering, procurement, construction, transportation & installation, hook-up and commissioning, tie-in to EXISTING PROPERTY and provide support for start- up activities of the following facilities and provisions for future development. The WORK shall be following the specified regulations, codes, specifications and standards, achieves the specified performance, and is safe and fit‐for‐purpose in all respects.
Offshore
CP6S and CP7S Compression Complexes that are part of QG-S RGE facilities as follows:
• CP6S Compression Complex
• Compression Platform CP6S, Living Quarters LQ6S, Flare FL6S
• Bridges BR6S-2, BR6S-3, BR6S-4, BR6S-5
• Bridge linked Tie-in to RP6S
Production from existing wellheads (WHP6S & WHP10S) and new wellhead (WHP14S) are routed via riser platform RP6S to compression platform CP6S to boost pressure and export to onshore via two export lines through the existing WHP6S pipeline and a new 38” carbon steel looping trunkline from RP6S (installed by EPCOL). CP6S is bridge-linked to RP6S.
• CP7S Compression Complex
• Compression Platform CP7S, Living Quarters LQ7S, Flare FL7S
• Bridges BR7S-2, BR7S-3, BR7S-4, BR7S-5
• Bridge linked Tie-in to RP7S
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CP7S shall receive production from existing wellheads (WHP5S & WHP7S) and new wellhead (WHP13S). There is only one export line for CP7S through the existing export pipeline from WHP7S. CP7S is bridge-linked to RP7S.
RGA Complex Destressing
Migration of the Electrical power source, Telecoms, Instrumentation and Control systems from WHPs and RPs hosted by RGA to the respective Compression Complexes listed below:
• WHP6S, WHP10S, WHP14S, RP6S and RP10S to CP6S Compression Complex
• WHP5S, WHP7S, WHP13S and RP7S to CP7S Compression Complex
Destressing of Telecoms, Instrumentation and Control system in RGA Complex Control Room, which would include decommissioning and removal of telecom system devices and equipment that would no longer be required post migration and destressing activity.
Onshore
An Onshore Collaborative Center (OCC) will be built under EPC-9, which will enable onshore based engineering teams to conduct full engineering surveillance of all the offshore facilities. The OCC Building will be located in Ras Laffan Industrial City (RLIC) within the Qatar Gas South Plot. MICC & Telecommunication, ELICS related scope will be performed in the OCC building.
Figure 1.2.1: NFPS Compression Project COMP2 Scope
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2 DEFINITIONS AND ABBREVIATIONS
2.1 Definitions
Definition
Description
COMPANY
Qatargas Operating Company Limited.
CONTRACTOR
Saipem S.p.A.
DELIVERABLES
FACILITIES
All products (drawings, equipment, services) which must be submitted by CONTRACTOR to COMPANY at times specified in the contract. All machinery, apparatus, materials, articles, components, systems and items of all kinds to be designed, engineered, procured, manufactured, constructed, supplied, tested and permanently installed by CONTRACTOR at SITE in connection with the NFPS Project as further described in Exhibit 6.
fabricated,
MILESTONE
A reference event splitting a PROJECT activity for progress measurement purpose.
PROJECT
NFPS Offshore Compression Complexes Project COMP2
SITE
(i) any area where Engineering, Procurement, Fabrication of the FACILITIES related to the CP6S and CP7S Compression Complexes are being carried out and (ii) the area offshore required for installation of the FACILITIES in the State of Qatar.
SUBCONTRACT
Contract signed by SUBCONTRACTOR and CONTRACTOR for the performance of a certain portion of the WORK within the Project.
SUBCONTRACTOR
Any organization selected and awarded by CONTRACTOR to supply a certain Project materials or equipment or whom a part of the WORK has been Subcontracted.
WORK
Scope of Work defined in the CONTRACT.
WORK PACKAGE
The lowest manageable and convenient level in each WBS subdivision.
VENDOR
The person, group, or organization responsible for the design, manufacture, testing, and load-out/shipping of the Equipment/ Material.
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2.2 Abbreviations
Code
Definition
BR
CP
ELICS
EPC
EPCOL
FL
HFE
LQ
NFPS
OCC
QG
RGA
RGE
RL
RLIC
RP
UV
WBS
WHP
Bridge
Compression Platform
Electrical Integrated Control System
Engineering, Procurement and Construction
Offshore and Pipelines Project
Flare
Human Factors Engineering
Living Quarters
North Field Production Sustainability
Onshore Collaborative Center
QatarGas
RasGas Alfa
RasGas Expansion
Ras Laffan
Ras Laffan Industrial City
Riser Platform
Ultraviolet
Work Breakdown Structure
Wellhead Platform
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3 REGULATIONS, CODES AND STANDARDS
In general, all design activities shall confirm to legal and statutory regulations and recognized industry best practices. Conflict among applicable specification and / or codes shall be brought to the attention of the COMPANY for resolution COMPANY decision shall be final and shall be implemented. The latest editions of codes and specification effective as on date of contract shall be followed.
In general, the order of precedence shall be followed:
a) Qatari Governmental and Regulatory Requirements
b) COMPANY Procedures, Policies and Standards (Exhibit 5 Appendix I)
c) Project Specifications.
d) Industry Codes and Standards
e) COMPANY and CONTRACTOR’s Lessons Learned
If CONTRACTOR/ SUBCONTRACTOR deems any deviations from the specifications will result in significant project cost and schedule saving, proposal to such deviations shall be submitted to COMPANY for review and approval. CONTRACTOR/ SUBCONTRACTOR shall not proceed with any deviation to the specifications without prior COMPANY approval.
The following is a list of relevant regulations, codes, standards, specification, Company documents that shall be considered for the Project in the order of precedence listed above.
3.1 Company Documents
S. No
Document Number
Title
PRT-PRS-PRC-014
Offshore Loss Prevention Philosophy
COMP-QG-PR-REP- 00008
North Field Production Sustainability (NFPS), NFPS Compression Project: EPC-2 – Basis of Design EPC2
PRT-ENV-PRC-013
Environmental Aspects and Impacts Procedure
3.2 Project Documents
S. No
Document Number
Title
200-20-SH-DEC-00005
200-20-SH-DEC-00008
200-20-SH-SPC-00006
200-20-ME-DEC-00003
200-20-PI-SPC-00015
200-20-SH-SPC-00011
Technical Safety and Loss Prevention Design Philosophy for CP6S and CP7S Complexes Escape, Evacuation & Rescue Design Philosophy for CP6S and CP7S Complexes Specification for Safety and Lifesaving Equipment for CP6S and CP7S Complexes Material Handling Philosophy for CP6S and CP7S Complexes Piping Material Specification for CP6S and CP7S Complexes HFE Workplace Design Specification for CP6S and CP7S Complexes
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S. No
Document Number
Title
200-20-CE-DEC-00003
Material Selection Philosophy for CP6S and CP7S Complexes
200-20-CE-SPC-00015
Painting Specification for CP6S and CP7S Complexes
200-21-ST-DEC-00001
560-20-SH-PLN-00006- 0001
560-20-SH-PLN-00007- 0001
560-20-SH-PLN-00009- 0001 562-83-SH-PLN-00001- 0003&0004 562-83-SH-PLN-00002- 0003 &0004 562-83-SH-PLN-00003- 0003&0004 562-20-SH-PLN-00001- 0003&0004 562-20-SH-PLN-00003- 0001
564-20-SH-PLN-00001
561-20-SH-PLN-00001
563-20-SH-PLN-00001
- Note 1
Greenfield Structural Design Basis for Substructure of CP6S and CP7S Complexes Escape Route, Life Saving and Fire Fighting Equipment Layout – Main Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Production Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Sump Deck for Compression Platform CP6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 1 for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 2 for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Level 3 for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Cellar Deck for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout – Sub Cellar Deck for LQ6S Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – Flare Platform FL6S (CP6S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – CP – LQ Bridge (CP6S Complex) Escape Route, Life Saving and Fire Fighting Equipment Layout Drawing – CP – FP Bridge (CP6S Complex) Safety Equipment List Report for CP6S and CP7S Complexes
Note 1: Document number shall be updated in next submission of Datasheet for Lifebuoy for CP6S Complex.
3.3
International Codes and Standards
S. No
Document Number
Title
IMO IE110E
International Convention for the Safety of Life at Sea
IMO ID982E
Life Saving Appliances Code
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4 PURPOSE
The purpose of this datasheet is to covers the technical requirements for Lifebuoy of CP6S Complex in the NFPS Offshore Compression Complexes Project, COMP2. This datasheet shall be read in conjunction with Specification for Safety & Life Saving Equipment for CP6S And CP7S Complexes [Ref.6]. VENDOR’s scope of supply shall include, but not be limited to, the requirements listed in this datasheet and referred specifications.
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5 DATA SHEET
DATASHEET IDENTIFICATIONS
DOCUMENT NO
560-20-SH-DTS-00009
ADMINISTRATIVE IDENTIFICATIONS
PROJECT NUMBER
033734
LIFEBUOY
PROJECT
NFPS OFFSHORE COMPRESSION COMPLEXES PROJECT COMP2
A
1
B
1
2
3
QUANTITY
-
LIFEBUOY WITH LIFELINE: 52 NOS.
-
LIFEBUOY WITH LIFELINE, SMOKE SIGNAL AND LIGHT: 4 NOS.
C
1
2
D
1
2
3
E
1
EQUIPMENT IDENTIFICATION
TAG NUMBER
SERVICE
HOLD 1
LIFE SAVING
OPERATION DATA
ENVIRONMENTAL / SITE CONDITIONS (NOTE 5 & 6)
ENVIRONMENTAL / SITE CONDITIONS
MINIMUM
NORMAL
MAXIMUM
UNITS
AMBIENT TEMPERATURE
RELATIVE HUMIDITY DAILY AVERAGE
8.3
37.0
49.0
100.0
°C
%
ATMOSPHERE
HUMID, SALIFEROUS, SALT LADEN, AND MARINE ATMOSPHERE, POSSIBLE H2S PRESENCE
TECHNICAL SPECIFICATION
EQUIPMENT DESIGN CRITERIA
LIFE BUOY CRITERIA:
1.1
TYPE
PERRYBUOY LIFE BUOYS
1.2
COLOUR
INTERNATIONAL ORANGE
1.6
1.7
SHALL HAVE COVER MADE OF ROTATIONALLY MOULDED HIGH DENSITY POLYETHYLENE SKIN.
REQUIRED
LIFEBUOY LOCATED AT CELLAR DECK SHALL BE FITTED WITH SMOKE SIGNAL AND SELF-IGNITING LIGHTS
REQUIRED
1.3
SHALL BE FITTED WITH RETRO- REFLECTIVE MATERIAL TO ASSIST IN DETECTION.
REQUIRED
1.8
SHALL BE PROVIDED WITH LIFELINE REQUIRED
SHALL BE COMPLETE WITH GALVANIZED “Y” MOUNTING BRACKET(S) FOR MOUNTING ON HANDRAILS, MATERIALS OF BRACKET(S) SHALL BE CORROSION RESISTANT AND SUITABLE FOR THE SALIFEROUS ENVIRONMENT.
REQUIRED
1.9
SHALL BE FITTED WITH A GRABLINE REQUIRED
1.4
1.5
F
1
1.1
1.2
SHALL HAVE INNER CORE MADE OF POLYURETHANE FOAM.
REQUIRED
EQUIPMENT ACCESSORIES
LIFELINE CRITERIA:
POLYETHYLENE LIFELINE WITH ORANGE COLOR.
REQUIRED
ONE END OF LIFELINE SHALL BE ATTACHED TO THE LIFEBUOY AND OTHER END SECURELY FASTENED TO THE PLATFORM.
REQUIRED
1.3
LENGTH AND SIZE
MIN. 40 METERS AND 8 MM
2
WHISTLE CRITERIA:
2.1 MADE OF PLASTIC.
REQUIRED
2.2
WHISTLE COILED WITH 1 ft LENGTH OF LANYARD (NOT EASILY TANGLED) AND ATTACHED TO THE LIFE BUOY.
REQUIRED
3
SMOKE SIGNAL CRITERIA:
3.1
3.2
EMIT SMOKE OF A HIGHLY VISIBLE COLOUR (ORANGE) AT UNIFORM RATE FOR A PERIOD OF AT LEAST 15 MIN WHEN FLOATING IN WATER.
REQUIRED
PROVIDED WITH A QUICK RELEASE ARRANGEMENT THAT WILL AUTOMATICALLY RELEASE AND ACTIVATE THE SIGNAL.
REQUIRED
4 WATER ACTIVATED LIGHT CRITERIA:
4.1
SHALL BE SOLAS APPROVED.
REQUIRED
1.10
ALL ACCESSORIES SHALL BE MADE UV AND MARINE RESISTANT MATERIAL.
REQUIRED
1.4
MADE OF SYNTHETIC ROPE WITH INHERENT UV RESISTANCE.
REQUIRED
1.5
ENCAPSULATED IN A PLASTIC HOLDER.
REQUIRED
2.3
THE LANYARD SHALL BE FREE OF HOOKS, SNAPS OR CLIPS.
REQUIRED
3.3
3.4
4.7
SMOKE SIGNAL SHALL BE PROVIDED WITH MOUNTING BRACKET & ALL FIXING ACCESSORIES AND ATTACHED TO THE LIFEBUOY WITH LANYARD.
REQUIRED
DO NOT IGNITE EXPLOSIVELY OR EMIT ANY FLAME DURING THE ENTIRE SMOKE EMISSION TIME OF THE SIGNAL.
REQUIRED
LIGHT SHALL BE PROVIDED WITH MOUNTING BRACKET & ALL FIXING ACCESSORIES AND ATTACHED TO THE LIFEBUOY WITH LANYARD.
REQUIRED
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4.2
SHALL BE TAMPER, IMPACT AND CORROSION RESISTANT.
REQUIRED
4.8
SHALL EMIT WHITE COLOUR LIGHT FOR AT LEAST TWO (2) HOURS.
REQUIRED
LIFEBUOY
SHALL BE SEALED TO PROTECT AND PROVIDE ITS BATTERY COMPARTMENT LONG TERM STORAGE PROPERTIES.
REQUIRED
4.9
SHALL BE CAPABLE TO EITHER BURN CONTINUOSLY WITH INTENSITY NOT LESS THAN 2.0 Cd OR FLASHING WITH RATE NOT LESS THAN 50 FLASHES/MIN
REQUIRED
SHALL OPERATE ON LITHIUM BATTERY.
REQUIRED
SHALL BE WATER-ACTIVATED AND INEXTINGUISHABLE BY WATER.
REQUIRED
HAZARDOUS AREA CLASSIFICATION REQUIREMENT: ZONE 1, GAS GROUP IIB, TEMPERATURE CLASS T3.
REQUIRED
4.10
SHALL BE ATTACHED TO THE BUOY BY A TWELVE THREAD LANYARD BETWEEN 3 TO 6 FT.
REQUIRED
4.11
BATTERIES FOR EACH LIGHT SHALL BE PROVIDED.
REQUIRED
4.3
4.4
4.5
4.6
G
SPECIAL REQUIREMENT
COMPLIANCE STANDARD
SOLAS
INTERNATIONAL LIFE SAVING APPLIANCES CODE
CERTIFICATION
SOLAS / EC/ MED
ENVIRONMENTAL REQUIREMENT
ALL MATERIALS SHALL BE SUITABLE FOR OFFSHORE SALINE CONDITION
PHYSICAL DATA
WEIGHT OF EQUIPMENT
VENDOR TO ADVISE
INNER DIAMETER
VENDOR TO ADVISE
3
4
OUTER DIAMETER
VENDOR TO ADVISE
WEIGHT OF EQUIPMENT
VENDOR TO ADVISE
EQUIPMENT IDENTIFICATIONS
MODEL NUMBER
VENDOR TO ADVISE
3
MANUFACTURER COUNTRY
VENDOR TO ADVISE
MANUFACTURER NAME
VENDOR TO ADVISE
LIFE BUOY MATERIAL
LIFE BUOY MATERIAL
VENDOR TO ADVISE
LIFE BUOY COATING
VENDOR TO ADVISE
3
4
LIFE BUOY INNER CORE MATERIAL
VENDOR TO ADVISE
LIFE BUOY COVER MATERIAL
VENDOR TO ADVISE
NOTES
WEIGHT OF EACH LIFE BUOY COMPLETE WITH ITS ACCESSORIES AS WELL AS WEIGHT OF THE MOUNTING BRACKET TO BE PROVIDED SEPARATELY.
RING LIFE BUOY HOUSING WITH ROTATIONALLY MOLDED POLYETHYLENE COVER SHALL BE PROVIDED TO EXTEND LIFE SPAN OF THE LIFE BUOY.
LIFE BUOY HOLDER SHALL BE PROVIDED AT EACH LOCATION. THE HOLDER SHALL BE PERMANENTLY ATTACHED TO THE INSIDE OF HANDRAILS ALONG THE PLATFORM OUTER PERIMETER.
THIS DATASHEET SHALL BE READ IN CONJUCTION WITH SPECIFICATION FOR SAFETY AND LIFE SAVING EQUIPMENT (DOC. NO. 200-20-SH-SPC-00006) [REF.6] AND SHALL BE THE GOVERNING GUIDELINE IN CASE OF DISCREPANCY WITH DATA SHEETS.
ENVIRONMENTAL CONDITIONS SHALL BE AS PER PROJECT DESIGN SPECIFICATION [REF.2].
ALL MATERIALS SHALL BE SUITABLE FOR OUTDOOR OFFSHORE CONDITIONS.
COMPLIANCE CERTIFICATES, 3RD PARTY VERIFICATION CERTIFICATES, TESTS AND TEST CERTIFICATES SHOULD BE PROVIDED BY THE VENDOR.
1
2
3
H
1
2
I
1
2
J
1
2
K
1
2
3
4
5
6
7
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