Content from the zip file C:\Users\danie\OneDrive - Elynox\justrite-project\example-documentation\Q-21699 - Saipem COMP2\Rev 1 Quote Sent\Q-21699_Technical Offer.zip:
File: Appendix 2 - DEVIATIONS LIST.xlsx
Appendix-2
| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | APPENDIX 2 - TECHNICAL DEVIATION LIST | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | SECTION 2: IMPACT OF CHANGE TO PROJECT | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | SECTION 3: RISK AND SHE SCREENING | Unnamed: 17 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| PROJECT : | NaN | NFPS Offshore Compression Complexes Project COMP2 | NaN | CONTRACTOR Response: | COMPANY Acceptance: | Status: | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| SAIPEM PURCHASE REQUEST : | NaN | NaN | NaN | CONTRACTOR to input one of the following reason and add an explanation, if necessary | COMPANY to input one of the following reason and add an explanation, if necessary | Open | Safety / Health | Environmental | Regulatory | Cost | Schedule | Engineering / Construction | Corrosion Protection | Maintainability / Operability / reliability | Other | Risk Description | Risk Ranking |
| MATERIAL REQUISITION : | NaN | COMP2-SPM-LP-REQ-00007_Safety and Life Saving Equipment | NaN | A – Accepted | A – Accepted | Closed | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| REVISION : | NaN | 1 | NaN | R – Rejected | R – Rejected | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| ITEM Description: | NaN | SAFETY SHOWER AND EYEWASH SYSTEM & PORTABLE EYEWASH UNIT | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| ITEM Tag: | NaN | HOLD 2 | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| VENDOR to fill in with any deviation to the Material Requisition and applicable documents and submit to CONTRACTOR in native along with VENDOR’s proposal. | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| Pos. | Document, Code and Standard Paragraph | Document Requirement | Deviation Description and \nTechnical Justification | CONTRACTOR Response | COMPANY Acceptance | STATUS | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| D01 | 570-20-SH-DTS-00015 | It is requested that “Thermostatic Mixing Valve shall be provided to ensure water in correct temperature”. | Thermostatic Mixing Valve (TMV) will not be provided. Reason: This is the wrong application for a TMV. A TMV would be used when mixing two separate supplies of hot water & cold water. In this application, there is only one common water tank (1500L capacity) which supplies water to the safety shower & eyewash unit, and the temperature of this tank is maintained by an immersion heater & a cooler. TMV is not applicable. | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| D02 | 570-20-SH-DTS-00015 | Request for “High level switch to be provided for to overflow when refilling the tank”. | This high level switch is not required. Reason: The water tank is provided with a mechanical automatic overflow facility, comprising of a drain pipe (routing any overflow water into shower drain sump). It is impossible for the water tank to overflow & therefore High Level switch is not offered. Please note, a Low Level Switch has been offered. | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| D03 | 560-20-SH-DTS-00014 | For the Portable Eyewash Station it is requested that there be 2 x 32 Oz eyewash bottles. | Hughes are not offering eyewash bottles - Reason: The offered is a green coloured high-density polyethylene 60 litre capacity unit (model STD-68G). This unit conforms to ANSI Z358.1 standard & is offered with a waste water collection cart. | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| D04 | 560-20-SH-DTS-00014 | Portable Eyewash Unit requested to have “lockable threaded cap and wide fill opening”. | The offered eyewash unit has a wide fill opening with cap - but the cap is not lockable. Reason: Manufacturer’s Standard. | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| END | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN | NaN |
File: Appendix 3 - CLARIFICATION LIST.xlsx
Appendix-3
| Unnamed: 0 | Unnamed: 1 | APPENDIX 3 - TECHNICAL CLARIFICATION LIST | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 |
|---|---|---|---|---|---|---|
| PROJECT : | NaN | NFPS Offshore Compression Complexes Project COMP2 | NaN | NaN | NaN | Status: |
| SAIPEM PURCHASE REQUEST : | NaN | NaN | NaN | NaN | NaN | Open |
| MATERIAL REQUISITION : | NaN | COMP2-SPM-LP-REQ-00007_Safety and Life Saving Equipment | NaN | NaN | NaN | Closed |
| REVISION : | NaN | 1 | NaN | NaN | NaN | NaN |
| ITEM Description: | NaN | SAFETY SHOWER AND EYEWASH SYSTEM & PORTABLE EYEWASH UNIT | NaN | NaN | NaN | NaN |
| ITEM Tag: | NaN | HOLD 2 | NaN | NaN | NaN | NaN |
| VENDOR to fill in with any clarification required to the Material Requisition and applicable documents and submit to CONTRACTOR in native along with VENDOR’s proposal. | NaN | NaN | NaN | NaN | NaN | NaN |
| Pos. | Document, Code and Standard Paragraph | Document Requirement | Clarification Description\n | CONTRACTOR Response | NaN | STATUS |
| C01 | PAINTING SPECIFICATION FOR CP6S AND CP7S COMPLEXES / 200-20-CE-SPC-00015 / 5 - SCOPE | As per project painting specification “non-pressurised SS316/SS316L components shall not be painted”. | Safety shower frame is 316SS & therefore will be supplied unpainted. | NaN | NaN | NaN |
| C02 | SPECIAL TERMS AND CONDITIONS & AMENDMENTS | WARRANTY PERIOD - To be aligned with Main Contract Warranty Period forecast to be ending on 31st October 2029 | Hughes Standard Warranty Terms Apply (12 Months Warranty from Date of Despatch). | NaN | NaN | NaN |
| C03 | PB- FORM_GR-GROUP-SC-PRO_MOD-101-E | Performance Bond | Bank Guarantees (Bonds) are not included in our offer. | NaN | NaN | NaN |
| C04 | 570-20-SH-DTS-00015 | Pressure Reducing Valve has not been offered. | Reason is the safety shower (& eyebath) unit comprises of an overhead water tank, which is non-pressurised & provides gravity-fed water to the shower rose & eyebath nozzles. The mains water inlet connection (to the water tank) can accept a water pressure of up-to 7 bar g. If the inlet water pressure is higher than 7 bar g please inform us. | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| NaN | NaN | NaN | NaN | NaN | NaN | NaN |
| END | NaN | NaN | NaN | NaN | NaN | NaN |
File: Datasheets and CoCs.zip
Content from the zip file Datasheets and CoCs.zip:
File: CoC EXP-MH-14KS-1500.pdf
EU Declaration of Conformity
Document Ref: CoC_Tank/0423
Hughes Safety Showers Ltd hereby declares that the products listed are manufactured in conformity with the requirements and provisions of the European Union CE Mark Directive 93/68/EEC.
Tank fed emergency safety showers: (S) denotes stainless-steel model variant
EXP-J-14K(S)/1500 EXP-MH-14K(S)/1500 EXP-MH-14K(S)/1500-P
EXP-J-14K(S)/1200 EXP-MH-14K(S)/1200
Conformity with this directive is met through compliance with the following standards:
BS EN ISO 7010:2020+A1:2020 Graphical symbols. Safety colours and safety signs. Registered safety signs.
BS EN 15154-5:2019
Water overhead body showers for sites other than laboratories (in possible combination with eye wash units)
ANSI/ISEA Z358.1-2014
American National Standard for Emergency Eyewash and Shower Equipment
Manufacturer’s Name: Manufacturer’s Address:
Declaration of Conformity Issued:
Hughes Safety Showers Ltd Whitefield Road, Bredbury, Stockport SK6 2SS. United Kingdom April 2023
Signature:
Dariusz Wirth Quality Technician Hughes Safety Showers
File: CoC STD-68G.pdf
EU Declaration of Conformity
Document Ref: CoC_EWSC/0423
Hughes Safety Showers Ltd hereby declares that the products listed are manufactured in conformity with the requirements and provisions of the European Union CE Mark Directive 93/68/EEC.
Self-contained emergency eye washes:
OptiWash® OptiWash® with insulated jacket OptiWash® with heated jacket STD-68G
Conformity with this directive is met through compliance with the following standards:
BS EN ISO 7010:2020+A1:2020 Graphical symbols. Safety colours and safety signs. Registered safety signs.
BS EN 15154-4:2009
Non-plumbed-in eye wash
ANSI/ISEA Z358.1-2014
American National Standard for Emergency Eyewash and Shower Equipment
Manufacturer’s Name: Manufacturer’s Address:
Declaration of Conformity Issued:
Hughes Safety Showers Ltd Whitefield Road, Bredbury, Stockport SK6 2SS. United Kingdom April 2023
Signature:
Dariusz Wirth Quality Technician Hughes Safety Showers
File: Datasheet with GA - EXP-MH-14KS-1500.pdf
1500L Tank fed safety shower - immersion heated
EXP-MH-14KS/1500
Meet EN and ANSI standards whilst protecting your workforce at
risk of contamination from hazardous substances. Ideal for cold
climates, this 1500 litre gravity fed tank shower is fully operational in
temperatures down to -35C. Featuring a self-contained tank there is
no need for a mains water supply making this the best solution for
remote locations.
The integral immersion heater and thick polyurethane insulation
maintain the temperature of the water within the overhead tank
between 15-38C. At this tepid temperature the casualty is able
to remain under the shower for the recommended 15 minutes to
decontaminate thoroughly.
Specifications
MATERIALS OF CONSTRUCTION
FRAME AND LEGS
WATER TANK
Shown with optional GRP panels and eye wash
Stainless steel
1500 L (396 US gal) capacity medium density polyethylene MDPE
TANK SURROUND AND LID
GRP
INSULATION
PIPING AND VALVE
SHOWER CONTROL VALVE
EYE WASH CONTROL VALVE
EYE WASH STRAINER
BALLCOCK VALVE
OVERFLOW
SHOWER ROSE
PANIC BAR
FOOT CONTROL OPTIONS
FASTENERS AND FIXINGS
SERVICES
ELECTRICAL EQUIPMENT
ELECTRICAL SUPPLY
IMMERSION HEATER RATING
WATER INLET
OPERATING PRESSURE
MINIMUM FLOW RATES
40mm (11/2”) foil backed polyurethane
uPVC and stainless steel
uPVC 11/2“ ball valve
1/2” stainless steel full flow ball valve
1/2” stainless steel
2 x 1/2” brass
1” male uPVC
GRP, stainless steel
Red powder coated stainless steel
GRP panel (for shower) and powder coated stainless steel treadle (for eye wash)
Stainless steel
ATEX Zone 1 & 2. Gas groups IIA & IIB. Temp Class T3 (IIC available)
Non-flameproof models also available
240V, single phase, 50/60Hz (110V optional)
3kW - 230V
3/4” female BSP
0.5 to 7 BAR G / 7 to 101 PSI
Shower: 76 L per minute / 20 US gal per minute
Eye/face wash: 12 L per minute / 3 US gal per minute
AMBIENT OPERATING TEMPERATURE
MINIMUM
MAXIMUM
-35C / -31F
35C / 95F
Specifications continued overleaf
www.hughes-safety.comProduct Datasheet 1500L Tank fed safety shower - immersion heated
EXP-MH-14KS/1500
Specifications cont.
OPERATION
SHOWER
EYE WASH
DIMENSIONS & WEIGHT
DIMENSIONS (WxDxH)
WEIGHT
1
DIMENSIONS IN MILLIMETRES PROJECTION
PICTOGRAM SHOWER /EYE WASH SIGNS & LIGHT BOX
INDICATOR LIGHT (OPTIONAL)
SIDE & REAR GRP PANELLING (OPTIONAL)
Push activated panic bar or optional GRP foot panel
Lift lid
1420mm (55.9in) x 1495mm (58.9in) x 3746mm (147.5in)
340kg (750lb)
2
3
4
5
6
7
8
LIFTING LUGS (REMOVABLE)
INSPECTION HATCH
PICTOGRAM SHOWER / EYEWASH SIGN
VISUAL LEVEL INDICATOR (OPTIONAL)
ISOMETRIC VIEW
GRP INSULATED TANK LID
DETAIL A SCALE 1 : 15
MEDIUM DENSITY POLYTHENE TANK
FOIL BACKED POLYURETHANE INSULATION
GRP TANK SURROUND
GRP TANK SURROUND
SHOWER TEST HANDLE
6 4 7 3
I
T H G E H E S O R R E W O H S 6 5 1 2
I
T H G E H T E L N
I
R E T A W 6 4 1 2
3/4 INCH BSP FEMALE WATER INLET
EYE/FACEWASH FOUNTAIN WITH LOW PRESSURE DIFFUSERS (OPTIONAL)
0 7 9
1-1/4 INCH EYE/FACEWASH FOUNTAIN DRAIN PIPE
GRP/STAINLESS STEEL SHOWER ROSE
SHOWER CONTROL PANIC BAR
PLAN VIEWS WITH TANK LID OMITTED
STAINLESS STEEL CHAIN
FOOT PANEL CONTROL (OPTIONAL)
1495
1250 CRS
0 2 4 1
S R C 6 6 3 1
BALLCOCK FLOAT VALVES
WATER INLET CONNECTION
OVERFLOW CONNECTION
SHOWER VALVE CONNECTION
INTERNAL/EXTERNAL EYE/WASH VALVE CONNECTION
NOTES:
IMMERSION HEATER (3000 WATTS AT 240 VOLTS, 1700 WATTS AT 110 VOLTS)
VISUAL LEVEL INDICATOR FLOAT
REV
DRAWN
REASON
1500 LITRE CAPACITY TANK IN MEDIUM DENSITY POLYTHENE. ALL TUBING IN UPVC. SUPPORT FRAME AND LEGS MANUFACTURED FROM GALVANISED MILD STEEL HOLLOW SECTION(K) OR STAINLESS STEEL HOLLOW SECTION (KS). TANK LID, TANK JACKET AND SIDE PANELLING IN WHITE GRP - COLOUR GREEN OR YELLOW AVAILABLE AS AN OPTION. ELECTRIC SUPPLY TO BE SINGLE PHASE, 50 OR 60HZ, 240 OR 110 VOLTS. AVAILABLE AS FLAMEPROOF OR NON-FLAMEPROOF - PLEASE SPECIFY PREFERENCE WHEN PLACING ORDER.
ECN #
CHECKED
APPROVED
DATE
A
GSP
1st Release
1st Rel
SW
SW
06/09/2016
4 HOLES
18 FOR
FIXING BOLTS
NAME
GSP
SW SW
DATE
19/08/2016
19/08/2016 19/08/2016
DRAWN:
CHECKED:
APPROVED:
MATERIAL:
GALVANISED MILD STEEL ALSO AVAILABLE IN STAINLESS STEEL (EXP-MH-14KS/1500)
Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SS T: +44(0)161-430-6618 F: +44(0)161-430-7928 E: info@hughes-safety-showers.co.uk
DEBUR AND BREAK SHARP EDGES
DIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE
TITLE:
TOLERANCES: LINEAR: ANGULAR:
MODEL NO: EXP-MH-14K/1500 OUTDOOR 1500 LITRE EMERGENCY TANK SHOWER
SCALE: 1:35
FINISH:
DWG NO.
1
2
3
DO NOT SCALE OFF DRAWING
CLEAN
SHEET 1 OF 1
EXP-MH-14K-1500-GA
A
B
C
D
E
REVISION
A
A3
A
B
C
D
E
F
Hughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.comGeneral Arrangement Drawingwww.hughes-safety.com
File: Datasheet with GA - STD-68G.pdf
Portable self-contained gravity fed eye wash - 60 L / 16 US gal
STD-68G
Where a fixed eye/face wash installation is not possible, this
portable gravity fed unit can be table mounted or wall mounted.
The 60 L / 16 US gal capacity eye wash station delivers
3 L / 0.8 US gal per minute of potable water for 15 minutes,
conforming to EN15154 and ANSI Z358.1-2014 standards.
Suitable for indoor use, and with the addition of the optional
heated cabinet can also be installed outdoors.
Specifications
MATERIALS OF CONSTRUCTION
BODY & DELIVERY MANIFOLD
High density polyethylene
SPRAY HEADS
TUBING TO MANIFOLD
STANDARD FINISH
SERVICES
CAPACITY
FLOW RATES
TUBING SIZE
OPERATION
EYE/FACE WASH
DIMENSIONS & WEIGHT
DIMENSIONS (WxDxH)
WEIGHT
Engineering grade thermoplastic
High density polyethylene
Green and yellow
60 L / 16 US gal
3 L per minute / 0.8 US gal per minute
9.5mm / 0.37in
Pull down manifold
513mm (20.2in) x 540mm (21.3in) x 457mm (18in)
Empty: 8.2kg / 18lb. Full: 68kg / 151lb
www.hughes-safety.comProduct Datasheet Portable self-contained gravity fed eye wash - 60 L / 16 US gal
STD-68G
1
2
3
4
PROJECTION 1
2
3
4
5
5
6
6
7
7
8
8
PROJECTION
A
TANK FILL POINT (& DRAIN POINT)
TANK FILL POINT (& DRAIN POINT)
572
572
TANK CAP MCDCAP
TANK CAP MCDCAP
“J” WALL BRACKET DA006
“J” WALL BRACKET DA006
VELCRO Du0166
VELCRO Du0166
B
MANIFOLD HOSE CONNECTOR (WITH “2” RING) DU0163
MANIFOLD HOSE CONNECTOR (WITH “2” RING) DU0163
MANIFOLD HOSE CLAMP (2 REQUIRED) DU0163
MANIFOLD HOSE CLAMP (2 REQUIRED) DU0163
C
MANIFOLD HOSE Du162
MANIFOLD HOSE Du162
COMPLETE MANIFOLD ASSEMBLY DM100
COMPLETE MANIFOLD ASSEMBLY DM100
VELCRO DM002
VELCRO DM002
SPRAY HEAD ASSEMBLY (INCLUDES 2) 01192
SPRAY HEAD ASSEMBLY (INCLUDES 2) 01192
WATER DRAIN POINT
WATER DRAIN POINT
“J” WALL MOUNTING BRACKET DETAILS
D
E
0 1 5
0 1 5
500
DRAWN:
CHECKED:
APPROVED:
MATERIAL:
NAME
AP
SW
LS
Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SS T: +44(0)161-430-6618 F: +44(0)161-430-7928 E: info@hughes-safety-showers.co.uk F
1
Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SS T: +44(0)161-430-6618 F: +44(0)161-430-7928 E: info@hughes-safety-showers.co.uk
2
“J” WALL MOUNTING BRACKET DETAILS
2 X 7 HOLES FOR FIXING BOLTS
50
3
50
5 1
NOTES:
2 X 7 HOLES FOR FIXING BOLTS
3
0 7
0 7
52
52
REV
DRAWN
REASON
500
DATE
18/11/2016
11/01/2017
DEBUR AND BREAK SHARP EDGES
DIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE
A
AP
1st Release
TITLE: STD-68G-GA
DATE
DEBUR AND BREAK SHARP EDGES
14/02/2020
NAME
TOLERANCES LINEAR: ANGULAR:
DRAWN:
CHECKED:
APPROVED:
MATERIAL:
3
AP
SW
LS
10mm > 1000mm / 5mm < 1000mm 18/11/2016 0.5 11/01/2017 SCALE:1:8 @ A3 14/02/2020
TOLERANCES LINEAR: ANGULAR:
10mm > 1000mm / 5mm < 1000mm 0.5 DO NOT SCALE OFF DRAWING
XXX
DIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE
FINISH:
SCALE:1:8 @ A3
THE EYEWASH STATION CAN BE EITHER WALL MOUNTED (USING THE METAL “J” BRACKET PROVIDED OR USED AS A TABLE TOP FREE STANDING UNIT.
NOTES:
THE WIDE-FILL OPENING ENABLES QUICK INSPECTION, CLEANING AND FILLING. IT IS ACTIVATED BY PULLING DOWN THE HIGHLY VISIBLE EYE WASH RECEPTACLE, DELIVERING WATER THROUGH TWO DIFFUSED FLOW NOZZLES.
5 1
THE EYEWASH STATION CAN BE EITHER WALL MOUNTED (USING THE METAL “J” BRACKET PROVIDED OR USED AS A TABLE TOP FREE STANDING UNIT.
THE WIDE-FILL OPENING ENABLES QUICK INSPECTION, CLEANING AND FILLING. IT IS ACTIVATED BY PULLING DOWN THE HIGHLY VISIBLE EYE WASH RECEPTACLE, DELIVERING WATER THROUGH TWO DIFFUSED FLOW NOZZLES.
VOLUME: 60 LITRES (16 US GALLONS) FLOW RATE: 1.5 LITRES PER MINUTE (0.4GPM) COLOUR: GREEN WEIGHT: 8.2KG (DRY)
SUPPLIED WITH EYEWASH STATION ADDITIVE CONCENTRATE - 8oz
VOLUME: 60 LITRES (16 US GALLONS) FLOW RATE: 1.5 LITRES PER MINUTE (0.4GPM) COLOUR: GREEN WEIGHT: 8.2KG (DRY)
SUPPLIED WITH EYEWASH STATION ADDITIVE CONCENTRATE - 8oz
APPROVED
CHECKED
ECN #
REV
DRAWN
REASON
1st Rel
SW
LS
14/02/2020
ECN #
CHECKED
APPROVED
DATE
A
AP
1st Release
TITLE: STD-68G-GA
DWG NO.
SHEET 1 OF 1
STD-68G-GA
FINISH:
DWG NO.
XXX
SHEET 1 OF 1
STD-68G-GA
1st Rel
SW
LS
14/02/2020
REVISION
A
A3
1
2
3
DO NOT SCALE OFF DRAWING
A
B
C
D
E
A
B
C
D
E
DATE
REVISION
A
A3
A
B
C
D
E
F
Hughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.comGeneral Arrangement Drawingwww.hughes-safety.com
File: Waste Cart for STD-68G.pdf
Eye wash drain cart
Strong plastic construction and a 16-gallon capacity make the
emergency eye wash drain cart ideal for collection and disposal
of wastewater from the STD-68G gravity-fed eye wash station.
Its ergonomic design and molded wheels on a steel axle make it
easy to transport outdoors, to a mop sink, or to other locations
when ready to empty.
• Strong plastic construction with 16-gallon capacity • Drain hose opening at top to collect water with screw-on cap to cover drain hose opening when transporting filled cart
• Ergonomic design for easy pushing or pulling to disposal
area
• Drain cap at base of cart for wastewater disposal and can
accommodate a standard water hose
Specifications
MATERIALS OF CONSTRUCTION
MAIN TANK
DIMENSIONS & WEIGHT
Plastic
DIMENSIONS - STANDARD ORIENTATION (WxDxH)
360mm (14in) x 360mm (14in) x 810mm (32in)
WEIGHT
3.6kg (8lbs)
Waste cart shown in use with the STD-68G. Metal frame used for dispay purposes only
Product DatasheetHughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.comwww.hughes-safety.com
File: Water Treatment Additive.pdf
Water Treatment Additive
Ideal for use with Hughes self-contained eye wash units such as the STD-68G or OptiWash® to prevent bacteria growth and prolong the water quality. One 236ml bottle preserves 15-76 litres
of water.
The eye wash unit should be cleaned and refilled every 120 days
when using the water preservative.
Note:
• Do not change dilution or use with other chemicals • Do not reuse after application • Do not use if seal is mising or broken • Batch number printed on bottle • Once opened, use entire contents and discard (expiration
date only applies to a sealed bottle)
Seek medical advice if you have any of the following during or after use:
• Changes in vision • Eye pain • Condition worsens or persists • Continued redness of irritation of the eye •
If swallowed
Specifications
MATERIALS
INGREDIENTS
SERVICES
USEAGE
WARNING
Chlorhexidine 1% w/v Purified Water Propylene Glycol
For use with self-contained emergency eye wash units
For external use only. In case of contact with eye in undiluted form, flush with clean water
STORAGE TEMPERATURE
Between 20C / 68F and 25C / 77F
Product DatasheetHughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.comwww.hughes-safety.com
File: Global Record - Reference List.pdf
HUGHES SAFETY SHOWERS KEY PROJECT REFERENCE LIST
COUNTRY Saudi Arabia Saudi Arabia Oman Qatar Oman Oman Oman Bahrain Abu Dhabi Abu Dhabi Indonesia
JOB NUMBER END USER 108091 Saudi Aramco 107193 Saudi Aramco 104716 Salalah Methanol Company 105906 Qatar Petroleum 106099 PDO PDO 105314 OQ EXPLORATION AND PRODCUTION LLC103642 BAPCO 104159 105014 ADNOC FS 67205 ZADCO FS 66726 Pertamina EP 103203 PDO FS 66931 PDO FS 66920 Kuwait Oil Company FS 67270 ADNOC FS 66395 Sharjah Electricity and Water Authority (SEWA) BAPCO FS 66527 Bahrain Petroleum Company (Bapco)FS 64496 FS 62555 ZADCO FS 58914 Takreer FS 62700 Salalah Methanol FS 61299 PDO FS 60972 PDO FS 60056 PDO FS 62611 MODEC FS 62074 Kuwait Oil Company FS 63474 Hamad Airport FS 62208 BP FS 63186 Al Dhafra FS 58913 PDO FS 57672 Kuwait Oil Company FS 58715 ENI FS 58001 ADGAS FS 56277 ZADCO FS 56065 Zadco FS 55395 Petronas Carigali FS 56380 PDO FS 55618 PDO FS 55504 PDO FS 56994 ORPIC Oman Oil Refineries & Petroleum Industries Company FS 55500 NIOC FS 55282 Kuwait Oil Company FS 56163 KNPC FS 57117 ADOC FS 56835 ADCO FS 56536 ADCO FS 55940 ADCO FS 55939 ADCO FS 53684 Zadco FS 53500 Saudi Aramco FS 53499 Saudi Aramco FS 53498 Saudi Aramco PDO FS 54826 Kuwait National Petroleum ENI Indonesia & GDF Suez Group ENI ADMA OPCO Abu Dhabi Oil Refining Company (Takreer) Worley Parsons Sonatrach Shell Saudi Electricity Company Saudi Electricity Company Sadara Chemical
PROJECT APCI Jubail Project APCI Jubail Project Salalah Ammonia Project JOH Project Yibal Khuff Yibal Khuff BISAT SHUAIBA PROJECT (B-STATION) BAPCO Modernisation Project Bab Project Zirku Island Jambaran-Tiung Biru Project QARN ALAM POWER PLANT CO-GENERATION PROJECT Oman Oman Marmul PH2 Kuwait New Gathering Centre GC 32 Abu Dhabi Das Island Abu Dhabi SEWA IPP Combined Cycle Power Plant Bahrain BAPCO Modernisation Project Bahrain FIRM UP NO.3 API OIL SEPARATOR PROJECT Abu Dhabi Upper Zakum 750 Island Project Abu Dhabi Ruwais Refinery Oman Salalah Refinery Oman Amal Phase 1C Oman Yibal Khuff Oman Musallim Project Brazil MODEC Project Kuwait New Gathering Centre GC 32 Qatar Hamad Project Oman Khazzan Project Abu Dhabi Haliba Field Oman Yibal Khuff Kuwait New Gathering Centre GC 32 Congo NeNe Field - BosCongo Abu Dhabi Das Island Abu Dhabi Umm al Lulu Refinery Abu Dhabi Upper Zakum 750 Island Project Iraq Garraf Project Oman Mabrouk Deep Phase 3 Oman Fahud Project Oman Rabab Harweel Project Oman Sohar Refinery Iran South Pars 13 Kuwait New Gathering Centre GC 29 Kuwait Mina Al Ahmadi Refinery UAE Hail Gas Complex UAE Mender Project UAE North East Bab Project UAE Al Dhabbiya Project UAE Al Dhabbiya Project UAE Upper Zakum 750 Island Project UAE Third Party Cogeneration Projects (ABQ, HGP, RTR) UAE Third Party Cogeneration Projects (ABQ, HGP, RTR) UAE Third Party Cogeneration Projects (ABQ, HGP, RTR) Oman Rabab Harweel Project Kuwait H2S Removal project FS 53430 Indonesia Jangkrik Complex Development, Muara Bakau Block FS 55157 Iraq Zubair North Gassing Station Project FS 53892 UAE SARB Project FS 54017 UAE Norm Handling, Treatment & Disposal Project FS 51930 New Zealand Worley Parsons NZ FS 52422 Algeria Alrar Extension Project FS 52173 Iraq Manjoon Project FS 51459 Saudi Arabia Shuqaiq Steam Power Plant Project FS 51083 Saudi Arabia Jeddah South Plant FS 51701 Saudi Arabia Sadara Chemical - Phase II Project Malaysia / ThailandPCJDA Ltd; Hess Oil Company of Thailand Ltd Carigali HESS / HHI Booster, Compression Project FS 51827 FS 51657 Saudi Arabia Aluminium Smelter Expansions Ma’aden FS 51859 UAE Bab Habshan 1 Development (Phase I) ADCO FS 51204 UAE Bab Habshan 1 Development (Phase I) ADCO FS 49789 Saudi Arabia Jeddah South Plant Saudi Electricity Company FS 50146 Saudi Arabia SAFCO V - Urea Stand Alone Project Saudi Arabian Fertilizer Company (SAFCO) FS 46391 Bahrain Steal Mill Project SULB - United Steel Company FS 46490 Qatar Dukhan Khuff Gas Field Qatar Petroleum FS 46558 Kuwait Effluent Water Injection Project Kuwait Oil Company FS 48525 Abu Dhabi Al Taweelah Power and Desalination Complex Emirates Aluminium FS 44770 In Salah Gas, Southern Fields Development Project Algeria Sonatrach, BP, Statoil FS 45991 EPIC of Gas Sweetening Facilities, GSF Project, MesaieedQatar Qatar Petroleum FS 45947 South Pars Phase 17 National Iranian Oil Company FS 46022 BAPCO Wastewater Treatment Plant Project BAPCO FS 42495 OFON Project Total (EPNL) Company FS 43224 South Pars Phase 11 Development Project, Iran National Iranian Oil Company FS 42820 Clean Fuels Project ESSO FS 43478 Bab Gas Compression Project ADCO FS 41502 Qatar Petroleum and Hydro Aluminium AS, Qatalum ProjectQatar Qatar Petroleum FS 40807 Qatar Petroleum and Hydro Aluminium AS, Qatalum ProjectQatar Qatar Petroleum FS 40656 Qatar Petroleum and Hydro Aluminium AS, Qatalum ProjectQatar Qatar Petroleum FS 40633 Ras Az Zawr Project Ma’aden Phosphate Company FS 41156 Lube Base Oil Plant LBOP Bapco Kuwait Gulf Oil Company Joint Operations KGOC /SAC - Steam Flood Facilities FS 39450 Saudi European Petrochemical CompanyFS 37064 Ibn Zahr PP-III Utilities and Offsites Project Saudi European Petrochemical CompanyFS 37035 Ibn Zahr PP-III Utilities and Offsites Project Saudi European Petrochemical CompanyFS 36765 Ibn Zahr PP-III Utilities and Offsites Project FS 37487 Saudi Aramco Shaybah Central Processing Facilities FS 35046 Minera Yanacocha SRL Minera Yanacocha SRL Project Esso (Thailand) Public Sriracha Umbrella Project FS 35225 Bahrain Petroleum Company (Bapco)FS 35672 Bahrain Petroleum Refinery Minera Yanacocha Yanacocha Gold Mine FS 32056 Bahrain Petroleum Company (Bapco)FS 33509 Bahrain Petroleum Refinery
Saudi Arabia Bahrain Kuwait Saudi Arabia Saudi Arabia Saudi Arabia Saudi Arabia Peru Thailand Bahrain Peru Bahrain
Iran Bahrain Nigeria Iran Thailand UAE
YEAR 2022 2021 2021 2021 2021 2021 2021 2021 2021 2020 2020 2020 2020 2020 2020 2019 2019 2019 2018 2018 2018 2018 2018 2018 2018 2018 2018 2018 2018 2017 2017 2017 2017 2016 2016 2016 2016 2016 2016 2016 2016 2016 2016 2016 2016 2016 2016 2016 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015 2014 2014 2014 2014 2014 2014 2014 2014 2014 2014 2013 2013 2012 2012 2012 2012 2011 2011 2011 2011 2010 2010 2010 2010 2009 2009 2009 2009 2009 2008 2007 2007 2007 2007 2006 2006 2006 2005 2005
MODEL SUPPLIED EXP-J-14KS/1500 with non-flp chiller EXP-J-14KS/1500 with non-flp chiller EXP-J-14KS/1200 EXP-J-14KS/1200 and Zone 1 Chiller EXP-J-14KS/1500 EXP-J-14KS/1500 EXP-J-14KS/1500 WITH ZPC EXP-J-14K/1500 with chillers EXP-J-14KS/1500 with Chiller EXP-J-14KS/1500 EXP-J-14KS/1500 EXP-J-14KS/1500 EXP-J-14KS/1500 EXP-J-14K/1200 with chiller EXP-J-14KS/350 EXP-J-14KS/1500 EXP-J-14K/1500 with chillers EXP-J-14KS/350 EXP-J-14K/1200 EXP-J-14KS/1500 EXP-J-14KS/1200 EXP-J-14K/1200 EXP-J-14KS/1500 EXP-J-14KS/1200 with chiller EXP-J-14KS/1500 EXP-J-14K/1200 EXP-J-14K/1200 EXP-J-14KS/1500 EXP-J-14KS/1500 EXP-J-14KS/1500 EXP-J-14K/1200 EXP-J-14KS/1200 EXP-J-14KS/350 EXP-J-14KS/1200 EXP-J-14K/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1600 EXP-J-14K/1200 EXP-J-14KS/1200 EXP-J-14K/1200 EXP-J-14KS/1600 with chiller EXP-J-14KS/1500 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14K/1200 EXP-J-14KS/1200; EXP-J-25KS/350; CHILLER EXP-J-14KS/1200; EXP-J-25KS/350; CHILLER EXP-J-14KS/1200; EXP-J-25KS/350; CHILLER EXP-J-14KS/1600 EXP-J-14KS/1200 EXP-J-14KS/350; STD-18KS/25KS EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/1200; PORTASTREAM II EXP-18GS/75G; STD-75GS/P; STD-SD-32K; EXP-J-14KS/1200 EXP-18GS/75G; EXP-SD-18GS/75G; STD-75GS/P; STD-75G; EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14KS/350 EXP-J-14KS/2000 with chillers EXP-J-14KS/1200 w/ chiller; PORTASTREAM II EXP-J-14KS/1200 w/ chiller EXP-18GS/75G; EXP-SD-18GS/75G; STD-75GS/P; STD-SD-32K; STD-75G; EXP-J-14KS/1200 EXP-J-14KS/1200 EXP-J-14K/1200 EXP-J-14KS/1200 w/ chiller EXP-J-14K/1200; EXP-SD-85GS/P 7xEXP-J-14KS/1200 with non-flameproof chiller EXP-J-14K/1200 EXP-SD-18GS/85G; EXP-J-14KS/1200 9xEXP-J-14KS/1200; 3xPORTASTREAM II EXP-J-14K/1200 EXP-J-14K/1200 10xEXP-J-14KS/1200 EXP-J-14KS/750 EXP-J-14KS/1200 w/ chiller EXP-J-14KS/1200 w/ chiller EXP-J-14KS/1200 w/ chiller EXP-J-14KS/1200 w/ chiller EXP-J-14KS/1200; STD-45G/T; LAB-33GS/34G EXP-J-14K/350 EXP-J-14K/1200 with alarms EXP-J-14KS/1200; STD-45G/M EXP-J-14KS/1200; EXP-18GS/45G EXP-J-14KS/1200 EXP-J-14K/1200; STD-25KS/P EXP-J-14K/1200 EXP-J-14K/350 EXP-J-14K/350 EXP-J-14K/1200 EXP-J-14K/350
File: HSS Overview Brochure_2023.pdf
Emergency Safety Showers and Eye/Face Washes for All Environments
Over 55 years of manufacturing excellence
JD Hughes fabrications, founded in 1950, were erecting pipework in the petrochemical industry when an unfortunate accident became the impetus for developing safety showers and eye washes - long before current HSE/COSHH requirements.
The products were soon in demand, and in 1968 the company began to specifically manufacture emergency shower and eye/face wash equipment. Now an international market leader and part of the Justrite Safety Group, Hughes has sites and customers across the world.
HELPING YOU COMPLY WITH CRUCIAL SAFETY STANDARDS
EN 15154 ANSI Z358.1-2014 DVGW certified
A GLOBAL MARKET LEADER IN THE DESIGN AND MANUFACTURE OF:
Emergency Safety Showers
Eye/Face Washes
Decontamination Equipment
ISO 9001:2015 Quality Management System Certification
PROVIDING INDUSTRY WORLDWIDE WITH A SAFER WORKING ENVIRONMENT, GREATER PROTECTION AGAINST SERIOUS INJURY AND COMPLIANCE TO WORLDWIDE STANDARDS
GLOBAL DISTRIBUTION
Manufacturing and offices in the UK, Canada and Germany, supported by a network of distributors.
Established 1968
ADDITIONAL SERVICES & SUPPORT
Customised solutions project
management team
Engineering and CAD team Installation and commissioning Dedicated service team Hire fleet Site assessment Spare parts
SOLUTIONS FOR ALL INDUSTRIES
Water utilities Oil and gas Manufacturing Pharmaceutical Agriculture Military Offshore Mining
…and many more
Contents
How can Hughes help me?
Understanding European and International Standards
Tank Fed Safety Showers
Optional Fittings for Tank Fed Safety Showers
Indoor Unheated Mains Fed Safety Showers
Outdoor Safety Showers for Cold Climates
Outdoor Safety Showers for Hot Climates
Mobile and Portable Safety Showers
Eye/Face Washes - Plumbed-In
Eye Washes - Self-Contained
Engineered Solutions - custom made products to meet your needs
Essential Service Contracts
Spare Parts and Hire Units
Justrite Safety Group
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6-7
8-9
10-11
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14-15
16-17
18-19
20-21
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26-27
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30-31
Established 1968
Whatever industry you’re in, there’s nothing more important than keeping your workforce safe – that’s where we come in.
Our emergency safety showers, eye/face wash units and decontamination equipment provide you with a safer working environment, greater protection against serious injury and peace of mind that you’re compliant with crucial safety standards.
These high-quality products are used in a wide range of industries including oil and gas, offshore, manufacturing and agriculture. They are the first line of defence in the event of an accidental splash or spillage on site. Using them, you can quickly wash off potentially hazardous substances. Without them, you could risk serious injury, permanent disability or even death.
How can Hughes help me?
We provide a complete package that takes care of everything, so you don’t have to. This includes manufacturing, installing and servicing safety showers and eye/face washes for a wide range of environments – from the heat of the desert to arctic conditions.
In order to fully assess your needs, Hughes’ experts are available to carry out a site survey and recommend the right safety showers for your site. If necessary, we can engineer customised solutions to meet any unique requirements.
You can also take up an Essential or EssentialPlus service contract with us to help prolong the lifespan of your equipment and ensure its safe operation. This guarantees regular checks from highly-skilled engineers who can identify potential problems to prevent serious failures. See pages 26-27 for more information.
Hughes’ hire service also allows you to keep your workforce protected during short contracts and annual maintenance shut downs, or when buying equipment isn’t an option.
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM Why work with Hughes?
With a first-class reputation gained from more than 55 years of trading, Hughes is renowned for innovative engineering design, premium-quality products and stringent compliance with European and International standards.
Our company was born of innovation in site safety and has been at the forefront of this field ever since. That’s five decades of trusted knowledge and expertise you won’t find elsewhere. It’s what enables us to fully understand your unique requirements and create customised solutions that meet your needs perfectly.
Quality is our watchword – with all our processes audited to ISO standards, and manufacturers of sustainable, high-quality components in evidence throughout our entire supply chain.
This means that when you buy a product from us, it will be reliable, robust, 100% fit-for-purpose, safety compliant and long lasting.
With sites in the UK, Canada and Germany, and a global network of authorised distributors – you can rest assured you’re in safe hands.
Five decades of trusted knowledge and expertise.
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM Understanding European and International Standards
There are a number of important considerations when selecting the correct safety showers and eye/face washes for your site, the first of which is to understand what is recommended and required by local, European and International standards.
The European standard EN15154 parts 2 and 5, and the internationally recognised ANSI Z358.1-2014 standard recommend performance requirements for industrial eye/face wash units and emergency safety showers. They are focused on the performance, use, installation, testing, maintenance and training of this essential safety equipment. While not legally binding, it is considered best practice to adhere to them in order to remain compliant.
It is advisable to consult the standards in their entirety before making a purchase, here we aim to provide a general overview of the main requirements for the satisfactory operation of emergency safety showers and eye/face wash units.
For a more in-depth summary of the standards, visit: www.hughes-safety.com/standards
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM Water Temperature
Location
Water delivered by safety showers should be
tepid, between 16C-38C (60F-100F).
At temperatures above 38C (100F) there is the added danger of scalding and increased absorption of harmful chemicals into the skin.
Prolonged exposure to water below 16C (60F) increases the risk of thermal shock or hypothermia and prevents the casualty using the shower to decontaminate effectively for the full 15 minutes.
Adequate Water Flow
Emergency safety showers should deliver a minimum of 76 litres per minute of potable water for up to 15 minutes in the required spray pattern.
Eye/face wash units should deliver 12 litres per minute for up to 15 minutes to ensure a thorough decontamination.
Operation
Equipment must be both accessible and easy to operate, even if the victim has impaired vision.
The valve must be designed so the flushing flow remains on without the use of the operator’s hands, and goes from ‘off’ to ‘on’ in one second or less.
Hughes products are DVGW certified. Contact us to learn more.
Hughes products are manufactured to suit both hazardous and non-hazardous locations.
Emergency equipment should be installed within 10 seconds reach and on the same level as a potential hazard.
They must be situated in a prominent position, clearly visible, well-lit and free from any obstructions.
Maintenance
Emergency equipment must be visually inspected and activated weekly along with an annual service to ensure conformance to EN and ANSI standards.
A good maintenance program is essential to guarantee reliable and effective emergency equipment.
Further considerations:
Consult the Safety Datasheet to identify the chemical, and subsequent hazard.
Consult your site risk assessment to determine the specific requirements for emergency safety showers and eye washes, and whether there is an existing site standard and/or specification in place for this equipment.
Consider the location of the safety equipment;
What is the ambient temperature? Do you have sufficient drainage? Do you have a potable and reliable water supply with enough pressure? Is the shower being used in an explosive area? What are the electrical requirements for the hazardous area?
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM
Tank Fed Safety Showers
Available with a 350 litre or 1500 litre overhead tank
Meets EN and ANSI standards, providing tepid water for over 15 minutes* at a guaranteed flow of
76 litres per minute from the shower, and 12 litres per minute from the eye/face wash
Quick and simple to activate using the highly visible panic bar - add an optional foot panel for
hands-free operation
Corrosion resistant, stainless-steel frames are designed to be earthquake proof, conforming to the
California Building Code
Immersion heated models are designed to be operational in temperatures down to -35C
With the additon of a chiller unit, the jacketed models deliver tepid water in climates up to +55C
*1500L model only.
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+44 (0)161 430 6618 • HUGHES-SAFETY.COMEffective in environments where a constant water supply cannot be guaranteed. Equally, if there is insufficient water pressure or inadequate flow rates a tank fed safety shower is essential.These showers are highly customisable with a wide range of optional fittings to suit individual site requirements. Take a look at pages 10-11 for more information. Emergency Tank Shower Description
Immersion heated 1500 litre tank fed shower
Immersion heated 1500 litre tank fed shower with insulated cubicle and doors. Optional space heater is recommended to maintain the temperature of the cubicle
Immersion heated 350 litre tank fed shower
Jacketed and insulated 1500 litre tank fed shower
Jacketed and insulated 350 litre tank fed shower
SKU
EXP-MH-14KS/1500
EXP-MH-14KS/1500-P
EXP-MH-14KS/350
EXP-J-14KS/1500
EXP-J-14KS/350
An optional lidded GRP eye/face wash is available with all emergency tank showers
In cold climates, the immersion-heated and insulated model prevents the water in the tank from freezing, rendering the shower inoperable. Models are available to suit both hazardous and non-hazardous environments.
In environments where temperatures can drop to -50C, the polar tank shower incorporates a double-skinned fibreglass insulated cubicle fitted with internal space heaters to protect the user from the elements.
EXP-J-14KS/350
Jacketed and insulated 350L tank fed shower Shown with optional ABS closed bowl eye/face wash
EXP-MH-14KS/1500
Immersion heated 1500L tank fed shower Shown with optional GRP closed bowl eye/face wash
EXP-MH-14KS/1500-P
Polar tank fed shower, suitable for extreme cold climates, features an insulated cubicle with doors
For indoor use, or outdoors in warm climates, the jacketed and pre-insulated models ensure a steady water temperature is maintained.
In extreme hot climates, the addition of a chiller unit is crucial to prevent water within the tank reaching dangerous levels and potentially scalding a casualty upon activation. Find more information on page 10.
Visit hughes-safety.com to view datasheets featuring full specifications and general arrangement drawings
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM
Optional Fittings for Tank Fed Safety Showers
From oil rigs to water treatment sites, petrochemical plants to mining facilities, emergency tank fed showers are the perfect solution for many industries. They are highly customisable and can be tailored to fit your specific safety needs.
Whether you require audible alarms to alert workers to the shower being activated, signage and lighting to improve visibility or sumps and strip screens to contain contaminated water, Hughes have a wide range of options to explore.
If you have unique requirements simply contact Hughes directly to discuss in more detail.
1500L emergency tank fed shower on site at an agricultural chemical company, customised with a strip screen entrance, audible alarm, temperature gauge and pointer water level indicator
In locations where the ambient temperature can reach up to +55C, the addition of a cooling unit is required to temper the water within the tank to comply with EN and ANSI standards.
Cooling Unit Description
Hughes Zero Power Cooler®
SKU
ZPC
With solutions for both hazardous and non-hazardous environments, all cooling units are retrofittable to existing Hughes tank showers.
Zone 1 flameproof chiller
Zone 2 flameproof chiller
Non-flameproof chiller
TS FP CHILLER Z1
TS FP CHILLER Z2
TS NFP CHILLER
Hughes Zero Power Cooler®
Zone 1 Flameproof Chiller
Zone 2 Flameproof Chiller
Non-Flameproof Chiller
Power required
Maintenance required
Low carbon footprint
Suitable for hazardous environments
Set water temperature required
Third party tested
Additional floorspace required
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Visit hughes-safety.com to view more information and datasheets featuring full specifications
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM Optional Fittings
Visually inspect the tank temperature with ease
Temperature gauge
Visually insepct the tank water level using the traffic light system colour coded indicator
Pointer type level indicator
Contain excess water and direct it towards a nearby drain
Drain sump and grating
Automatically replenish a proportion of the water in the tank at regular intervals to prevent bacteria build-up
Syphon dump valve
Provide constant protection against pathogenic bacteria such as Legionella
Hydroclenz
Pictured above (left to right): temperature gauge, pointer type level indicator, drain sump and grating, syphon dump valve, audible and visual alarms
Optional Fittings*
Alert employees to a casualty using the safety equipment to offer assistance
Audible/Visual alarms and beacons
Additional lighting to ensure the shower is clearly visible in the event of an emergency
Lighting
Offer a hands-free alternative means of activating a safety shower or eye/face wash
Walk-on foot panel and foot treadle
ABS plastic or stainless steel shower roses can be fitted in place of the standard Hughes nozzle
Shower roses
Protect your safety shower or eye/face wash from ex- cessive pressures regardless of fluctuating inlet pressure
Pressure reducing valve
Ensure excessively hot water is released from the supply pipe to prevent scalding of a casualty
Scald protection valve
Also available for the indoor and outdoor range.
External Optional Fittings
Protect casualties from the elements and provide extra support to the tank frame
GRP panels
Allow easy access to the tank for inspection and maintenance purposes
Reduce the risk of trips and slips upon entering the shower
Offer stability to the casualty while also creating a demarcation zone around the shower
GRP ladder platform
GRP anti-slip ramps
GRP safety barriers
Help prevent over-spray during activation of the shower
Strip screens
View more details on the full complement of optional fittings for all models at hughes-safety.com
Optional fittings for each shower can be viewed in the drop-down list featured on each product page. To request a quote, simply add the item to your enquiry and submit.
Selecting the right options ensures you have the best safety system for your facility while improving safety, increasing functionality and adding convenience.
EXP-J-14KS/1500
Jacketed 1500L tank shower Shown with optional Hughes Zero Power Cooler, ladder platform, anti-slip ramps and barriers
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM Indoor Unheated Safety Showers: Mains-fed
All models provide 76 litres per minute flow rate from the shower, and 12 litres per minute from an eye/face wash meeting the EN and ANSI standards
Choice of stainless steel or galvanised mild steel pipework
Laboratory range - manufactured in easy to clean, corrosion resistant powder coated stainless-steel
Combination showers available with a lidded, or open bowl eye wash
Cubicle safety showers feature an integral drain sump to contain contaminated water
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+44 (0)161 430 6618 • HUGHES-SAFETY.COMThe Hughes mains-fed, unheated safety showers suit a range of indoor applications, including a selection designed specifically for the laboratory environment.The scope of the range extends from simple wall or ceiling mounted drench showers, ideal where space is at a premium, to cubicle showers with integral drain sumps, and floor standing units complete with eye wash and body spray. Description
Drench Showers
Floor mounted shower
Floor mounted shower with body spray
Ring main mounted shower
Ceiling mounted shower
Wall mounted shower
Over door mounted shower
Combination Showers
Floor mounted shower with lidded ABS eye wash
Floor mounted shower with open bowl ABS eye wash
Floor mounted shower with open bowl stainless steel eye wash
SKU - (S) denotes stainless steel model
EXP-18G(S)
EXP-20G(S)
EXP-23G(S)
EXP-23G(S)/V
EXP-23G(S)/H
EXP-23G(S)/OD
EXP-18G(S)/45G
EXP-18G(S)/75G
EXP-18G(S)/85G
Floor mounted shower with lidded ABS eye wash and body spray
EXP-20G(S)/45G
Wall mounted shower with lidded ABS eye wash
Shower with open bowl stainless steel eye wash mounted within a protective frame featuring hand rails and integral floor grating
EXP-33G(S)/45G
EXP-63G(S)
Drench shower and an open bowl stainless steel eye wash each mounted within a protective frame featuring hand rails and integral floor grating
EXP-65G(S)
Unheated shower models are available with a choice of pipework material. They share the same rigidity, strength and UV resistance, yet are often better suited to certain applications and environments.
Galvanised mild steel: a cost effective material suitable for general, non-corrosive environments. Coated internally and externally with a thin layer of zinc to resist corrosion.
Stainless steel: this highly durable and rust resistant piping material is excellent in wet environments, or where salt and sea spray is present.
Powder coated stainless steel (laboratory range only): Ideal for the laboratory setting providing the greatest corrosion resistance and strength, whilst being easy to clean.
Combination models available with a closed bowl ABS eye wash, or yellow ABS plastic or stainless steel open bowl eye wash
EXP-18G/45G
Combination safety shower with ABS lidded eye wash Shown with optional sign and foot treadle
EXP-18GS/85G
Combination safety shower with stainless steel open bowl eye wash Shown with optional sign and foot treadle
EXP-SD-31K
Multi nozzle cubicle shower Shown with optional lidded eye wash
Description
Laboratory Showers - with powder coated stainless steel pipework
Ring main mounted laboratory shower
Ceiling mounted laboratory shower
Wall mounted laboratory shower
Over door mounted laboratory shower
Wall mounted laboratory shower with open bowl eye wash
Floor mounted laboratory shower with open bowl eye wash
Cubicle Showers
Multi nozzle cubicle shower
SKU
LAB-23GS
LAB-23GS/V
LAB-23GS/H
LAB-23GS/OD
LAB-33GS/34G
LAB-18GS/34G
STD-SD-31K
Multi nozzle cubicle shower with detergent inducer and hose brush
STD-SD-31K/V
Cubicle shower with closed bowl ABS eye wash
STD-SD-32K/45G
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM Outdoor Safety Showers: for Cold Climates
All models provide 76 litres per minute flow rate from the shower, and 12 litres per minute from an eye/face wash meeting the EN and ANSI standards
All pipework manufactured from corrosion resistant stainless steel
Combination showers feature a durable, UV resistant, lidded eye/face wash to protect the bowl and
diffusers from external contaminants
Immersion heating, or trace tape heating, protects water within the pipework against the risk of freezing
Read more about tank fed safety showers on pages 8-9
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+44 (0)161 430 6618 • HUGHES-SAFETY.COMDesigned to suit the challenges of cold climates and locations, the outdoor tank fed and mains fed models comply to both EN and ANSI standards.Immersion heated or trace tape heated safety showers prevent water within the pipework freezing when ambient temperatures plummet. Select from wall or floor mounted drench showers, or combination showers featuring an eye/face wash.See pages 16-17 for safety showers to suit hot climates. Description
For cold climates
Trace tape heated shower
Wall mounted trace tape heated shower
Trace tape heated shower with lidded eye wash
Trace tape heated shower with body spray
SKU
EXP-AH-5GS
EXP-AH-2GS
EXP-AH-5GS/45G
EXP-AH-5GS/10G
Immersion heated shower with lidded eye wash, body spray and handheld eye bath
STD-MH-15KS/11KS
Immersion heated shower with lidded eye wash and handheld eye bath
STD-MH-5KS/11KS
Temperature controlled shower with lidded ABS eye wash
Immersion heated 1500 litre tank fed shower
STD-TC-100KS/45G
EXP-MH-14KS/1500
Immersion heated 1500 litre polar tank fed shower with insulated cubicle and doors. Optional space heater is recommended to maintain the temperature of the cubicle
EXP-MH-14KS/1500-P
Immersion heated 350 litre tank fed shower
EXP-MH-14KS/350
EXP-MH-14KS/1500-P
Polar tank shower for extreme cold climates, featuring an insulated cubicle with doors
Trace tape heated or immersion heated?
Designed to suit the challenges of cold climates, these showers prevent water within the pipework freezing, rendering the equipment inoperable.
When deciding which outdoor model to choose, the ambient temperature of the location must be considered. Immersion heated or trace tape heated models will operate in ambient temperatures down to -35C and -20C respectively.
For extreme cold climates, the polar tank shower features a double skinned fibreglass insulated cubicle with doors. For maximum protection an optional space heater is available to maintain the temperature of the internal cubicle, even when temperatures drop to -50C.
STD-TC-100KS/45G
Suitable for outdoor, or indoor, use in ambient operating temperatures down to -25C.
The integral heated water tank remains on standby to deliver 15 minutes of water within the tepid range. This model can be used in areas classified as hazardous or non-hazardous.
15
STD-MH-5KS/11KS
EXP-AH-5GS/45G
Immersion heated shower with eye wash and handheld eye bath Shown with optional foot treadle
Trace tape heated shower with lidded eye wash Shown with optional sign and foot treadle
EXP-AH-2GS
Where space is at a premium, the wall mounted trace tape heated safety shower is ideal.
See page 9 for more information on immersion heated tank fed showers
+44 (0)161 430 6618 • HUGHES-SAFETY.COM Outdoor Safety Showers: for Hot Climates
All models provide 76 litres per minute flow rate from the shower, and 12 litres per minute from an eye/face wash for 15 minutes to ensure a thorough decontamination
Perfect in locations experiencing ambient temperatures of up to 55C
Choice of simple drench showers, or combination models featuring an eye/face wash and/or body spray
Meets EN and ANSI requirements
Suitable for both hazardous and non-hazardous environments
16
+44 (0)161 430 6618 • HUGHES-SAFETY.COMIn extreme hot conditions the intensity of the sun can heat standing water left in the pipework, or tank, of a safety shower following activation to alarming levels, resulting in a high risk of shock and scalding to a casualty.This range of safety showers tackles the challenges of high ambient temperatures. With self-draining or jacketed and insulated showers, the effects of solar radiation are diminished. For more information on chillers for tank fed showers visit pages 10-11. EXP-SD-65G
Self-draining combination shower within a protective frame Shown with optional safety sign
Description
For hot climates
Self-draining drench shower
Self-draining drench shower with body spray
Self-draining shower with lidded ABS eye wash
Self-draining shower with open bowl stainless steel eye wash
Self-draining shower with open bowl ABS eye wash
Self-draining drench shower with body spray and lidded ABS eye wash
Self-draining shower with open bowl stainless steel eye wash mounted within a protective frame featuring hand rails and integral floor grating
Self-draining drench shower and an open bowl stainless steel eye wash each mounted within a protective frame featuring hand rails and integral floor grating
Jacketed and insulated shower with lidded ABS eye wash
Jacketed and insulated shower with body spray
Jacketed and insulated safety shower
SKU - (S) denotes stainless steel model
EXP-SD-18G(S)
EXP-SD-20G(S)
EXP-SD-18G(S)/45G
EXP-SD-18G(S)/85G
EXP-SD-18G(S)/75G
EXP-SD-20G(S)/45G
EXP-SD-63G(S)
EXP-SD-65G(S)
EXP-EJ-5GS/45G
EXP-EJ-5GS/10G
EXP-EJ-5GS
Jacketed and insulated 1500 litre tank fed shower, with chiller (see p.4)
EXP-J-14KS/1500
What is a self-draining shower?
After use, or following a weekly activation, the standpipe of a self-draining shower drains when the valve is closed to prevent stagnant water overheating due to solar radiation, removing the risk of scalding when next used.
The valve is situated directly above the water inlet; the bleed pipe is then fitted above this so standing water can drain to ground. This design allows the shower to be used in temperatures up to 55C, with the addition of a scald protection valve.
EXP-SD-18GS/85G
Self-draining shower with stainless steel eye wash Shown with optional safety sign and foot treadle
Protect pipework against solar radiation
The jacketed and insulated safety showers are pre-insulated with polyurethane foam surrounded by a polyethylene impact resistant outer casing to protect the water within the pipework from the effects of direct sunlight.
Learn more about the chiller options available for tank showers on pages 10-11
EXP-EJ-5GS
Jacketed and insulated floor mounted shower Shown with optional safety sign
17
+44 (0)161 430 6618 • HUGHES-SAFETY.COM
Mobile and Portable Safety Showers
Suitable for hazardous and non-hazardous environments
Simple shower activation using the hand lever, while the eye/face wash activates when the lid is lifted
The mobile, self-contained safety showers are also available to hire on a short or long term basis
Optional insulated or heated jackets are retrofittable to suit the changing seasons
The portable 16-nozzle PPE decontamination shower is deployed in less than 2 minutes!
18
+44 (0)161 430 6618 • HUGHES-SAFETY.COMIdeal for stand-by use in hazardous environments where no constant water supply is available, or when existing safety showers are undergoing maintenance.Allowing flexibility of location and rapid response, whatever the location. The mobile units can act as a secondary safety measure to supplement permanent units - and are particularly useful if the site of the hazard moves as a project progresses, such as the shifting demands of a construction site. STD-J-40K/45G
Mobile safety shower with lidded ABS eye wash and removable insulated jacket
STD-40K/45G
Mobile safety shower with lidded ABS eye wash
114L Mobile self-contained safety shower
An essential addition to sites where a stationary safety shower and eye wash is unsuitable. The large puncture proof tyres aid mobility, making it easy to manoeuvre by one person.
114 litre capacity provides a constant flow of water for over 11/2 minutes
Removable heated or insulated jacket available to protect the unit from the effects of frost and solar radiation
Features a durable ABS closed bowl eye wash to protect the diffusers from airbourne contaminants
1200L Immersion heated mobile self-contained safety shower
Whatever the location, employees at risk of exposure to hazardous substances must be within 10 seconds reach of this safety equipment. The immersion heated 1200 litre safety shower with eye wash offers freedom of location, being easily transported being a suitable vehicle using the towing hitch provided.
1200 litre capacity delivers 76 litres of water per minute for 15 minutes, meeting EN and ANSI standards
Features a durable ABS closed bowl eye wash to protect the diffusers from dust and debris
STD-MH-P-1200L
Optional insulated jacket available
Description
SKU
Mobile and self-contained: AVAILABLE TO HIRE
114L mobile self-contained shower with lidded ABS eye wash
STD-40K/45G
114L mobile self-contained shower with lidded ABS eye wash and removable insulated jacket STD-J-40K/45G
114L mobile self-contained shower with lidded ABS eye wash and removable heated jacket
STD-H-40K/45G
1200L mobile self-contained shower with lidded ABS eye wash
STD-MH-P-1200L
Portable Decontamination
Multi nozzle portable PPE decontamination shower
PORTAflex 300/16e
Multi nozzle portable PPE decontamination shower
In emergency response situations fast deployment of decontamination equipment is a priority. Ideal for first responders, this lightweight and robust shower can be deployed in less than 2 minutes.
Hoses become rigid under water pressure, adopting a curved form to give a full body 360° PPE decontamination via the 16 nozzles
Rugged carry case duals as an effective non-slip base platform
PORTAflex 300/16E
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM
Eye/Face Washes: Plumbed-in
EN and ANSI compliant flow rates of 12 litres per minute for over 15 minutes
Quick and simple activation methods, with the option of hands-free operation via a foot treadle
Reliable, potable water supply with an operating pressure of 2 to 6 bar is required. Higher supply pressures can be accommodated with an optional pressure reducing valve
For the laboratory environment, powder coated stainless-steel eye washes are corrosion resistant and easy to clean
20
+44 (0)161 430 6618 • HUGHES-SAFETY.COMWall, table, pedestal or bench mounted, whatever the environment there is a plumbed-in eye/face wash to fit your requirements. As with our safety shower range, outdoor ambient temperature challenges are met with models designed to protect pipework from the effects of freezing or solar radiation. Plus, eye/face washes designed for the laboratory. STD-45G
STD-75G
LAB-85GS
STD-25K
Description
Plumbed-in: Indoor
Wall mounted ABS closed bowl eye wash
Wall mounted ABS open bowl eye wash
Wall mounted stainless steel open bowl eye wash
Wall mounted eye/face wash with integral lid and handheld diffuser
Pedestal mounted ABS closed bowl eye wash
Pedestal mounted ABS open bowl eye wash
Pedestal mounted stainless steel open bowl eye wash
Heated pedestal mounted eye wash with ABS closed bowl
Single nozzle wall mounted eye, face and body shower
Single nozzle table mounted eye, face and body shower
Double nozzle wall mounted eye, face and body shower
Double nozzle table mounted eye, face and body shower
Laboratory
Wall mounted powder coated stainless steel eye wash
Table mounted powder coated stainless steel eye wash
Pedestal mounted powder coated stainless steel eye wash
Plumbed-in: Outdoor for cold climates
SKU - (S) denotes stainless steel model
STD-45G
STD-75G
STD-85G
STD-25K
STD-45G(S)/P
STD-75G(S)/P
STD-85G(S)/P
STD-IH-45GS/P
Optiflex 100
Optiflex 200
Optiflex 500
Optiflex 600
LAB-85GS
LAB-85GS/T
LAB-85GS/P
Optiflex 500
Trace tape heated, pedestal mounted closed bowl eye wash
EXP-AH-45GS/P
Trace tape heated, pedestal mounted eye wash with integral lid and handheld diffuser STD-H-25KS/P
Optiflex 200
Plumbed-in: Outdoor for hot climates
Self-draining pedestal mounted eye wash with stainless steel open bowl eye wash
EXP-SD-75G(S)/P
Self-draining pedestal mounted eye wash with ABS open bowl eye wash
EXP-SD-85G(S)/P
Jacketed, pedestal mounted closed bowl eye wash
EXP-EJ-45GS/P
EXP-SD-85GS/P
EXP-AH-45GS/P
Self-draining pedestal mounted eye wash, for use in temperatures up to +55C
Trace tape heated pedestal mounted eye wash, for use in temperatures down to -20C
Know your activation methods!
Employees must be made aware of the location of safety showers and eye/face washes. In addition, training must be provided as to how to activate and use the equipment.
There are numerous activation methods across the range of plumbed-in and self-contained eyewashes which may differ from other models that have been used previously. To avoid any delay in treatment when required, ensure all employees understand how to use the eye washes on site.
Pull down lid or manifold • Lift lid up • Pull down lever • Lock on actuating button • Push plate • Foot treadle
21
+44 (0)161 430 6618 • HUGHES-SAFETY.COM Eye Washes: Self-contained
38 litre and 60 litre capacity models provide an EN and ANSI compliant flow rate of 3 litres per minute of potable water for 15 minutes
Suitable for indoor use, or outdoors with the addition of an optional insulated or heated jacket, or heated cabinet
Quick and simple activation methods
Pressurised cylinder models are perfect as a secondary safety measure to supplement fixed installation eye wash units
22
+44 (0)161 430 6618 • HUGHES-SAFETY.COMWhere a fixed eye wash installation is not possible, or if you require a portable solution, then a self-contained eye wash is the answer.From 11 litres through to 60 litres capacity and the choice of wall, floor or table mounted models, you can protect the safety of your workforce whatever the location. Wall mounted self-contained gravity fed eye wash - 38 litre
Slimline 38 litre capacity delivers a controlled flow of a minimum 1.5 litres per minute of water for 15 minutes meeting EN and ANSI requirements
Delivery manifold drains unused water, reducing the risk of stagnant water becoming trapped
Wide opening for ease of filling
Removable insulated or heated jacket available to protect the unit from the effects of frost and solar radiation
Optional insulated or heated jackets
OptiWash®
Portable self-contained gravity fed eye wash - 60 litre
Substantial 60 litre capacity delivers a controlled flow of water at a minimum 3 litres per minute for 15 minutes, meeting EN and ANSI requirements
Pull down manifold for quick and simple activation
Suitable for indoor use, and with the addition of the optional heated cabinet, can also be installed outdoors
STD-68G
Optional heated cabinet for outdoor use
Water preservative
Help prevent bacteria growth and prolong water quality within the OptiWash and STD-68G. One 236ml bottle preserves 15-76 litres of water for up to 120 days.
Description
Self-contained and Portable
38 litre self-contained gravity fed eye wash - wall mounted
60 litre self-contained gravity fed eye wash - table or wall mounted
11 litre portable self-contained unit with handheld eye wash
15 litre portable self-contained eye, face and body wash
28 litre portable self-contained eye wash
SKU
OptiWash®
STD-68G
STD-28G
STD-38G
STD-58G
Optional GRP heated cabinet for the STD-28G and STD-38G - can be wall mounted to save floor space
STD-58G
The push plate activation on this 28 litre portable self-contained eye wash releases the protective dust covers from the diffusers to deliver 1.5 litres per minute of water for up to 15 minutes.
An optional Optiflex can be fitted to the unit for use on body parts subjected to minor contamination
STD-28G
STD-38G
Portable 11 litre water cylinder with a handheld eye bath diffuser on a flexible hose for ease of use.
Provides a gentle flow of water for two minutes.
For effective decontamination of the eyes and face, as well as direct parts of the body using the handheld Optiflex on a flexible hose. Trigger activated for fast deployment.
The 15 litre pressurized cylinder provides six litres per minute of potable water for two minutes.
23
+44 (0)161 430 6618 • HUGHES-SAFETY.COM
Engineered Solutions – custom made products to meet your exact needs
Whatever the demands of your industry or environment, we can custom create safety shower and eye/face wash products to fit your exact requirements – thanks to the design and engineering excellence of our experts who are leaders in their fields.
To achieve this, we bring together our vast pool of knowledge and industry experise. Through innovation and collaboration with our customers, we deliver the most effective solutions, whatever the requirement, wherever the project.
As part of the Justrite Safety Group, we have access to an extensive line of industrial safety products including safety cabinets, safety cans, secondary spill containment (spill pallets, bunds), and outdoor chemical storage buildings.
Our services include:
Project planning – using a dedicated team of mechanical and electrical engineers
Customised engineering and design using
SolidWorks® CAD software
Site surveys and risk assessments
Third party certification, inspection and testing to all relevant standards
The complete package – design, manufacturing, installation, commissioning, training, after-sales service and extended warranties
24
+44 (0)161 430 6618 • HUGHES-SAFETY.COM 1341 1110 TO DIFFUSERS 1700 103 715 BBAACCGRP INSULATEDTANK LIDPICTOGRAMSHOWER / EYEWASHSIGNSSHOWER CONTROLPANIC BARTEMPERATURE GAUGEVISUAL LEVELINDICATOREYE/FACEWASH STATIONISOLATION SWITCHSPACE HEATER (FLP)1-1/4 INCH BSP 316 SS FLOW SWITCH1 INCH BSP 3 PIECE 316 SS ISOLATION BALL VALVE2 INCH BSP 316L SS ANSI 150LB RAISED FACE FLANGESTEP DOWN TRANSFORMER (FLP)2 INCH BSP FEMALE REAR DRAIN OUTLET 2355 TO SHOWER ROSE SECTION B-BLIFTING LUGS(REMOVABLE)GRP / STAINLESS STEELSHOWER ROSELED LIGHT INSIDESIGN BOX (FLP)WHITE GRP SIDE PANELLING FITTED ON THREE SIDES OF LEGSGRP DRAIN SUMP WITH GRP GRATIN & SS FRAMELED LIGHT INSIDECUBICLE (FLP)M12 STAINLESS STEEL EARTHING BOSS 1465 4054 OVERFLOW PIPESECTION A-A316 STAINLESS STEEL FRAMEJUNCTION BOX FOR AUDIBLE ALARM & FLASHING BEACON (FLP) 1469 655 335 1691 WATER INLET CONNECTIONOVERFLOWCONNECTIONSHOWER VALVECONNECTIONIMMERSION HEATERBALLCOCKFLOAT VALVEPLAN VIEWLID REMOVED 1376 CRS 1250 CRS 4 OFF18 HOLESFOR M16x150mm THROUGH BOLTS(SUPPLIED LOOSE)SECTION C-CTREADLE TYPE FOOT CONTROL ‘K’ FOR EYEWASH ACTIVATIONISOMETRIC VIEWHEAVY DUTY GRP DOUBLE DOORSNOTES:1500 LITRE CAPACITY TANK IN MEDIUM DENSITY POLYTHENE1.TANK SHOWER PIPEWORK & FITTINGS IN 316 SS2.SUPPORT FRAME AND LEGS MANUFACTURED FROM 316 STAINLESS STEEL3.ELECTRICAL POWER SUPPLY: 400V, 50HZ, (3 PHASE+NEUTRAL+EARTH)4.ELECTRICAL ITEMS: ZONE 2, IIB/IIC T3 EXE, INSTRUMENTATION: ZONE 1 IIC T35.TAGGING INFORMATION STAMPED IN ENGLISH & LITHUANIAN LANGUAGE6.SUPPLIED WITH CABLE TRAY7.ALL INTERNAL CABLING SHALL BE DONE USING ARMOURED CABLES. CPR 8.CLASS FOR ALL INTERNAL CABLES/WIRES SHALL BE ‘CCA’EMPTY WEIGHT: APPROX. 450KG, FULL WEIGHT: APPROX. 1950KG9.AUDIBLE &VISUAL ALARM (FLP)DEFC123BA3215CD4678ABMODEL: EXP-MH-14KS/1500(F2)CODE: 03 H TKU GV NFP 01136|X044EMERGENCY TANK SHOWER, IMMERSION HEATED, STAINLESS STEEL FRAME, 1500LCLEANVARIOUSA3SHEET 1 OF 1SCALE:1:30 @ A3TITLE:REVISIONDO NOT SCALE OFF DRAWINGDATENAMEDEBUR AND BREAK SHARP EDGESFINISH:TOLERANCES LINEAR: ANGULAR:APPROVED:CHECKED:DRAWN:BMATERIAL:Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SST: +44(0)161-430-6618E: sales@hughes-safety-showers.co.ukPROJECTIONDIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE DWG NO.111609EAV25/01/2023JHDATEAPPROVEDCHECKEDECN REASONDRAWNREV1st RelJH01/02/2023JH31/03/2023JHJHN/AAV1st ReleaseACUSTOMER COMMENTSAVB31/03/202310mm > 1000mm / 5mm < 1000mm0.531/03/2023JH EXP-MH-14KS/1500-P
Polar tank shower customised with EXD step down transformer, internal space heaters and independent thermostat. Plus alarm and beacon.
25
+44 (0)161 430 6618 • HUGHES-SAFETY.COM 1341 1110 TO DIFFUSERS 1700 103 715 BBAACCGRP INSULATEDTANK LIDPICTOGRAMSHOWER / EYEWASHSIGNSSHOWER CONTROLPANIC BARTEMPERATURE GAUGEVISUAL LEVELINDICATOREYE/FACEWASH STATIONISOLATION SWITCHSPACE HEATER (FLP)1-1/4 INCH BSP 316 SS FLOW SWITCH1 INCH BSP 3 PIECE 316 SS ISOLATION BALL VALVE2 INCH BSP 316L SS ANSI 150LB RAISED FACE FLANGESTEP DOWN TRANSFORMER (FLP)2 INCH BSP FEMALE REAR DRAIN OUTLET 2355 TO SHOWER ROSE SECTION B-BLIFTING LUGS(REMOVABLE)GRP / STAINLESS STEELSHOWER ROSELED LIGHT INSIDESIGN BOX (FLP)WHITE GRP SIDE PANELLING FITTED ON THREE SIDES OF LEGSGRP DRAIN SUMP WITH GRP GRATIN & SS FRAMELED LIGHT INSIDECUBICLE (FLP)M12 STAINLESS STEEL EARTHING BOSS 1465 4054 OVERFLOW PIPESECTION A-A316 STAINLESS STEEL FRAMEJUNCTION BOX FOR AUDIBLE ALARM & FLASHING BEACON (FLP) 1469 655 335 1691 WATER INLET CONNECTIONOVERFLOWCONNECTIONSHOWER VALVECONNECTIONIMMERSION HEATERBALLCOCKFLOAT VALVEPLAN VIEWLID REMOVED 1376 CRS 1250 CRS 4 OFF18 HOLESFOR M16x150mm THROUGH BOLTS(SUPPLIED LOOSE)SECTION C-CTREADLE TYPE FOOT CONTROL ‘K’ FOR EYEWASH ACTIVATIONISOMETRIC VIEWHEAVY DUTY GRP DOUBLE DOORSNOTES:1500 LITRE CAPACITY TANK IN MEDIUM DENSITY POLYTHENE1.TANK SHOWER PIPEWORK & FITTINGS IN 316 SS2.SUPPORT FRAME AND LEGS MANUFACTURED FROM 316 STAINLESS STEEL3.ELECTRICAL POWER SUPPLY: 400V, 50HZ, (3 PHASE+NEUTRAL+EARTH)4.ELECTRICAL ITEMS: ZONE 2, IIB/IIC T3 EXE, INSTRUMENTATION: ZONE 1 IIC T35.TAGGING INFORMATION STAMPED IN ENGLISH & LITHUANIAN LANGUAGE6.SUPPLIED WITH CABLE TRAY7.ALL INTERNAL CABLING SHALL BE DONE USING ARMOURED CABLES. CPR 8.CLASS FOR ALL INTERNAL CABLES/WIRES SHALL BE ‘CCA’EMPTY WEIGHT: APPROX. 450KG, FULL WEIGHT: APPROX. 1950KG9.AUDIBLE &VISUAL ALARM (FLP)DEFC123BA3215CD4678ABMODEL: EXP-MH-14KS/1500(F2)CODE: 03 H TKU GV NFP 01136|X044EMERGENCY TANK SHOWER, IMMERSION HEATED, STAINLESS STEEL FRAME, 1500LCLEANVARIOUSA3SHEET 1 OF 1SCALE:1:30 @ A3TITLE:REVISIONDO NOT SCALE OFF DRAWINGDATENAMEDEBUR AND BREAK SHARP EDGESFINISH:TOLERANCES LINEAR: ANGULAR:APPROVED:CHECKED:DRAWN:BMATERIAL:Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SST: +44(0)161-430-6618E: sales@hughes-safety-showers.co.ukPROJECTIONDIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE DWG NO.111609EAV25/01/2023JHDATEAPPROVEDCHECKEDECN REASONDRAWNREV1st RelJH01/02/2023JH31/03/2023JHJHN/AAV1st ReleaseACUSTOMER COMMENTSAVB31/03/202310mm > 1000mm / 5mm < 1000mm0.531/03/2023JH Protect your workforce - without fail
A regular service and maintenance routine for emergency safety showers and eye/face washes is essential to ensure this life-saving equipment operates effectively first time, every time.
If equipment fails to function correctly or further injures an employee then significant fines, or even imprisonment, are enforceable.
European and International standards recommend an in- depth annual inspection to achieve compliance.
By their very nature, safety showers and eye/face washes possess traits that pose a risk of harmful bacteria growth. Weekly activations are recommended to flush pipes of any sediment build up and minimize the chance of stagnant water.
A regular service goes one step further - all essential parts are cleaned and disinfected, and tank fed showers are emptied and chlorinated.
Additionally, ensuring a service contract is in place will help to keep your products within the terms of your warranty.
26
+44 (0)161 430 6618 • HUGHES-SAFETY.COM Maximise your investment with Essential Service Contracts
Add emergency safety showers and eye washes across your site to a Hughes Essential service contract for complete peace of mind, to ensure compliance and to prolong the lifetime of the equipment.
Our highly skilled service engineers will clean and disinfect all shower and eye wash components and rectify any issues to prevent serious failure.
A detailed site survey report, including images of your equipment, is sent electronically after each visit to allow you to build a comprehensive service history.
Whether you choose Essential or EssentialPlus, you will receive the same level of professionalism with each and every visit, ensuring your assets are 100% fit for purpose.
EssentialPlus
Essential
Two
• • •
Service visits per year
Up to four
Consumables included
Detailed site survey report
10% off installation and commissioning
Introductory site assessment Ensure you have the most suitable equipment, in the right location and functioning as per European guidelines.
Spare parts included*
50% off hire units** If your safety shower is under our repair, hire a temporary self-contained unit at a discounted weekly rate.
Online portal access View your site surveys, scheduled service visits, and more at the touch of a button.
*Terms and conditions apply. **Discount on hire units for a maximum of 4 weeks.
• • •
• • •
•
Contact our dedicated service and support team for a site specific quote today: service@hughes-safety.com
27
+44 (0)161 430 6618 • HUGHES-SAFETY.COM 28
+44 (0)161 430 6618 • HUGHES-SAFETY.COM You’re in safe hands with Hughes
Hughes products are built to last, yet there are some components that should be replaced regularly to maintain good working order. Perhaps an item has suffered accidental damage and you require a replacement.
Whatever the reason, as the manufacturer we have everything you need to keep your equipment in great condition and operating effectively.
Visit hughes-safety.com/spare-parts or call us to purchase spare parts for your equipment. A model reference, order number or photograph is really useful to help us determine the compatible items you require.
companies to remain compliant for a monthly fee. Safety shower hire is also ideal for short-term needs, and to meet compliance while waiting for funding or for the completion of a permanent or custom solution.
Or, stock up on frequently used items such as eye/face wash diffusers which should be replaced every 6 months for hygienic operation and to ensure correct functionality to comply with EN and ANSI standards.
If your safety shower is out of action due to accidental damage then we can offer a temporary unit for hire. Convenient and affordable, our hire option allows
Models available for hire:
STD-40K/45G 114L mobile self-contained safety shower with closed bowl eye wash
STD-MH-P-1200L 1200L immersion heated self-contained safety shower with closed bowl eye wash
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+44 (0)161 430 6618 • HUGHES-SAFETY.COM 30
+44 (0)161 430 6618 • HUGHES-SAFETY.COMHughes are supported by a global network of distributors who are able to supply our range of premium quality products worldwide.To find your nearest distributor, visit: hughes-safety.com/where-to-buyIf we don’t yet have a distributor in your area, simply contact us directly to receive further information or a quotation. Hughes Safety Showers is a portfolio company of Justrite Safety Group®.
Justrite Safety Group offers industrial safety solutions and expert advice from our portfolio companies around the world.
We cover every facet of the industrial safety landscape-from the storage, containments and clean- up of hazardous materials to motion safety and emergency showers.
Whatever your needs, we can help you build the foundation of a safe, productive workplace.
31
+44 (0)161 430 6618 • HUGHES-SAFETY.COM HEAD OFFICE
Whitefield Rd, Bredbury,
Stockport SK6 2SS, UK
Call us on: +44 (0)161 430 6618
or email: sales@hughes-safety.com
For details of our international
offices and global distributors
please visit:
hughes-safety.com/where-to-buy
File: Q-21699-1 Unpriced.pdf
Tel: +44 (0) 161 430 6618 Email : sales@hughes-safety.com Registered No. 0939240 VAT Registration No. 918 5005 32 Website: www.hughes-safety.com ISO 9001:2015 Certification
Your Ref:
Our Ref: Date: Validity:
NFPS Compression Project COMP2 Q-21699-1 25/10/2023 60 Days
Quoted To:
For The Attention Of:
Mr. Harjeet Singh
SAIPEM-ITALY Viale de Gasperi, 16 20097 San Donato Milanese (Milano) Milan, Milan 20097 Italy
Commercial Notes:
- Due to current factory capacity until the end of the 2023, Delivery is estimated at 14-15 weeks subject to confirmation or revision at time of order, or following drawing and document approval requested at time of order.
- Shipping terms Ex works
- Payment terms Nett 30 days.
- Hughes Safety Showers Limited Terms and Conditions of Sale apply unless otherwise agreed in writing. These can be found on our web site - www.hughes-safety.com
We thank you for your enquiry, and now have pleasure in submitting below our quotation.
Combined Safety Shower & Eyewash Unit
For CP6S & CP7S Compression Platform
Qty
4.00
Model
EXP-MH-14KS/1500(F2)
Price
Ext. Price
EXP-MH-14KS/1500. Outdoor 1500 Litre Emergency Tank Shower. Pre-Insulated And Encased In A GRP Tank Surround Which Is Fitted With A Sign Box. Immersion Heated, Complete With Dual Safety Thermostat Supported On A Stainless-Steel Frame And Legs. Suitable For Use In Zone 1 & 2 Areas, Gas Groups IIa And IIb. 240V Single Phase 50/60 Hz.
Page 1 of 8
Price
Ext. Price
Qty
4.00
Model
TS 316 SS FRAME
TS Frame In 316 SS (Upgrade From 304 SS).
4.00
TS VISUAL/POINTER (1500L)
Pointer Type Level Indicator To Display Water Level On A Tank Shower.
4.00
TS E/F (1500) INTERNAL
Emergency Eye/Facewash Unit Fitted To The Inside Of The Tank Shower Frame.
4.00
T (K RANGE)
Treadle Type Foot Control ‘K’ In Powder Coated 304 Stainless-Steel For Hands Free Operation Of The Eyebath.
4.00
TS G/P 1500-WHITE
White GRP Panelling For Tank Shower Fitted To Three Sides Of Legs.
4.00
TS SUMP/GRP GRATING- SS WITH FOOT CONTROL
GRP Drain Sump For 1200 Or 1500 Litre Tank Shower With Stainless-Steel Frame, Complete With GRP Grating And GRP Panel Foot Control. Fitted To Underside Of Tank Shower Legs With 2 Inch BSP Female Rear Drain Outlet.
4.00
2 INCH BSP 316L SS ANSI RF FLANGE
2 Inch BSP 316L Stainless Steel B16.5 150lb Raised Face Flange Fitted to Drain Sump Outlet
4.00
SS/ES (ARABIC)
Arabic Pictogram Emergency Shower And Eye Wash Sign.
4.00
TS WATER TREAT 1500
Water Treatment Product For 1500L Tank Shower - Hydroclenz.
4.00
TS INLET - Stainless- steel EXTENSION
Stainless-Steel Inlet Piping Extension For Tank Shower.
4.00
1/2 INCH BSP SS LOCKABLE VALVE
1/2 Inch 3 Piece 316 Stainless Steel Lockable Isolation Ball Valve.
Page 2 of 8
Qty
4.00
Model
2 INCH BSP 316L SS ANSI RF FLANGE
2 Inch BSP 316L Stainless Steel B16.5 150lb Raised Face Flange Fitted to Water Inlet
Price
Ext. Price
4.00
PROX TS (F) FOR REMOTE SIGNAL
Brass Nickel Plated Low Inrush Proximity Switch For Shower Remote Alarm Signal. Complete With Junction Box And Brackets. Suitable For Zone 1 & 2 Areas Gas Groups IIa And IIb. Suitable For Tank Showers.
4.00
PROX 2ND TS (F) FOR REMOTE SIGNAL
Brass Nickel Plated Low Inrush 2nd Proximity Switch For Eyebath Remote Alarm Signal. Complete With Brackets. Suitable For Zone 1 & 2 Areas Gas Groups IIa And IIb. Suitable For Tank Showers.
4.00
TS LS(F2)
Tank Shower Low Level Water Switch. Suitable For Use In Areas Designated As Zone 1 And 2. Gas Groups IIa And IIb.
4.00
BODY SPRAY
3/4 Inch UPVC Body-Wash Assembly For 1500L Tank Shower (Will Activate at Same Time as Overhead Shower Rose)
4.00
NAMEPLATE
316 Stainless Steel Nameplate - Engraved with 12 lines of text, as per Project Specification & Permanently Fastened to Unit by Rivets
4.00
TAGGING
316 Stainless-Steel Tag Plate - 105mm X 35mm.
8.00
BOSS (Stainless-steel)
Earthing Boss. Stainless Steel Fully Welded - M12 (Fitted in Opposite Corners of Frame)
4.00
BOLTS - M16 S/S
Fixing Bolts 316 Stainless Steel - M16 - Set Of Four.
Combined Safety Shower & Eyewash Unit TOTAL:
Zero Power Cooler
Supplied fitted to the roof of the Combined Safety Shower & Eyewash Unit
Qty
4.00
Model
ZERO POWER COOLER
Page 3 of 8
Price
Ext. Price
Qty
Model
Price
Ext. Price
Integrated Zero Power, Passive Cooling System For 1500L Tank Showers. Maintains Water Temperature Within ANSI Z358.1 Standard. No Moving Parts, No Maintenance, No Power Required. Zero Running Costs. Suitable For Use in Hazardous Areas. Finished with GEOCLIMA E ElectroFin® - The ElectroFin® painting has obtained the “ISO 12944 - “C5Marine - high durability (>15years)” Certification; Cu/Al exchangers. - ElectroFin® has passed the salt spray test according to ASTN B117(/ISO9227) (15,000 hours on panel). Over 3,000 hours on exchanger.
Zero Power Cooler TOTAL:
Portable Eyewash Unit
For CP6S & CP7S Compression Platform
Qty
8.00
Model
STD-68G
Price
Ext. Price
STD-68G Unheated Wall Mounted Self Contained Emergency Eyewash Station, Complete With Water Preservative, Wall Mounting Bracket And Hughes Instruction Labels.
8.00
ES (ARABIC)
Arabic - Wall Mounted Single Sided Pictogram Eyewash Sign Powder Coated Green RAL 6032, Conforms To ISO 7010.
8.00
DRAIN CART
Strong Plastic Construction and 16-gallon Capacity Eyewash Drain Cart for Collection & Disposal of Waste Water from Gravity-fed Eyewash Units.
8.00
TAGGING
316 Stainless-Steel Tag Plate - 105mm X 35mm.
Clarifications / Deviations
Qty
1.00
Model
CLARIFICATION
Portable Eyewash Unit TOTAL:
Price
Ext. Price
CLARIFICATION - As per project painting specification “non-pressurised SS316/SS316L components shall not be painted”. Safety shower frame is 316SS & therefore will be supplied unpainted.
1.00
CLARIFICATION
CLARIFICATION - Hughes Standard Warranty Terms Apply (12 Months Warranty from Date of Despatch).
1.00
CLARIFICATION
Page 4 of 8
Qty
Model
Price
Ext. Price
CLARIFICATION - Bank Guarantees (Bonds) are not included in our offer.
1.00
CLARIFICATION
CLARIFICATION - Pressure Reducing Valve has not been offered. Reason is the safety shower (& eyebath) unit comprises of an overhead water tank, which is non-pressurised & provides gravity-fed water to the shower rose & eyebath nozzles. The mains water inlet connection (to the water tank) can accept a water pressure of up-to 7 bar g. If the inlet water pressure is higher than 7 bar g please inform us.
1.00
DEVIATION
DEVIATION - It is requested that “Thermostatic Mixing Valve shall be provided to ensure water in correct temperature”. Thermostatic Mixing Valve (TMV) will not be provided. Reason: This is the wrong application for a TMV. A TMV would be used when mixing two separate supplies of hot water & cold water. In this application, there is only one common water tank (1500L capacity) which supplies water to the safety shower & eyewash unit, and the temperature of this tank is maintained by an immersion heater & a cooler. TMV is not applicable.
1.00
DEVIATION
DEVIATION - Request for “High level switch to be provided for to overflow when refilling the tank”. This high level switch is not required. Reason: The water tank is provided with a mechanical automatic overflow facility, comprising of a drain pipe (routing any overflow water into shower drain sump). It is impossible for the water tank to overflow & therefore High Level switch is not offered. Please note, a Low Level Switch has been offered.
1.00
DEVIATION
DEVIATION - For the Portable Eyewash Station it is requested that there be 2 x 32 Oz eyewash bottles. Hughes are not offering eyewash bottles - Reason: The offered is a green coloured high-density polyethylene 60 litre capacity unit (model STD-68G). This unit conforms to ANSI Z358.1 standard & is offered with a waste water collection cart.
1.00
DEVIATION
DEVIATION - Portable Eyewash Unit requested to have “lockable threaded cap and wide fill opening”. The offered eyewash unit has a wide fill opening with cap - but the cap is not lockable. Reason: Manufacturer’s Standard.
Clarifications / Deviations TOTAL:
Other Costs
Qty
1.00
Model
Price
Ext. Price
POSITIVE MATERIAL IDENTIFICATION - TUBULARS
Positive Material Identification By X-Ray Fluorescence - For 100% of the ‘Wetted’ Stainless Steel Pipework Components (at Water Inlet)
1.00
MATERIAL CERTS
Page 5 of 8
Qty
Model
Price
Ext. Price
3.1 Stainless Steel Material Test Certificates.
1.00
PROJECT DOCUMENTATION PACKAGE
Project Documentation Package As Applicable And Listed Within The Data Sheet Provided.
1.00
CERTIFIED EUROPEAN CERTIFICATE OF ORIGIN & INVOICE
Certified European Certificate Of Origin & Invoice.
4.00
PACKING
Packed Fully Assembled in Lined Wooden Cases Suitable for Export
1.00
Carriage
Ex-Works, Stockport (UK)
Other Costs TOTAL:
Optional 2 Years Spare Parts
Please note: These items are not included in quotation value - please add on if required.
Price
Ext. Price
Qty
1.00
Model
BALLCOCK FLOAT VALVE
01 03 201 1788 - 1/2 INCH BSP BRASS BALL COCK FLOAT VALVE
1.00
BALL COCK FLOAT
01 23 257 1243 - 5 INCH DIA PLASTIC BALL COCK FLOAT
1.00
BOWL & LID
02 51 075 2112 - WHITE GRP EYE/FACEWASH BOWL & LID WITH MIRROR
1.00
FLOW REGULATOR
02 51 185 2961 - 1/2 INCH BLACK NYLON FLOW REGULATOR TEE & EYE/FACEWASH ASSEMBLY
Page 6 of 8
Qty
1.00
Model
Price
Ext. Price
EYEBATH VALVE/STRAINER
02 51 075 1859 - EYEBATH VALVE/STRAINER ASSEMBLY
Optional 2 Years Spare Parts TOTAL:
Total:
INSTALLATION AND COMMISSIONING
We can offer installation and commissioning for the quoted products for UK Mainland by our qualified Service Engineers. Please contact service@hughes-safety.com for a quotation All installations carried out by Hughes Safety Showers engineers come with an extended warranty of 24 months from date of installation.
DOCUMENTATION The following documents, where applicable, are included in the scope of supply:
- Standard general arrangement drawing
- Standard wiring diagram (supplied in the junction box on unit)
- Installation, operation and maintenance instructions
- Certificate of conformity
GUARANTEE The units offered would be guaranteed against bad workmanship or faulty materials for a period of 12 months from despatch our works.
EX WORKS DELIVERIES The sales invoice will be issued once the goods have been made available for collection at our premises. Notification of readiness will be given. Once invoiced title of goods will transfer and the buyer will be liable for all associated costs including insurance.
STORAGE Once notified of readiness, you must arrange for collection within 14 days. Failure to comply will result in storage charges effective from day 15, at a rate of £100 per week or part week thereof. SPECIAL TOOLS No special tools required. INSPECTION Access into our factory, located at Hughes Safety Showers Ltd., Whitefield Road, Bredbury, Stockport, Cheshire, SK6 2SS, England, United Kingdom, would be given to your personnel for inspection purposes at any time during the manufacture of the units offered. IMPORTANT NOTE: We do not arrange for third party inspection. If third party inspection is required, it is to be arranged by yourselves and at your own cost. Page 7 of 8
TESTING No testing other than our in-house testing is required on the material offered in this quotation.
We trust that the quotation meets with your specification and approval however should you require any further information or assistance please contact the Hughes Sales Team sales@hughes-safety.com or myself directly using the contact details below.
Assuring you of our best attention at all times.
Yours Faithfully for Hughes Safety Showers Limited
Simon Walmsley Proposals Engineer swalmsley@hughes-safety.com
Page 8 of 8
File: Quality Documents.zip
Content from the zip file Quality Documents.zip:
File: BSI ISO 9001 Certificate Hughes Safety Showers 2021-24.pdf
Certificate of Registration
QUALITY MANAGEMENT SYSTEM - ISO 9001:2015
This is to certify that:
Hughes Safety Showers Limited Whitefield Road Bredbury Stockport SK6 2SS United Kingdom
Holds Certificate Number:
FM 14474
and operates a Quality Management System which complies with the requirements of ISO 9001:2015 for the following scope:
The design, development, manufacture and supply of industrial safety showers, eyebaths, decontamination units, cubicles and peripheries to company or customer specifications.
For and on behalf of BSI:
Andrew Launn, EMEA Systems Certification Director
Original Registration Date: 1992-02-04
Latest Revision Date: 2021-08-24
Effective Date: 2021-09-07
Expiry Date: 2024-09-06
Page: 1 of 1
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at www.bsigroup.com/ClientDirectory
Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 345 080 9000 BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK. A Member of the BSI Group of Companies.
File: ISO 9001 BSI Report - 23rd June 2022.pdf
Assessment Report
Hughes Safety Showers Limited
Assessment dates Assessment Location(s) Report author Assessment Standard(s)
23/06/2022 to 23/06/2022 (Please refer to Appendix for details) Stockport (000) Denis Taylor ISO 9001:2015
Page 1 of 25
Assessment Report.
Table of contents Executive summary … 4
Changes in the organisation since last assessment … 4
NCR summary graphs … 5
Your next steps … 6
NCR close out process … 6
Assessment objective, scope and criteria … 7
Statutory and regulatory requirements… 7
Assessment participants … 7
Assessment conclusion … 8
Findings from previous assessments … 9
Findings from this assessment … 12
Opening Meeting. Changes to the Organisation, QMS, Quality Policy and Scope:… 12
Context of the Organisation, Risks and Opportunities, Objectives and Targets: … 12
Management Review and Internal Audits: … 13
Non-conformity and Correctives Action, Customer Satisfaction and Complaints: … 14
Tank Showers and Test Bed: … 14
Technical Design and Document Control: … 15
Purchasing and Supplier Management: … 16
Minor (1) nonconformities arising from this assessment. … 17
Next visit objectives, scope and criteria … 19
Next visit plan … 20
Appendix: Your certification structure & ongoing assessment programme … 21
Scope of certification … 21
Assessed location(s) … 21
Certification assessment programme … 22
Expected outcomes for accredited certification … 23
Definitions of findings: … 24
How to contact BSI … 24
Notes … 24
Page 2 of 25
Regulatory compliance … 25
Assessment Report.
Page 3 of 25
Assessment Report.
Executive summary
During the course of this visit, the quality management system has demonstrated that it is supporting the achievement of the explicit intended outcomes.
The organisation’s strategy is “To be the most trusted EHS partner to distributors and customers worldwide”.
During the course of the visit, relevant quality risks and opportunities were seen to have been identified and effectively managed.
The QHSE Manager confirmed the effectiveness of the system as seen through the eyes of clients.
Particular strengths of the system identified was the openness and attitude of the employees interviewed.
Of the three non-conformances open from the last audit one was closed and two remain open for review at the next audit.
One area of weakness was identified and this were as follows;
- Calibration
The organisation is already aware that the system is not being used to full effect, and this was seen during the audit.
A number of opportunities for improvement have been identified. Although these are not followed up at future visits, they may offer significant opportunities to strengthen the system, so please do consider their merits.
Changes in the organisation since last assessment
The following changes in relation to organisation structure and key personnel involved in the certified management system were noted: The appointment of a new Operations Manager starting 27th June 2022. The appointment of a new Production Manager. The appointment of a new Supply Chain Manager.
No change in relation to the audited organisation’s activities, products or services covered by the scope of certification was identified.
There was no change to the reference or normative documents which is related to the scope of certification.
Page 4 of 25
NCR summary graphs
Areas of the standard(s) where BSI recorded findings
Assessment Report.
Which standard(s) BSI recorded findings against
Page 5 of 25
Where BSI recorded findings
Assessment Report.
Your next steps
NCR close out process
Corrective actions with respect to nonconformities raised at the last assessment have been reviewed. Actions were not found to be effectively implemented in all areas. Such areas, identified in subsequent sections of the report, will be further reviewed for closure at the next assessment. A minor nonconformity requiring attention was identified. This, along with other findings, is contained within subsequent sections of the report. A minor nonconformity relates to a single identified lapse, which in itself would not indicate a breakdown in the management system’s ability to effectively control the processes for which it was intended. It is necessary to investigate the underlying cause of any issue to determine corrective action. The proposed action will be reviewed for effective implementation at the next assessment.
Please refer to Assessment Conclusion and Recommendation section for the required submission and the defined timeline.
Page 6 of 25
Assessment Report.
Assessment objective, scope and criteria The objective of the assessment was to conduct a surveillance assessment and look for positive evidence to verify that elements of the scope of certification and the requirements of the management standard are effectively addressed by the organisation’s management system; that the system is demonstrating the ability to support the achievement of statutory, regulatory and contractual requirements and the organisation’s specified objectives as applicable with regard to the scope of the management standard; to confirm the ongoing achievement and applicability of the forward strategic plan and where applicable to identify potential areas for improvement of the management system.
The scope of the assessment is the documented management system with relation to the requirements of BS EN ISO 9001: 2015 and the defined assessment plan provided in terms of locations and areas of the system and organisation to be assessed.
BS EN ISO 9001: 2015 Hughes Safety Showers Limited management system documentation
Statutory and regulatory requirements The risk process identifies the Legal and Regulatory requirements for the business and these are reviewed at the management review meeting.
Updates to legislation are received through associations to The Compliance People and Technical Seats on EN Standards and Ansi Standards. Assessment participants
Name
Position
Gary Kaill
Paul Darlington
David Ward
James Hamilton
Toni Lock
QHSE Manger Managing Director Tank Showers Team Leader Engineering Manager Group Financial Controller
Opening meeting X
X
Closing meeting X
X
X
Interviewed(processes)
X
X
X
Page 7 of 25
Assessment Report.
Assessment conclusion
BSI assessment team
Name
Denis Taylor
Assessment conclusion and recommendation
Position
Team Leader
The audit objectives have been achieved and the certificate scope remains appropriate. The audit team concludes based on the results of this audit that the organisation does fulfil the standards and audit criteria identified within the audit report and it is deemed that the management system continues to achieve its intended outcomes.
RECOMMENDED - Corrective Action Plan Required (‘Minor’ findings only): The audited organisation may be recommended for continued certification, based upon the acceptance of a satisfactory corrective action plan for all ‘Minor’ findings as shown in this report. Effective implementation of corrective actions will be reviewed during the next surveillance audit.
Please submit a plan through the BSI Connect Portal detailing the nonconformity, the root cause, correction and your proposed corrective action, with responsibilities and timescales allocated. The plan is to be submitted no later than 01/07/2022. If the corrective action plan is not received by this date you may be putting your certification status at risk.
For any questions please contact your local BSI office, referencing the report number 3394466.
One non-conformance for Management Review to be reviewed at the next surveillance audit.
Use of certification documents, mark / logo or report
The use of the BSI certification documents and mark / logo is effectively controlled.
Page 8 of 25
Assessment Report.
Findings from previous assessments
Finding Reference Certificate Standard Location reference
Category
2014882-202101-N3
Certificate Reference
FM 14474
ISO 9001:2015
Clause
9.3.1
0008915578-000
Minor
Area/process:
Management System
Details:
The current process for management review does not ensure the QMS is adequately reviewed for suitability, adequacy and effectiveness.
At present an annual review meeting is held (last conducted Jan 2020). The annual review typically concludes that the system is effective, however the impartial review informally conducted by the management team would indicate to the contrary e.g. lack of ownership of processes, documentation not reviewed and updated effectively.
Objective Evidence:
Cause
Monthly top management reviews take place. It is understood that the organisation will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Correction/containment
Monthly top management reviews take place. It is understood that the organisation will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Corrective action
Monthly top management reviews take place. It is understood that the organisation will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Closed?
No
Monthly top management reviews take place. It is understood that the organisation will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Justification
09/12/2021 Good progress, however, 2022 Dploy review forthcoming, which may incorporate Management Review elements.
23-06-22 Top Management conduct monthly meetings and elements of the QMS are discussed. There are to be rolled out into a formal set of minutes and will be reviewed annually in the January audits.
Page 9 of 25
Assessment Report.
2142637-202112-N1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
4
0008915578-000
3284875
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Context/issues, risks and opportunities; Interested parties and needs and expectations
Details:
Context of the organisation has not been fully realised.
Objective Evidence:
Cause
JREMEA-HS-FM-026 00 Risk and Opportunities (Oct 2018).xlsx (4.1) Interested parties register 2020.xlsx (4.2)
- The above two docs are overdue a review.
Correction/containment
Corrective action
Closed?
No
Justification
23-06-2022 The document still requires a review as it is dated 15-04- 2020.
Page 10 of 25
Finding Reference Certificate Standard Location reference Assessment Number
Category
2142637-202112-N2
Certificate Reference
FM 14474
ISO 9001:2015
Clause
10.2
Assessment Report.
0008915578-000
3284875
Minor
Area/process:
Internal audit and nonconformity and corrective action; Objectives and performance improvement
Details:
Nonconformity and corrective action has not been fully realised.
Objective Evidence:
Cause
04 2021 Packing - Internal Audit (Sep 2021).pdf - 1 x minor NC raised
- The NC has not been taken through the full corrective action process Inc. root cause.
The process was not followed as specified within the procedure.
Correction/containment
A review of the process was conducted and it determined that photography was not a real requirements. Therefore the procedure would be amended,
Corrective action
Procedure QMS025 Packing was updated to remove the requirement for photography issue 1.1P dated 24-03-2022.
Closed?
Yes
Justification
Procedure witnessed and the photography section removed.
Page 11 of 25
Assessment Report.
Findings from this assessment
Opening Meeting. Changes to the Organisation, QMS, Quality Policy and Scope: The opening, meeting was conducted with those specified above. The organisation has seen several changes since the last visit from BSI and these are defined as follows: The appointment of a new Operations Manager starting 27th June 2022. The appointment of a new Production Manager. The appointment of a new Supply Chain Manager. The Quality Management System has not seen any significant changes and is currently at version 1.2J. The Quality Policy is a controlled document within the QMS and meets the requirements of the standard. The Policy is displayed throughout the organisation on various notice boards. The scope was read out at the meeting and agreed to be current however this is under review as the organisation provide a service to the equipment at customer’s sites.
Finding Reference Certificate Standard Location reference Assessment Number
Category
2203367-202206-I1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
4.3
0008915578-000
3394466
Opportunity for Improvement
Area/process:
Opening Meeting. Changes to the Organisation, QMS, Quality Policy and Scope
Details
Define the wording for the scope and forward to BSI for amendment to the certificate and plan.
Context of the Organisation, Risks and Opportunities, Objectives and Targets: The Context of the Organisation was provided dated 15-04-2020. There is a non-conformance open that shows the document to be requiring a review. This is left open as the review will be conducted at the Management Review Meeting planned for November 2022.
Risks and Opportunities are part of the above document and was required on the 23-03-2022. Any changes required to this process will be conducted at the next Management Review Meeting. A total of 16 Risks were identified and a total of 7 opportunities.
Objectives and targets are set by Group and then rolled down to the relevant departments. The objectives are defined as follows: Detail of Objective Cost of Escaping Defects < £13,200 Average time to close NCR > 14 days Customer NCRs > 9 per month
Page 12 of 25
Maintain certification to BS EN ISO 9001:2015 Quality Standard Internal Audit Schedule Compliance
The above objectives are measured and reported on a monthly basis, a colour coded system of tables and graphs are used to pictorially identify any trends or shortfalls.
Assessment Report.
Management Review and Internal Audits: The Management Review process is conducted formally annually, although a meeting is conducted by Top Management monthly and the elements are discussed in this meeting. The plan has been changed to cover the topic annually in the January audit.
The internal audit process was demonstrated using the following documents: Audit Schedule for 2021/2022 provided that covers the QMS audited over a twelve month period. Purchasing and Stores Engineering Service Packing Sales Manufacturing - Showers and Tanks Manufacturing Fabrication QMS Systems A separate spreadsheet shows all of the clause sections of the standard cross referenced to the audit programme thus ensuring that all clauses are audited.
Audit reports as follows: ~ 05-2022 Sales dated 20-10-2021 no issues identified. ~ 06-2022 Manufacturing - Showers and Tanks dated 10-01-2022 no issues identified.
Finding Reference Certificate Standard Location reference Assessment Number
Category
2203367-202206-I2
ISO 9001:2015
0008915578-000
3394466
Opportunity for Improvement
Certificate Reference
Clause
FM 14474
9.3.1
Area/process:
Management Review and Internal Audits
Details
The monthly meeting elements of the QMS are to be rolled into a formal set of minutes for the annually review conducted in January visits.
Page 13 of 25
Assessment Report.
Non-conformity and Correctives Action, Customer Satisfaction and Complaints: The process was demonstrated using the following documents: ~ Non-conformance Register showing all forms of issues from Non-conformances, OFI’s and Customer Complaints. ~ From 26-05-2021 thorough to today a total of nine OFI’s recorded, one Non-conformance and all of these are closed out. ~ Corrective actions are recorded on the register as notes and a series of measures are specified against each issue. ~ Supplier Non-conformance raised against Abtech for BPG6 EEXE Junction Box M20&M25. ~ Issue recorded as incomplete parts without earthing bolts.
Customer Satisfaction is recorded as ~ No evidence could be provided at this time.
Customer Complaints QMS015 Complaints Process Revision 1.3 dated 23-12-2020. ~ No customer complaints have been recorded for this period.
Tank Showers and Test Bed: The process was demonstrated using the following documents: ~ All projects are built to a specification identified by the model number. ~ Test Document / Atex Equipment Register is photocopied from an original and can barely be read. ~ Sample witnessed Hughes Job Reference 109043 2/3 dated 23-06-2022. ~ Production schedule shows all projects through the department with the following titles identified: ~ Job No. Customer, Quantity, Product Code, Product Name, Due, Frames, Tanks, Tops, Legs, Promised Delivery Date. ~ All work is allocated to individuals for the appropriate build and or test. ~ Projects are tested as per the design criteria and the following equipment used to verify: ~ Fluke Multimeter Serial Number 38050340WS Calibrated 10-06-2021 next due 09-06-2022. ~ Thermometer Serial Number 32538520425 RS Components Certificate No. 1602116 dated of expiry 14-10-2019. ~ Test results are recorded on the Test Document/Atex Equipment Register. ~ Job Sheet witnessed 0000109121 Despatch dated 08-07-2022 Description 01393J783 Job Pack consist of Job Sheet and BOM.
Page 14 of 25
Finding Reference Certificate Standard Location reference Assessment Number
Category
2203367-202206-I3
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.5.1
Assessment Report.
0008915578-000
3394466
Opportunity for Improvement
Area/process:
Tank Showers and Test Bed
Details
Reprint the original document and circulate for use.
Technical Design and Document Control: The process was demonstrated using the following documents: The products are split into two defined product ranges. Standard Product and Engineered Solutions. ~ Document Packs are created for all types of projects and these consist of Specifications, BOM’s and where required Drawings. ~ Workload is controlled by Microsoft Trello. The projects are allocated to individuals and the stages controlled e.g. Approvals, Drawings on Hold, Comments Returned, Drawing in Progress etc. ~ Designs are checked internally by another engineer and not the person designing the project. ~ BOM’s are also checked and authorised to minimise errors. ~ PDM Database controls the parts required for the projects. ~ PDF Directory stores the latest drawing for access purposes for all departments. ~ Data Card for all drawings show the controls of issues, dates, names, etc. ~ Sample witnessed Sales Order No. 10967 ~ Sample drawing Model No. EXP-SD-18GS/85G Outdoor Self-draining Emergency Safety Shower with Eye/Facewash Fountain. Drawn by AV dated 20-06-22, Checked by JH dated 23/06/22, Approved by JH dated 23-06-22. Drawing Number 109167-01 Revision A. ~ Email quotes received and this equates to the specification for the customer. ~ Work-to Lists create the job cards. ~ On approval from customer enter details onto Sage system and this controls the BOM for selection and or ordering purposes. BOM Accuracy is a KPI that the department are measured on and currently the results are scored as follows: ~ BOM Discrepancies vs Completed. ~ BOM Discrepancies KPI. ~ BOM Discrepancies by Value Stream. ~ BOM Discrepancies in Prem. ~ BOM Discrepancies in EXP. ~ BOM Discrepancies in Tanks. ~ BOM Discrepancies Heated.
Page 15 of 25
Assessment Report.
Purchasing and Supplier Management: The process was demonstrated using the following documents: All purchasing is controlled by the Sage Operating Software. MRP reports are run overnight to ensure that stocks are maintained and new components ordered. BOM’s are controlled by the software and when released the system defines the shortages and places orders. All suppliers are listed on Sage and are approved from a historical basis. ~ Sample witnessed Drawing Number 10257 Fabrication made internally by the division. ~ Sample Abtech BPG6 Junction Box.
Page 16 of 25
Minor (2) nonconformities arising from this assessment.
Assessment Report.
Finding Reference Certificate Standard Location reference Assessment Number
Category
2203367-202206-N1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.1.5.2
0008915578-000
3394466
Minor
Area/process:
Tank Showers and Test Bed
Statement of non- conformance:
The process was not effective
Measurement traceability When measurement traceability is a requirement, or is considered by the organisation to be an essential part of providing confidence in the validity of measurement results, measuring equipment shall be:
a) calibrated or verified, or both, at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards; when no such standards exist, the basis used for calibration or verification shall be retained as documented information; b) identified in order to determine their status; c) safeguarded from adjustments, damage or deterioration that would invalidate the calibration status and subsequent measurement results.
The organisation shall determine if the validity of previous measurement results has been adversely affected when measuring equipment is found to be unfit for its intended purpose, and shall take appropriate action as necessary.
Ensure that all equipment is calibrated as specified and ensure that supporting certificates and labels are affixed to the equipment.
Clause requirements
Objective Evidence
Cause
Correction/containment
Corrective action
Page 17 of 25
Assessment Report.
Finding Reference Certificate Standard Location reference Assessment Number
Category
2203367-202206-N2
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.1.5.2
0008915578-000
3394466
Minor
Area/process:
Tank Showers and Test Bed
Statement of non- conformance:
The process was not effective
Measurement traceability When measurement traceability is a requirement, or is considered by the organization to be an essential part of providing confidence in the validity of measurement results, measuring equipment shall be:
a) calibrated or verified, or both, at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards; when no such standards exist, the basis used for calibration or verification shall be retained as documented information; b) identified in order to determine their status; c) safeguarded from adjustments, damage or deterioration that would invalidate the calibration status and subsequent measurement results.
The organization shall determine if the validity of previous measurement results has been adversely affected when measuring equipment is found to be unfit for its intended purpose, and shall take appropriate action as necessary.
Ensure that all equipment is calibrated as specified and ensure that supporting certificates and labels are affixed to the equipment.
Clause requirements
Objective Evidence
Cause
Correction/containment
Corrective action
Page 18 of 25
Assessment Report.
Next visit objectives, scope and criteria
The objective of the assessment is to conduct a surveillance assessment and look for positive evidence to verify that elements of the scope of certification and the requirements of the management standard are effectively addressed by the organisation’s management system; that the system is demonstrating the ability to support the achievement of statutory, regulatory and contractual requirements and the organisation’s specified objectives as applicable with regard to the scope of the management standard; to confirm the ongoing achievement and applicability of the forward strategic plan.
The scope of the assessment is the documented management system with relation to the requirements of BS EN ISO 9001: 2015 and the defined assessment plan provided in terms of locations and areas of the system and organisation to be assessed.
BS EN ISO 9001: 2015 Hughes Safety Showers Limited management system documentation Please note that BSI reserves the right to apply a charge equivalent to the full daily rate for cancellation of the visit by the organisation within 30 days of an agreed visit date. It is a condition of registration that a deputy management representative be nominated. It is expected that the deputy would stand in should the management representative find themselves unavailable to attend an agreed visit within 30 days of its conduct.
Page 19 of 25
Assessment Report.
Next visit plan
Date
Auditor
Time
Area/process
Clause
05/12/2022
Jane Simms
09:00
Opening Meeting
09:15
QMS Objectives, targets and management programmes
09:30
Management review
10:00
Internal audits QMS
10:30
Changes in context, interested parties and needs and expectations
10:45
Nonconformity and corrective action
11:00
Risks and Opportunities
11:15
Order Processing UK
11:45
Order processing Decontamination
12:30
Lunch
13:00
Assembly: Premier
13:30
Goods receiving/stores
14:00
Packing & Despatch
14:30
Resource, Competence, training and awareness
15:00
Report Preparation
16:00
Closing Meeting
Page 20 of 25
Appendix: Your certification structure & ongoing assessment programme
Assessment Report.
Scope of certification
FM 14474 (ISO 9001:2015) The design, development, manufacture and supply of industrial safety showers, eyebaths, decontamination units, cubicles and peripheries to company or customer specifications.
The design, development, manufacture and supply of industrial safety showers, eyebaths, decontamination units, cubicles and peripherals to company or customer specifications.
Assessed location(s) The audit has been performed at Central Office.
Stockport / FM 14474 (ISO 9001:2015)
Location reference Address
Visit type
Assessment number
Assessment dates
0008915578-000 Hughes Safety Showers Limited Whitefield Road Bredbury Stockport SK6 2SS United Kingdom
Continuing assessment (surveillance)
3394466
23/06/2022
Deviation from audit plan
Yes
Reason for deviation from audit plan
Due to departments not being available the plan was swapped to suit Order Processing UK swapped to Tank Showers and Test Bed Order Processing Decontamination swapped to Technical Design and Document Control
Total number of Employees
80
Effective number of Employees Scope of activities at the site The design, development, manufacture and supply of
80
industrial safety showers, eyebaths, decontamination units, cubicles and peripherals to company or customer specifications.
Assessment duration
1 day(s)
Page 21 of 25
Certification assessment programme
Assessment Report.
Audit1 Audit2 Audit3 Audit4 Audit5 Audit6
01/22
07/22
01/23
07/23
01/24
07/24
Certificate number - FM 14474 Location reference - 0008915578-000
Business area/location
Date (mm/yy):
Duration (days):
QMS Objectives, targets and management programmes
Management review
Internal audits QMS
Changes in context, interested parties and needs and expectations
Risks and Opportunities
Customer satisfaction/complaints
Technical Design & Dev & drawing control
Servicing dept. (site visit once in cycle or office review of controls) - Not yet added to scope of certification
Goods receiving/stores
Purchasing/Supplier Management & Contractor control
Fabrication
Assembly: Tank showers Plus test bed
Assembly: Premier
Assembly: EXP
Order processing Export
Packing & Despatch
1
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
Resource, Competence, training and awareness
Nonconformity and corrective action
X
X
Order processing Decontamination
Order Processing UK
Leadership and commitment top management discussion
Recertification by strategic review
Page 22 of 25
1
X
X
X
X
X
X
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
X
X
X
X
1
X
X
X
X
X
Assessment Report.
Expected outcomes for accredited certification What accredited management system certification means? To achieve an organisation’s objectives related to the Expected Outcomes intended by the management systems standard, the accredited management system certification is expected to provide confidence that the organisation has a management system that conforms to the applicable requirements of the specific ISO standard.
In particular, it is to be expected that the organisation • has a system which is appropriate for its organisational context and certification scope, a defined policy appropriate for the intent of the specific management system standard and to the nature, scale and impacts of its activities, products and services over their lifecycles, is addressing risks and opportunities associated with its context and objectives; • analyses and understands customer needs and expectations, as well as the relevant statutory and regulatory requirements related to its products, processes and services; • ensures that product, process and service characteristics have been specified in order to meet customer and applicable statutory/regulatory requirements; • has determined and is managing the processes needed to achieve the Expected Outcomes intended by the management system standard; • has ensured the availability of resources necessary to support the operation and monitoring of these products, processes and services; • monitors and controls the defined product process and service characteristics; • aims to prevent nonconformities, and has systematic improvement processes in place including the addressing of complaints from interested parties; • has implemented an effective internal audit and management review process; • is monitoring, measuring, analysing, evaluating and improving the effectiveness of its management system and has implemented processes for communicating internally, as well as responding to and communicating with interested external parties.
What accredited management systems certification does not mean? It is important to recognize that management system standards define requirements for an organisation’s management system, and not the specific performance criteria that are to be achieved (such as product or service standards, environmental performance criteria etc.).
Accredited management systems certification should provide confidence in the organisation’s ability to meet its objectives related to the intent of the management system standard. A management systems audit is not a full legal compliance audit, and does not necessarily ensure ethical behaviour or that the organisation will always achieve 100% conformity and legal compliance, though this should of course be a permanent goal.
Within its scope of certification, accredited management systems certification does not imply or ensure, for example: • that the organisation is providing a superior product and service, or • that the organisation’s product and service itself is certified as meeting the requirements of an ISO (or any other) standard or specification.
Page 23 of 25
Assessment Report.
Definitions of findings:
Nonconformity: Non-fulfilment of a requirement.
Major nonconformity: Nonconformity that affects the capability of the management system to achieve the intended results. Nonconformities could be classified as major in the following circumstances: • If there is a significant doubt that effective process control is in place, or that products or services will meet specified requirements; • A number of minor nonconformities associated with the same requirement or issue could demonstrate a systemic failure and thus constitute a major nonconformity.
Minor nonconformity: Nonconformity that does not affect the capability of the management system to achieve the intended results.
Opportunity for improvement: It is a statement of fact made by an assessor during an assessment, and substantiated by objective evidence, referring to a weakness or potential deficiency in a management system which if not improved may lead to nonconformity in the future. We may provide generic information about industrial best practices but no specific solution shall be provided as a part of an opportunity for improvement.
How to contact BSI
Visit the BSI Connect Portal, our web-based self-service tool to access all your BSI assessment and testing data at a time that’s convenient to you. View future audit schedules, submit your corrective action plans and download your reports and Mark of Trust logos to promote your achievement. Plus, you can benchmark your performance using our dashboards to help with your continual improvement journey.
Should you wish to speak with BSI in relation to your certification, please contact your local BSI office – contact details available from the BSI website: https://www.bsigroup.com/en-GB/UK-office-locations/
Notes
This report and related documents are prepared for and only for BSI’s client and for no other purpose. As such, BSI does not accept or assume any responsibility (legal or otherwise) or accept any liability for or in connection with any other purpose for which the Report may be used, or to any other person to whom the Report is shown or in to whose hands it may come, and no other persons shall be entitled to rely on the Report. If you wish to distribute copies of this report external to your organisation, then all pages must be included.
Page 24 of 25
Assessment Report.
BSI, its staff and agents shall keep confidential all information relating to your organisation and shall not disclose any such information to any third party, except that in the public domain or required by law or relevant accreditation bodies. BSI staff, agents and accreditation bodies have signed individual confidentiality undertakings and will only receive confidential information on a ‘need to know’ basis.
This audit was conducted through document reviews, interviews and observation of activities. The audit method used was based on sampling the organisation’s activities and it was aimed to evaluate the fulfilment of the audited requirements of the relevant management system standard or other normative document and confirm the conformity and effectiveness of the management system and its continued relevance and applicability for the scope of certification.
As this audit was based on a sample of the organisation’s activities, the findings reported do not imply to include all issues within the system.
Regulatory compliance
BSI conditions of contract for this visit require that BSI be informed of all relevant regulatory non- compliance or incidents that require notification to any regulatory authority. Acceptance of this report by the client signifies that all such issues have been disclosed as part of the assessment process and agreement that any such non-compliance or incidents occurring after this visit will be notified to the BSI client manager as soon as practical after the event.
Page 25 of 25
File: ISO 9001 BSI Report - 28th Feb 2023.pdf
Assessment Report
Hughes Safety Showers Limited
Assessment dates Assessment Location(s) Report author Assessment Standard(s)
28/02/2023 to 28/02/2023 (Please refer to Appendix for details) Stockport (000) Christopher Wright ISO 9001:2015
Page 1 of 33
Assessment Report.
Table of contents Executive summary … 3 Changes in the organization since last assessment … 4 NCR summary graphs … 4 Your next steps … 6 NCR close out process … 6 Assessment objective, scope and criteria … 6 Statutory and regulatory requirements … 6 Assessment participants … 7 Assessment conclusion … 7 Findings from previous assessments … 8 Findings from this assessment … 13 Opening Meeting: … 13 QMS Objectives, targets and management programmes: … 13 Management review: … 14 Internal audits QMS: … 14 Changes in context, interested parties and needs and expectations: … 15 Nonconformity and corrective action: … 15 Risks and Opportunities: … 16 Order Processing UK Order processing Decontamination: … 16 Goods receiving/stores: … 17 Assembly: Premier: … 18 Packing & Despatch: … 19 Resource, Competence, training and awareness: … 19 Major (1) nonconformities arising from this assessment. … 20 Minor (6) nonconformities arising from this assessment. … 21 Next visit objectives, scope and criteria … 27 Next visit plan … 28 Appendix: Your certification structure & ongoing assessment programme … 29 Scope of certification … 29 Assessed location(s) … 29 Certification assessment programme… 30 Expected outcomes for accredited certification … 31 Definitions of findings: … 32 How to contact BSI … 32 Notes … 33 Regulatory compliance … 33
Page 2 of 33
Assessment Report.
Executive summary
This audit was carried out remotely with agreement of the client and has been conducted using Information and communication technologies including Teams and WhatsApp IT methodology, which was also with full agreement and support of the client.
The planned audit objectives have been achieved, there were no connectivity issues which adversely affected the audit.
The organisation’s strategy is “To be the most trusted EHS partner to distributors and customers worldwide”.
During the course of this visit, the quality management system has demonstrated that it is generally supporting the achievement of the intended outcomes. Relevant quality risks and opportunities were seen to have been effectively managed, however following changes of personnel several issues were identified with the quality management system
A particular strengths of the system identified was the openness and attitude of the employees interviewed.
Of the four non-conformances outstanding from the last assessment, two have been successfully closed. 1 major and 6 minor NCR’s have been identified during the assessment
A one day close out visit has accordingly been booked for 27 April 2023. This will be conducted by a qualified assessor and will be used as part of your evaluation of compliance against ISO9001:2015. This is chargeable at standard rates.
A corrective action plan is required. Please submit this through the BSI Connect Portal detailing the nonconformities, the root causes, correctios and your proposed corrective actions, with responsibilities and timescales allocated. The plan is to be submitted no later than 07/03/2023. If the corrective action plan is not received by this date you may be putting your certification status at risk.
It was noted that the client is not in possession of ISO9001:2015. This can be purchased from www.bsigroup.com
Page 3 of 33
Assessment Report.
Changes in the organization since last assessment
The following changes in relation to organization structure and key personnel involved in the certified management system were noted: New Operations Manager New QHSE Manager planned, March 2023 Supply Chain Manger has left the business
No change in relation to the audited organization’s activities, products or services covered by the scope of certification was identified.
There was no change to the reference or normative documents which is related to the scope of certification.
NCR summary graphs
Areas of the standard(s) where BSI recorded findings
Page 4 of 33
Which standard(s) BSI recorded findings against
Assessment Report.
Where BSI recorded findings
Page 5 of 33
Assessment Report.
Your next steps
NCR close out process
Corrective actions with respect to nonconformities raised at the last assessment have been reviewed. Actions were not found to be effectively implemented in all areas. Such areas, identified in subsequent sections of the report, will be further reviewed for closure at the next assessment. Both major nonconformities and minor nonconformities requiring attention were identified. These, along with other findings, are contained within subsequent sections of the report. A minor nonconformity relates to a single identified lapse in the management system. A major nonconformity indicates a breakdown in the management system’s ability to effectively control the processes for which it was intended. The identification of a major nonconformity places the validity of certification at risk. It is necessary to investigate the underlying cause of any nonconformity to determine corrective action. The proposed action will be reviewed for effective implementation at the next assessment.
Please refer to Assessment Conclusion and Recommendation section for the required submission and the defined timeline.
Assessment objective, scope and criteria The objective of the assessment was to conduct a surveillance assessment and look for positive evidence to verify that elements of the scope of certification and the requirements of the management standard are effectively addressed by the organization’s management system; that the system is demonstrating the ability to support the achievement of statutory, regulatory and contractual requirements and the organization’s specified objectives as applicable with regard to the scope of the management standard; to confirm the ongoing achievement and applicability of the forward strategic plan and where applicable to identify potential areas for improvement of the management system.
The scope of the assessment is the documented management system with relation to the requirements of ISO9001:2015 and the defined assessment plan provided in terms of locations and areas of the system and organization to be assessed.
ISO9001:2015 Hughes management system documentation
Statutory and regulatory requirements The management system contains processes for legal and other requirements and identifies the sources to be used for researching which legal and other requirements are applicable to the organisation and its activities Company Law, Employment laws and health, safety and environmental legislation all apply
The processes involved were considered to be effective in that there are no known breaches of applicable legislation.
Page 6 of 33
Assessment participants
Name
Position
Opening meeting
Closing meeting
Interviewed (processes)
Assessment Report.
Paul Darlington
David Forster
Kevin Whalley
Wayne Tomlinson
Chris Fletcher
Chloe Chapman
Managing Director Operations Manager Head of Sales Materials Controller Logistics Manager HR Business Partner
Assessment conclusion
X
X
X
X
X
X
X
X
X
X
BSI assessment team
Name
Christopher Wright
Position
Team Leader
Assessment conclusion and recommendation
The audit objectives have been achieved and the certificate scope remains appropriate. The audit team concludes based on the results of this audit that the organization does fulfil the standards and audit criteria identified within the audit report and it is deemed that the management system continues to achieve its intended outcomes.
RECOMMENDED - Corrective Action Closure Required (‘Major’ findings): The audited organization may be recommended for continued certification, based upon satisfactory closure of all ‘Major’ findings, and a satisfactory corrective action plan for all ‘Minor’ findings as shown in this report.
Please submit a plan through the BSI Connect Portal detailing the nonconformity, the root cause, correction and your proposed corrective action, with responsibilities and timescales allocated. The plan is to be submitted no later than 07/03/2023. If the corrective action plan is not received by this date you may be putting your certification status at risk.
For any questions please contact your local BSI office, referencing the report number 3499417.
An additional 1 day visit over and above the continuing assessment plan will be necessary to verify that the planned corrective action has been effectively implemented. This visit will take place on 27/04/2023.
2014882-202101-N3 and 2203367-202206-N2 remain outstanding
Page 7 of 33
Assessment Report.
Use of certification documents, mark / logo or report
The use of the BSI certification documents and mark / logo is not effectively controlled. Refer to NCR 2299848-202302-N1
Details: Hughes Safety Showers Limited hss_brochure_1021_web.pdf claims • ISO 9001:2015 Quality Management System Certification • ISO 14001:2015 Environmental Management Systems Standard • ISO 45001:2018 Health and Safety Management Systems Standard The business is not registered to ISO14001 or ISO45001
Findings from previous assessments
Finding Reference Certificate Standard Location reference
Category
2014882-202101-N3
Certificate Reference
FM 14474
ISO 9001:2015
Clause
9.3.1
0008915578-000
Minor
Area/process:
Management System
Details:
The current process for management review does not ensure the QMS is adequately reviewed for suitability, adequacy and effectiveness.
At present an annual review meeting is held (last conducted Jan 2020). The annual review typically concludes that the system is effective, however the impartial review informally conducted by the management team would indicate to the contrary e.g. lack of ownership of processes, documentation not reviewed and updated effectively.
Objective Evidence:
Cause
Monthly top management reviews take place. It is understood that the organization will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Correction/containment
Monthly top management reviews take place. It is understood that the organization will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Corrective action
Page 8 of 33
Monthly top management reviews take place. It is understood that the organization will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
Assessment Report.
Closed?:
No
Justification
Monthly top management reviews take place. It is understood that the organization will consider an agenda matrix, to ensure full coverage of requirements. Will follow up at the next audit. Annual Management Review is not fit-for-purpose.
09/12/2021 Good progress, however, 2022 Dploy review forthcoming, which may incorporate Management Review elements.
23-06-22 Top Management conduct monthly meetings and elements of the QMS are discussed. Thee are to be rolled out into a formal set of minutes and will be reviewed annually in the January audits.
28/2/2023
- No progress has been made. See Major NCR
Page 9 of 33
Assessment Report.
2142637-202112-N1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
4
0008915578-000
3284875
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Context/issues, risks and opportunities; Interested parties and needs and expectations
Details:
Context of the organization has not been fully realised.
Objective Evidence:
Cause
JREMEA-HS-FM-026 00 Risk and Opportunities (Oct 2018).xlsx (4.1) Interested parties register 2020.xlsx (4.2)
- The above two docs are overdue a review.
Issue pre-dates current Operations Manager
Correction/containment
Context of the organisation power point created
Corrective action
Context of the organisation power point document 7/8/2022 seen and evidenced
Closed?:
Yes
Justification
23-06-2022 The document still requires a review as it is dated 15-04- 2020.
28/2/2023 Context of the organisation and associated documents evidenced and now satisfactory
Page 10 of 33
Assessment Report.
2203367-202206-N1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
9.1.2
0008915578-000
3394466
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Non-conformity and Correctives Action, Customer Satisfaction and Complaints
Details:
Objective Evidence:
Cause
The process was not fully effective
Measure the levels of satisfaction from Customers and report at the management review meeting
While Hughes were able to demonstrate processes are managed well to deal with customer issues, there is little in place to show proactive, ongoing sampling of customer opinion etc (regardless of complaints.)
Correction/containment
Consider a formal survey.
Corrective action
Carry out a formal survey.
Closed?:
Yes
Justification
- Customer survey not used
- Days to close complaint measured.
- Customer complaint log in place. Evidenced
- QMS015, issue 1.4, 23/12/2020 refers
Page 11 of 33
Assessment Report.
2203367-202206-N2
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.1.5.2
0008915578-000
3394466
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Tank Showers and Test Bed
Details:
Objective Evidence:
Cause
The process was not effective
Ensure that all equipment is calibrated as specified and ensure that supporting certificates and labels are affixed to the equipment.
The issue here was a Fluke multimeter whose calibration had expired. The meter was pulled form a drawer by the Tanks team leader. Subsequent discussion confirmed that this meter had not been used for some considerable time, and that the area concerned was appropriately serviced by meters within expiration.
Correction/containment
Meter concerned was sent to PASS UK for calibration that next day.
Corrective action
Review calibration log and equipment on shopfloor for any issues. None found. Larger process is working
Closed?:
No
Justification
28/2/2023 Issue remains open. See also, further NCR
Page 12 of 33
Assessment Report.
Findings from this assessment
Opening Meeting:
- Business overview presented
- Meeting held with the MD and Operations Manager
- Visit scope and plan confirmed.
- Future visits planned
- A follow up of conclusions resulting from internal audits was carried out and there are two outstanding issues: 2014882-202101-N3, 2203367-202206-N2
QMS Objectives, targets and management programmes: Evidence:
- QMS000, issue 1.2 J Last updates: 25/2/2021
- Policy. Endorsed by Paul Darlington, MD, 25/2/2021
- Policy displayed on notice boards, and reception.
Objectives:
- Level 1 objectives set by Justrite Safety Group CEO. Growth, continual Improvement
- Level 2 objectives set by the MD. Strategy ‘X’ Chart used
- Level 3 objectives cascaded to departments and individuals as necessary
The objectives are defined in KPI’s:
- Maintain registration to BS EN ISO 9001:2015 Quality Standard
- Internal Audit Schedule Compliance
- Cost of Escaping Defects. Achieved 8/12 months
- Average time to close NCR <14 days. 10 days average throughout 2022
- Customer of customer complaints <8 per month. Achieved
- BOM accuracy 92.71%. Actual 92.56%
- Deployed objectives document seen. Satisfactory
Planned activities have been fully realised for the processes above
Methods and determination of process results.
- Management review
- The above objectives are measured and reported on a monthly basis, a colour coded system of tables and graphs are used to pictorially identify any trends or shortfalls.
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Page 13 of 33
Assessment Report.
Management review: Evidence:
There has been no management review +++ See Major NCR +++
Planned activities have not been fully realised for the processes above.
Methods and determination of process results.
- See Major NCR below
Process results
- Planned activities have not been achieved.
The above evidence does not demonstrate, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Internal audits QMS: Evidence:
- 2021/2022 plan seen
- 4 internal audits planned for 2022
Reviewed:
-
QMS014, Manufacturing, Showers and Tanks, 06/2022, dated 10/1/2022. No issues
-
QMS018, Fabrication. 07/2022, dated 23/2/2022. No issues
-
Manufacturing Composites. 08/2022, planned for 22/5/2022. not available. Audit plan shows audit planned but not completed. Audit appears to be misfiled
-
QMS systems planned for 29/5/2022. Not completed +++ See NCR +++
-
No audits carried out so far in 2023
-
Design (QMS051) last audited 17/6/2021. Evidenced
-
Purchasing/Stores (QMS044) last audited 26/5/2021. Evidenced
-
Packing (QMS025) last audited 13/9/2021. Evidenced. 1 NCR raised. Seen on log. Closed 13/12/2021
Planned activities have not been fully realised for the processes above.
Methods and determination of process results.
- Audit plan reviewed
- QMS003, issue 1.1 G
Process results
- Planned activities have been not been achieved.
The above evidence does not demonstrate, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Page 14 of 33
Assessment Report.
Changes in context, interested parties and needs and expectations: Evidence:
- Context of the organisation power point document 7/8/2022 seen and evidenced
- SWAT analysis in place
- Understanding context
- PESTLE analysis
- Needs ands expectations of interested parties
- Interested parties register Rev 3, 24/2/2022. also covers internal and external issues.
Planned activities have been fully realised for the processes above.
Methods and determination of process results.
- Reviewed by senior management and group CEO
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Nonconformity and corrective action: Evidence:
- Corrective action log QMD045 in place and evidenced, created 30/1/2019
- Records internal opportunities for improvement
- QMD045 Log unused since 2020/2021
- Audit programme used to record issues from 2021
- Issues raised at last assessment on 3/7/2022 are not entered on the log +++ NCR +++
Customer complaints/Customer Satisfaction:
- Customer complaint log in place. Evidenced
- 87 complaints since the last audit. 75 justified
- Customer Satisfaction is measured by repeat business and complaints
- QMS015, issue 1.4 23/12/2020 refers +++ NCR +++
Planned activities have not been fully realised for the processes above.
Methods and determination of process results.
- Please see NCR’s below
Process results
- Planned activities have not been achieved.
The above evidence does not fully demonstrate, the system’s ability to deliver its intended outcomes and the process is considered to be effective
Page 15 of 33
Risks and Opportunities: Evidence:
- Risks and opportunities log 2022, rev 3 seen and satisfactory. Links to SWOT and PESLTE analysis
- Impact, probability, significance all considered. Red=Significant, Green=insignificant
Planned activities have been fully realised for the processes above.
Assessment Report.
Methods and determination of process results.
- Annual review
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Order Processing UK Order processing Decontamination: Evidence:
- Sales Force used
- RFQ often requested from customers
- QMS009 Sales process, Issue 1E, 24/1/2019
Reviewed:
-
Request for quote 3/9/2022, Flowtronix ltd, Q094403-5 (5th revision). All revisions saved
-
Quotes seen. Lead time and shipping terms shown
-
Certificate of Origin
-
Export/Import duties arranged by customer
-
Customer Purchase Order PO/FTJ/I/6676, 27/10/2022 (Quote Rev 6 accepted)
-
Order entered onto Sage software
-
Bill of Materials created
-
Process for populating order demonstrated. All product lines added
-
All orders held in separate folders on system
-
Sales order 110692 seen
-
Drawing approval required by customer for approval
-
Commercial checks and financial and technical validation (contract review) carried out
-
Order passed to operations and production for planning
Planned activities have been fully realised for the processes above.
Methods and determination of process results.
- Commercial checks and financial and technical validation (contract review) carried out
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Page 16 of 33
Assessment Report.
Goods receiving/stores: Evidence:
- Items arrive during the day, mainly carriers
- Supplier Manplas Delivery note 210142, 28/2/2023, PO No.229197. 2 product lines
- Items matched against delivery note
- Delivery paperwork matched against purchased
- Discrepancies reported to Purchasing Manager. Back orders normally required
- Stores personnel book items in. Log in provides traceability
- Any Certificates of Conformity passed to Engineering department
- Visual and quantity inspections carried
- Pre determined locations used. Card system used to control stocks
- New pars allocated permanent locations or temporary holding locations
- Slow moving stock assessed by engineering department
- Cycle count checks carried out daily. Each cycle takes about 1 month to complete
- Quarantine location provided. Purchasing department advised
- Purchasing department determine disposition of faulty/damaged items
- Delivery notes filed and passed to Finance for payment
- Production Team Leaders issue works order to stores
- Stores raise pick list. 57598: Internal (Hughes North America) 28/2/2023 evidenced
- Individual operators log items on own system and provides traceability
- Shows all details required by picker
- Stores issue to works and stocks reduced on system
- Items delivered to works areas by stores
- Sage system screenshots viewed
Planned activities have been fully realised for the processes above
Methods and determination of process results.
- Cycle counts carried out
- Stock accuracy monitored
- Slow moving stock assessed
- Random pick checks carried out
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Page 17 of 33
Assessment Report.
Assembly: Premier: Evidence:
-
Process seen and virtual tour via WhatsApp
-
Items recently picked seen on pick lists
-
Works order 57118, SO111862: Johnson Matthey
-
Job pack issued contains drawings, Bill of Material issued to operators. Team leaders responsible for issuing drawings and removing old ones
-
Model 32K cubical showers seen in production.
-
Finished goods area seen
-
Operators sign works order as evidence of final inspection
-
Works order 55347, signed by NH
-
Works order 56324, sales order 111545, signed by JW
-
Final inspection passed labels seen
-
There is no evidence of controlled issue of drawings to operators and removal of older versions +++ See Minor NCR +++
-
ELE008. Fluke multi meter Serial No. 43860322WS. Last calibrated 1/5/2022 (12 monthly) Pass calibration
-
ELE004 Fluke multi meter Serial No. 38050340WS. Last calibrated 21/7/2022 (12 monthly) Pass calibration
-
QMD022 Calibration Master inventory shows all calibrated items
-
Green=valid. Black= out of use +++ See NCR +++
Planned activities have been fully realised for the processes above.
Methods and determination of process results.
- Daily production monitoring carried out
- Local QDCP Cell boards introduced (seen)
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Page 18 of 33
Assessment Report.
Packing & Despatch: Evidence:
- Job sheet from production confirms items ready for despatch
- Packing specification sheet attached to job sheet. Shows any packing requirements including special requirements
- Packing department pack according to schedule
- All items ticked when checked for specification and quantity
- Package details recorded, signed and dated (evidenced)
- 1116661: Vital Energi and 111700: Arco reviewed. Both completed and signed as required
- Shipping documentation completed for domestic and exports. Process described
- HRIS (Human Resource Integrated System) in use
- Annual competence assessments carried out each March. evidenced for JW and NH
Planned activities have been fully realised for the processes above.
Methods and determination of process results.
- Annual competence assessments
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Resource, Competence, training and awareness: Evidence:
Skills matrix previously used. Production Manager is recreating
- Competencies assessed
- All personnel issued with job description
- Personnel assessed by management
- 3 month probation period
- Induction, contract issued
- HRIS (Human Resource Integrated System) in use
- Annual competence assessments carried out each March. Evidenced for JW and NH
Planned activities have been fully realised for the processes above.
Methods and determination of process results.
- Annual competence assessments
Process results
- Planned activities have been achieved.
The above evidence demonstrates, the system’s ability to deliver its intended outcomes and the process is considered to be effective.
Page 19 of 33
Major (1) nonconformities arising from this assessment.
Assessment Report.
Finding Reference Certificate Standard Location reference Assessment Number
Category
2299848-202302-M1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
9.3.1
0008915578-000
3499417
Major
Area/process:
Management review
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
Management Review
General Top management shall review the organization’s quality management system, at planned intervals, to ensure its continuing suitability, adequacy, effectiveness and alignment with the strategic direction of the organization.
No formal management review has been conducted since January 2020
Correction/containment
Corrective action
Page 20 of 33
Minor (6) nonconformities arising from this assessment.
Assessment Report.
Finding Reference Certificate Standard Location reference Assessment Number
Category
2299848-202302-N1
Certificate Reference
FM 14474
ISO 9001:2015
Clause
4.4.1
0008915578-000
3499417
Minor
Area/process:
Opening Meeting
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
The product brochure claims ISO Certified to standards that it is not registered to
The organization shall establish, implement, maintain and continually improve a quality management system, including the processes needed and their interactions, in accordance with the requirements of this International Standard.
Hughes Safety Showers Limited hss_brochure_1021_web.pdf claims: • ISO 9001:2015 Quality Management System Certification • ISO 14001:2015 Environmental Management Systems Standard • ISO 45001:2018 Health and Safety Management Systems Standard The business is not registered to ISO14001 or ISO45001
Correction/containment
Corrective action
Page 21 of 33
Assessment Report.
2299848-202302-N2
Certificate Reference
FM 14474
ISO 9001:2015
Clause
9.2.1
0008915578-000
3499417
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Internal audits QMS
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
The internal audit system is not effective
The organization shall conduct internal audits at planned intervals to provide information on whether the quality management system: a) conforms to:
- the organization’s own requirements for its quality management system;
- the requirements of this International Standard; b) is effectively implemented and maintained.
- Manufacturing Composites. 08/2022, planned for 22/5/2022. not available. Audit plan shows audit planned but not completed. Audit appears to be misfiled
- QMS systems planned for 29/5/2022. Not completed
- 2023 audit plan to be created
Correction/containment
Corrective action
Page 22 of 33
Assessment Report.
2299848-202302-N3
Certificate Reference
FM 14474
ISO 9001:2015
Clause
10.2.2
0008915578-000
3499417
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Nonconformity and corrective action
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
The requirements have not been met
The organization shall retain documented information as evidence of: a) the nature of the nonconformities and any subsequent actions taken; b) the results of any corrective action.
- QMD045 Log unused since 2020/2021
Correction/containment
Corrective action
Page 23 of 33
Assessment Report.
2299848-202302-N4
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.5.3.1
0008915578-000
3499417
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Nonconformity and corrective action
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
Document control requirements have not been fully met
Documented information required by the quality management system and by this International Standard shall be controlled to ensure: a) it is available and suitable for use, where and when it is needed; b) it is adequately protected (e.g. from loss of confidentiality, improper use, or loss of integrity).
Not all documents have been reviewed as required by QMS008 1.1H, 26/3/2021 eg:
- QMS015, issue 1.4, 23/12/2020
- QMS008, issue 1.1H, 26/3/2021
- QMS009, Issue 1.1E, 24/1/2019
Correction/containment
Corrective action
Page 24 of 33
Assessment Report.
2299848-202302-N5
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.1.5.2
0008915578-000
3499417
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Assembly: Premier
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
There is a lack of control regarding calibration
Measurement traceability When measurement traceability is a requirement, or is considered by the organization to be an essential part of providing confidence in the validity of measurement results, measuring equipment shall be: a) calibrated or verified, or both, at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards; when no such standards exist, the basis used for calibration or verification shall be retained as documented information;
The organization shall determine if the validity of previous measurement results has been adversely affected when measuring equipment is found to be unfit for its intended purpose, and shall take appropriate action as necessary.
ELE004 Fluke multi meter Serial No. 38050340WS. Last calibrated 21/7/2022 (12 monthly) Pass calibration. QMD022 Calibration Master inventory shows due 9/6/2022
QMD022 Calibration Master inventory shows:
- ELE001 Meggar Insulation Continuity Tester, due 1/4/2022
- ELE002 Meggar Loop RCD Tester, due 1/4/2022
- ELE005 Fluke PAT Tester shows calibration, due 1/4/2022
Correction/containment
Corrective action
Page 25 of 33
Assessment Report.
2299848-202302-N6
Certificate Reference
FM 14474
ISO 9001:2015
Clause
7.5.3.2
0008915578-000
3499417
Minor
Finding Reference Certificate Standard Location reference Assessment Number
Category
Area/process:
Assembly: Premier
Statement of non- conformance:
Clause requirements
Objective Evidence
Cause
There is a lack of control regarding issue of drawings to the shop floor
For the control of documented information, the organization shall address the following activities, as applicable: a) distribution, access, retrieval and use; b) storage and preservation, including preservation of legibility; c) control of changes (e.g. version control); d) retention and disposition.
There is no evidence of controlled issue of drawings to operators and removal of older versions
Correction/containment
Corrective action
Page 26 of 33
Assessment Report.
Next visit objectives, scope and criteria
The objective of the assessment is to conduct a surveillance assessment and look for positive evidence to verify that elements of the scope of certification and the requirements of the management standard are effectively addressed by the organization’s management system; that the system is demonstrating the ability to support the achievement of statutory, regulatory and contractual requirements and the organization’s specified objectives as applicable with regard to the scope of the management standard; to confirm the ongoing achievement and applicability of the forward strategic plan.
The scope of the assessment is the documented management system with relation to the requirements of ISO9001:2015 and the defined assessment plan provided in terms of locations and areas of the system and organization to be assessed.
ISO9001:2015 Hughes management system documentation
Please note that BSI reserves the right to apply a charge equivalent to the full daily rate for cancellation of the visit by the organization within 30 days of an agreed visit date. It is a condition of registration that a deputy management representative be nominated. It is expected that the deputy would stand in should the management representative find themselves unavailable to attend an agreed visit within 30 days of its conduct.
Page 27 of 33
Next visit plan
Date
Auditor
Time
Area/process
Clause
27/04/2023
Berkay Ozgil 09:00 Opening Meeting
Assessment Report.
09:30
NCR Close Out
12:30
Lunch
13:00
NCR Close Out
15:00
Report Preparation
16:00
Closing Meeting
Page 28 of 33
Assessment Report.
Appendix: Your certification structure & ongoing assessment programme
Scope of certification
FM 14474 (ISO 9001:2015) The design, development, manufacture and supply of industrial safety showers, eyebaths, decontamination units, cubicles and peripherals to company or customer specifications.
Assessed location(s)
The audit has been performed at Central Office, Permanent Locations.
Stockport / FM 14474 (ISO 9001:2015)
Location reference Address
Visit type
Assessment number
Assessment dates
0008915578-000 Hughes Safety Showers Limited Whitefield Road Bredbury Stockport SK6 2SS United Kingdom
Continuing assessment (surveillance)
3499417
28/02/2023
Deviation from audit plan
Total number of Employees
No
80
Effective number of Employees Scope of activities at the site The design, development, manufacture and supply of
80
industrial safety showers, eyebaths, decontamination units, cubicles and peripherals to company or customer specifications.
Assessment duration
1 day(s)
Page 29 of 33
Certification assessment programme
Certificate number - FM 14474 Location reference - 0008915578-000
Assessment Report.
Audit1
Audit2
Audit3
Audit4
Audit5
Audit6
Audit7
01/22
07/22
01/23
07/23
01/24
07/24
04/23
1
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
Business area/location
Date (mm/yy):
Duration (days):
QMS Objectives, targets and management programmes
Management review
Internal audits QMS
Changes in context, interested parties and needs and expectations
Risks and Opportunities
Customer satisfaction/complaints
Technical Design & Dev & drawing control
Servicing dept. (site visit once in cycle or office review of controls) - Not yet added to scope of certification
Goods receiving/stores
Purchasing/Supplier Management & Contractor control
Fabrication
Assembly: Tank showers Plus test bed
Assembly: Premier
Assembly: EXP
Order processing Export
Packing & Despatch
Resource, Competence, training and awareness
Nonconformity and corrective action
X
X
Order processing Decontamination
Order Processing UK
Leadership and commitment top management discussion
Recertification by strategic review
NCR Close Out
Page 30 of 33
1
X
X
X
X
X
X
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
X
X
X
X
1
1
X
X
X
X
X
X
Assessment Report.
Expected outcomes for accredited certification What accredited management system certification means? To achieve an organization’s objectives related to the Expected Outcomes intended by the management systems standard, the accredited management system certification is expected to provide confidence that the organization has a management system that conforms to the applicable requirements of the specific ISO standard.
In particular, it is to be expected that the organization • has a system which is appropriate for its organizational context and certification scope, a defined policy appropriate for the intent of the specific management system standard and to the nature, scale and impacts of its activities, products and services over their lifecycles, is addressing risks and opportunities associated with its context and objectives; • analyses and understands customer needs and expectations, as well as the relevant statutory and regulatory requirements related to its products, processes and services; • ensures that product, process and service characteristics have been specified in order to meet customer and applicable statutory/regulatory requirements; • has determined and is managing the processes needed to achieve the Expected Outcomes intended by the management system standard; • has ensured the availability of resources necessary to support the operation and monitoring of these products, processes and services; • monitors and controls the defined product process and service characteristics; • aims to prevent nonconformities, and has systematic improvement processes in place including the addressing of complaints from interested parties; • has implemented an effective internal audit and management review process; • is monitoring, measuring, analysing, evaluating and improving the effectiveness of its management system and has implemented processes for communicating internally, as well as responding to and communicating with interested external parties.
What accredited management systems certification does not mean? It is important to recognize that management system standards define requirements for an organization’s management system, and not the specific performance criteria that are to be achieved (such as product or service standards, environmental performance criteria etc).
Accredited management systems certification should provide confidence in the organization’s ability to meet its objectives related to the intent of the management system standard. A management systems audit is not a full legal compliance audit, and does not necessarily ensure ethical behaviour or that the organization will always achieve 100% conformity and legal compliance, though this should of course be a permanent goal.
Within its scope of certification, accredited management systems certification does not imply or ensure, for example: • that the organization is providing a superior product and service, or • that the organization’s product and service itself is certified as meeting the requirements of an ISO (or any other) standard or specification.
Page 31 of 33
Assessment Report.
Definitions of findings:
Nonconformity: Non-fulfilment of a requirement.
Major nonconformity: Nonconformity that affects the capability of the management system to achieve the intended results. Nonconformities could be classified as major in the following circumstances: • If there is a significant doubt that effective process control is in place, or that products or services will meet specified requirements; • A number of minor nonconformities associated with the same requirement or issue could demonstrate a systemic failure and thus constitute a major nonconformity.
Minor nonconformity: Nonconformity that does not affect the capability of the management system to achieve the intended results.
Opportunity for improvement: It is a statement of fact made by an assessor during an assessment, and substantiated by objective evidence, referring to a weakness or potential deficiency in a management system which if not improved may lead to nonconformity in the future. We may provide generic information about industrial best practices but no specific solution shall be provided as a part of an opportunity for improvement.
How to contact BSI
Visit the BSI Connect Portal, our web-based self-service tool to access all your BSI assessment and testing data at a time that’s convenient to you. View future audit schedules, submit your corrective action plans and download your reports and Mark of Trust logos to promote your achievement. Plus, you can benchmark your performance using our dashboards to help with your continual improvement journey.
Should you wish to speak with BSI in relation to your certification, please contact your local BSI office – contact details available from the BSI website: https://www.bsigroup.com/en-GB/UK-office-locations/
Page 32 of 33
Assessment Report.
Notes
This report and related documents are prepared for and only for BSI’s client and for no other purpose. As such, BSI does not accept or assume any responsibility (legal or otherwise) or accept any liability for or in connection with any other purpose for which the Report may be used, or to any other person to whom the Report is shown or in to whose hands it may come, and no other persons shall be entitled to rely on the Report. If you wish to distribute copies of this report external to your organization, then all pages must be included.
BSI, its staff and agents shall keep confidential all information relating to your organization and shall not disclose any such information to any third party, except that in the public domain or required by law or relevant accreditation bodies. BSI staff, agents and accreditation bodies have signed individual confidentiality undertakings and will only receive confidential information on a ‘need to know’ basis.
This audit was conducted through document reviews, interviews and observation of activities. The audit method used was based on sampling the organization’s activities and it was aimed to evaluate the fulfilment of the audited requirements of the relevant management system standard or other normative document and confirm the conformity and effectiveness of the management system and its continued relevance and applicability for the scope of certification.
As this audit was based on a sample of the organization’s activities, the findings reported do not imply to include all issues within the system.
Regulatory compliance
BSI conditions of contract for this visit require that BSI be informed of all relevant regulatory non- compliance or incidents that require notification to any regulatory authority. Acceptance of this report by the client signifies that all such issues have been disclosed as part of the assessment process and agreement that any such non-compliance or incidents occurring after this visit will be notified to the BSI client manager as soon as practical after the event.
Page 33 of 33
File: QMS000 Quality Manual - Customer.pdf
HUGHES SAFETY SHOWERS QUALITY MANAGEMENT SYSTEM
Doc No: QMS000
Quality Manual - Customer
Issue: 1.2F BBS EN ISO 9001:2015
Page 1 of 10
Document
:
QMS000 Quality Manual - Customer
Amendment Record Sheet
Issue
Date
Issued By
:
:
:
1.2F
02/01/2020
Martin Eccles
Amendment Record
Issue
Date
Amendment Description and Letter
Issued By
1.2
12/09/2017
A – Transition to 9001:2015
Daniel Nixon
standard
15/01/2018
B – Amendments to Quality Policy
Daniel Nixon
14/01/2019
C – Amendments to Quality Policy
Barbara Derecka
13/06/2019
D - Amendments to Quality Policy Martin Eccles
16/12/2019
E – Added Supplier Audits
Martin Eccles
02/01/2020
F – Policy & Structure Update
Martin Eccles
1.2
1.2
1.2
1.2
1.2
Page 2 of 10
“SETTING THE STANDARD FOR SAFETY”
QMS000 Quality Manual - Customer
1.0
Scope
The design, development, manufacture and supply of industrial safety showers, eyebaths, decontamination units, cubicles and peripheries to company or customer requirements in the United Kingdom.
2.0 Overview and company history
•
The Company was founded in July 1950 by John D Hughes M B E, a qualified Mechanical Engineer and father of the present Managing Director. Activities
included the fabrication of pipe work and pressure vessels along with the erection of pipelines and structural steelwork for the chemical and petrochemical industries.
Whilst working on various sites where chemicals were being manufactured, the Company’s employees became aware of an absence of effective Emergency Shower and Eyewash facilities. This deficiency was painfully highlighted on several occasions when chemical or other burns were suffered. Such as the case when a Hughes employee, Charlie Gamble, accidentally stepped into a tank containing a sulphurous mixture, causing burns to his foot and leg. The only decontamination facility on the site was a domestic cast iron bath half full of stagnant, contaminated water!
From these observations, the Company began designing and developing a range of Emergency Safety Showers and Eyebaths long before any of the current HSE/COSHH requirements or recommendations. Initially, these Emergency Showers and Eyebaths were rather crude and basic, but with feedback and constructive criticism from users, designs were improved and refinements such as frost protection were included into unit design.
With a steady increase in demand for such equipment, J. D. Hughes Fabrications Limited was incorporated in September 1968 specifically to manufacture Emergency Shower and Eyebath equipment. The Company soon became the market leader and for the past forty years, has been the largest specialist manufacturer of this type of equipment throughout Europe.
Since taking control of the Company in the late seventies, Tony D. Hughes, son of the founder, and a qualified Mechanical Engineer, has brought his own personal touch and engineering expertise to the Company and its products. Under his direction all products have been the subject of continual design and development from both functional and aesthetic aspects.
With a philosophy of only using the very best materials around, and, building each Emergency Shower and Eye/Face wash unit to the highest achievable standard, Hughes products are widely regarded as the best available on the market with an expected life span that far exceeds that of the nearest rivals.
Page 3 of 10
In 1992, accreditation to BS EN ISO 9002 was further evidence of the Company’s commitment to quality. In December 2002, this accreditation was re-certified to the rigorous certification of BS EN ISO 9001:2000.
In 2009, we achieved the Environmental Management Standard ISO 14001:2004. In 2010, we became the first manufacturing company in the North West to achieve the Investors in People-Gold Award. This followed on from the award of the IIP Standard in 2002 and develops the criteria of the original award into a new and improved standard. Hughes has always set very high standards in its personnel development, training and working conditions, therefore only a limited number of new measures had to be implemented to obtain the Investors in People Gold Accreditation.
In 2012, at our review with Investors in People, we once again achieved Gold standard. On this occasion, we also received the Investors in People Health and Wellbeing Award in recognition of Company initiatives to promote good health among staff. In the same year, we were also reassessed and retained our Environmental Management Standard ISO 14001 and the Quality Standard ISO 9001 both accredited by the British Standards Institute.
These important achievements highlight our commitment to act as a responsible employer and member of the community.
They were followed by a Queen’s Award for Enterprise: International Trade 2012 - Continuous Achievement. This held special significance as it came in the same year we celebrated Her Majesty’s Diamond Jubilee. It also marked a second success for Hughes in this prestigious award, having previously won a Queen’s Award for Enterprise International Trade in 2006.
Since the early 1990’s, J. D. Hughes Fabrications Ltd has extended its range of activities by becoming involved in other associated businesses. To complement the Portaflex Decontamination Shower, a comprehensive range of Mass Decontamination Units has been developed for the Emergency Services and the Military, as well as for use by the Chemical, Petrochemical and associated Industries.
In 2000, Hughes opened an office in Germany, Hughes Notduschen GmbH, and formed a new company The Emergency Shower Company Limited to compete with their biggest competitor, The Safety Shower Company, which Hughes successfully acquired in December 2003.
To simplify things and to avoid confusion by their customers, the Company was renamed, and in 1997 became the J. D. Hughes Group Plc, with the trading companies Hughes Safety Showers Ltd, The Emergency Shower Company Limited and Hughes Notduschen GmbH becoming wholly owned subsidiaries.
In 2006, Hughes opened a sales office/warehouse in Sharjah, United Arab Emirates, near Dubai, relocating to larger premises nearby in 2010 to provide additional warehouse space and larger offices. In 2006, we also embarked on a joint venture in Canada, establishing an office to cover the North American market. In 2010, the North American business expanded by opening a sales office in Houston, Texas.
Page 4 of 10
To accommodate increasing sales, we opened the new Operations Centre in 2010, close to the existing factory. This provided much needed extra manufacturing capacity, and additional office space for administration and training.
May 2016 saw Hughes Safety Showers Ltd join the Justrite Manufacturing Co. family of industrial hazardous safety and environmental spill containment products.
3.0 General
•
Hughes Safety Showers (HSS) have developed and implemented the Quality Management System (QMS) described in this manual to help our organisation
operate with increased effectiveness and efficiency with an overall aim of enhancing customer satisfaction.
The QMS is designed to assist with the identification, interaction, control, monitoring, analysis and improvement of all key business processes.
The effectiveness of the QMS is regularly audited, reviewed and improved in accordance with ISO 9001:2015 and the needs of the business.
All QMS documentation necessary to support the key business processes has been prepared in accordance with the requirements of applicable standards.
Page 5 of 10
Quality Policy
Hughes Safety Showers Limited (HSS) is Europe’s largest manufacturer of emergency showers and eyebaths with an unparalleled reputation for high product quality, durability and value for money.
Through ethical, fair and transparent business transactions, we strive to serve our customers, regularly reviewing company processes and relevant manufacturing methods, in line with the ‘Justrite way’.
Our policy is of continuous improvement, driven by a focused management team and embraced by all. Supported with targeted KPIs that are structured and reviewed within the group Dploy performance management system, we strive to improve our performance, achieve our corporate objectives and provide all stakeholders with increasing quality and commitment.
Our company is committed to satisfying our customers. Our objective is to provide products on time, correct to specification, with actual performance measured and reviewed, striving for excellence while respecting all legal requirements concerning the manufacturing of safety showers and eyebaths. Our company undertakes to supply only safety equipment that fully complies with the standards and regulations and claims made relating to those products.
Our quality system is supported by our BS EN ISO 9001 certification.
Hughes Safety Showers is committed to our employees, offering development through training, coaching and mentoring and delivering profitable performance, enabling us to achieve our objectives. We are wholly committed to our customers, conducting business in an open and fair manner, offering support and service through respectful collaboration.
Issued – 02/01/2020
Page 6 of 10
Structure of Quality System Documentation
Quality Manual
Quality System Procedures
Quality Control Data and Records
Our QMS complies with all applicable requirements contained in ISO 9001:2015.
Hughes Safety Showers documented system shall include:
• Statements documented of a quality policy and objectives
• Quality Manual
• Documented procedures required by the international standard ISO 9001:2015.
• Documents needed by the organisation to ensure the effective planning, operation and
control of its processes
• Quality records required by the international standard ISO 9001:2015
• Any additional quality system requirement imposed by applicable regulatory authorities
as the need arises.
Page 7 of 10
Organisation Responsibilities & Authority
Key Responsibilities
General Manager
The General Manager has the final authority on all quality matters pertinent to the quality system as established and defined within this manual. They hold a primary responsibility to structure a quality programme which will include all departments of Hughes Safety Showers to ensure compliance with quality requirements and legislation. The General Manager is also responsible for the control of all manufacturing, administration and personnel functions required to ensure customers contractual requirements are met, ensuring the promotion of customer focus throughout.
Operations Manager
Reporting to the managing director and leading the operations team, the role of the operations manager is a senior position in the organisation and is there to ensure that all parts of the order fulfilment process comes together to deliver the correct quality of final product. By liaising and understanding all aspects of production, Operation Managers can oversee the quality of outputs.
SHEQ Technician
The SHEQ Technician, irrespective of other responsibilities, has defined authority and responsibility for ensuring that the quality management system conforms to the requirements of the BS EN ISO 9001. The SHEQ Technician is also responsible for encouraging feedback about processes delivering the intended outputs, as well as continuous improvement across departments, identifying improvement opportunities through various methods including Internal Audit and facilitating change
Business Cell Managers /Team Leaders
All Business Cell Managers/Team Leaders are responsible for ensuring that the quality system is effectively implemented and adhered to in their respective units. They are also responsible for encouraging feedback about continuous improvement within their department, identifying improvement opportunities and managing change. They also take inspection responsibility for all output from within their manufacturing unit.
Fitters/Assemblers/Operators
Responsible to the Business Cell Managers, the Fitters/Assemblers/Operators are responsible for the compliance to job sheet Instructions, Technical Drawings and Standard Operating Procedural Requirements, Interim and Final Inspection and personal responsibility for the quality of any work undertaken.
Page 8 of 10
5.0
Quality Management System Processes
The following process map details the sequence and interaction of the HSS quality management system processes.
Page 9 of 10
QMS No: QMS-001 QMS-002 QMS-003 QMS-004 QMS-005 QMS-006 QMS-008 QMS-009 QMS-010 QMS-013 QMS-014 QMS-014B QMS-014C QMS-014D QMS-015 QMS-016 QMS-018 QMS-020 QMS-021 QMS-022 QMS-025 QMS-026 QMS-027 QMS-030 QMS-034 QMS-039 QMS-042 QMS-043 QMS-044 QMS-045 QMS-046 QMS-047 QMS-048 QMS-049 QMS-050 QMS-051 QMS-052 QMS-053
Title
Control of Documents Control of Records Internal Audits Control of Non-Conforming Products Corrective Action Preventive Action Management Review Sales In-Process Inspection Training STD/EXP Shower Test Process (Unheated & Heated) Tank Shower Test Process Bowser Test Process STD-TC-100K Shower Test Process Complaints & Discrepancies Welding Fabrication Positive Material Identification (PMI) & Alloy Verification Calibration Spray Painting Packing Site Storage, Preservation & Rust Prevention Material Traceability Hydrostatic Testing On-Site Service Warranty Report Goods Inward Inspection & Production Rejection Production Galvanising Purchasing Stocktake Powder Coating Flameproof Wiring and Inspection Protective Equipotential Bonding - Earth Communication Suppliers & External Providers Design & Development Identifying, Determining and Management of risk and opportunities Supplier Audits
Page 10 of 10
File: Zero Power Cooler Info.zip
Content from the zip file Zero Power Cooler Info.zip:
File: TUV_third-party-test_report.pdf
Report On
Environmental Testing of a Passively Cooled Emergency Tank Shower for Hughes Safety Showers Ltd
COMMERCIAL-IN-CONFIDENCE
Document 75942408 Report 01 Issue 1
July 2018
TÜV SÜD Product Service, Octagon House, Concorde Way, Segensworth North, Fareham, Hampshire, United Kingdom, PO15 5RL Tel: +44 (0) 1489 558100. Website: www.tuv-sud.co.uk
COMMERCIAL-IN-CONFIDENCE
Environmental Testing of a Passively Cooled Emergency Tank Shower for Hughes Safety Showers Ltd
Document 75942408 Report 01 Issue 1
July 2018
Hughes Safety Showers Ltd Whitefield Road Bredbury Stockport Cheshire SK6 2SS
Ian Veal Project Manager
Steve Boddison Authorised Signatory
REPORT ON
PREPARED FOR
PREPARED BY
APPROVED BY
DATED
02 July 2018
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CONTENTS
Section
Page No
1
1.1 1.2 1.3 1.4 1.5
2
2.1
3
3.1
4
4.1
5
5.1
REPORT SUMMARY … 3
Introduction … 4 Brief Summary of Results … 5 Product Information … 6 Deviations from the Standard … 6 Modification Record … 6
TEST DETAILS … 7
Temperature Cycling Test … 8
TEST EQUIPMENT USED … 15
Test Equipment Used … 16
INCIDENT REPORTS … 17
Incident Reports Issued … 18
ACCREDITATION, DISCLAIMERS AND COPYRIGHT … 19
Accreditation, Disclaimers and Copyright … 20
ANNEX A Hughes Safety Showers Ltd - Packing List … A.2
ANNEX B Results Data from Previous Test Completed for Hughes Safety Showers
in July 2017 (Not TÜV SÜD Product Service) … B.2
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SECTION 1
REPORT SUMMARY
Environmental Testing of a Passively Cooled Emergency Tank Shower for Hughes Safety Showers Ltd
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1.1
INTRODUCTION
The information contained in this report is intended to show verification of the Environmental Testing of the Hughes Safety Showers Ltd Passively Cooled Emergency Tank Shower to the requirements of the customer test plan as listed below.
Objective
Manufacturer
Description
To perform climatic testing to check the water contained in the tank shower be maintained between +16°C to +38°C during test (+40°C starting point).
Hughes Safety Showers Ltd
Passively Cooled Emergency Tank Shower
Model Number(s)
EXP-J-14KS/1500 with ZPC Cooler Option
Serial Number(s)
ZPC0001
Number of Samples Tested
One
Test Specification/Issue/Date
Generally, in accordance with EN 60068-2-14:2009 Test Nb
Test Plan/Issue/Date
Order Number Date
Start of Test
Finish of Test
Engineer Name(s)
Related Document(s)
Customer test plan based on ANSI Z358, Clause B6 Delivered Flushing Fluid Temperature and previous temperature cycling test (July 2017)
0000201237 05 April 2018
01 May 2018
09 May 2018
Colin Hedley
Previous test data not from TÜV SÜD Product Service: Refer to Appendix B
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1.2
BRIEF SUMMARY OF RESULTS
A brief summary of the test carried out is shown below.
Section
Test Plan
Clause
Test Description Result
2.1
Customer test plan. Refer to Annex B
Clause B6 Delivered Flushing Fluid Temperature
Temperature Cycling Test
Completed satisfactorily
Satisfactory - No damage or detrimental effects were observed and performance assessments were reported as satisfactory.
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1.3
PRODUCT INFORMATION
1.3.1 Technical Description
The Equipment Under Test (EUT) was a Hughes Safety Showers Ltd passively cooled emergency tank shower as shown in Figure 1.3.1.
Figure 1.3.1 Passively cooled emergency tank shower as delivered located on wooden pallet without the stretch wrap cover
1.3.2 Test Configuration
Unpackaged product filled with 1500 litres water. Customer supplied dimensions: 1580mm (W) x 1430mm (D) x 2600mm (H). Refer to Annex A - Hughes Safety Showers Ltd - Packing List for details.
1.3.3 Modes of Operation
Non-operational.
1.3.4 Monitoring of Performance
N/A.
1.3.5
Performance Criteria N/A.
1.4
1.5
DEVIATIONS FROM THE STANDARD N/A.
MODIFICATION RECORD No modifications were made to the EUT during testing.
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SECTION 2
TEST DETAILS
Environmental Testing of a Passively Cooled Emergency Tank Shower for Hughes Safety Showers Ltd
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2.1
TEMPERATURE CYCLING TEST
2.1.1
Test Plan / Specification Reference
Customer test plan based on excerpt from ANSI Z358, Clause B6 Delivered Flushing Fluid Temperature. Refer to Appendix B Results Data from Previous Test Completed for Hughes Safety Showers in July / August 2017 (not at TÜV SÜD Product Service)
Generally, in accordance with EN 60068-2-14:2009 Test Nb Change of Temperature
2.1.2
Equipment Under Test
Description
Model Number
Serial Number
Passively Cooled Emergency Tank Shower
EXP-J-14KS/1500 with ZPC Cooler Option
ZPC0001
2.1.3
Date of Test
01 May to 9 May 2018
2.1.4
Test Equipment Used
The major items of test equipment used for the above tests are identified in Section 3.1.
2.1.5
Test Method
Install the EUT into the test chamber.
- Check the water temperature is even at +40°C.
- Use the test results chart in Appendix B as the precedented (general) test setup for the
temperature ramps and dwells. Note. This is being used as a baseline because it has been precedented and is reasonable, rather than a diurnal cycle taken from a test specification (which would give different results to those already obtained from a previous test).
Stabilise the chamber for 30 min at +25°C. 4. Adjust the chamber temperature from +25°C to +34°C in 1 hr 34 min. 5. Adjust the chamber temperature from +34°C to +55°C in 6 hrs. 6. Maintain +55°C for a period of 6 hours. 7. Adjust the chamber temperature from +55°C to +34°C in 6 hrs. 8. Maintain +34°C for a period of 6 hours. 9. Repeat steps 6 to 9 so that 5x cycles are completed in total. 10. After the final cycle is completed adjust the chamber temperature to +25°C in 1 hr 34 min. 11. Maintain +25°C indefinitely until EUT is removed from the chamber.
Notes.
The customer has already located 3 off TÜV thermocouples into the EUT. Add two further thermocouples to check the water temperature and local ambient. Connect all thermocouples to a Pico data logger. Customer has installed their own independently logging thermocouples. TÜV can remove the top lid (retained by 4 off screws). This is the filling point. Pump 1500 litres of water into the tank at +40°C. The customer advised the fill level for 1500 litres. This is a depth measured to the surface of
the water from the outside of the tank top between 80mm – 100mm.
There is a side overfill outlet (which can be connected to a drain pipe, if required). The EUT can be moved with a fork lift truck when it is half full (750 l) or full (1500 l).
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This is a non-operational test.
Figure 2.1.1 Passively cooled emergency tank shower located in walk-in chamber
Figure 2.1.2 Top thermocouple (pre-installed by Hughes Safety Showers Ltd)
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Figure 2.1.3 Middle thermocouple (pre-installed by Hughes Safety Showers Ltd)
Figure 2.1.4 Bottom thermocouple (pre-installed by Hughes Safety Showers Ltd)
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Figure 2.1.5 Additional middle thermocouple (installed by TÜV)
Middle T/C (Hughes)
Middle T/C (TÜV)
Top T/C (Hughes)
Bottom T/C (Hughes)
Figure 2.1.6 Additional middle thermocouple (installed by TÜV)
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Figure 2.1.7 Local ambient thermocouple (installed by TÜV)
Figure 2.1.8 Shows the passively cooled emergency tank shower filled with water
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2.1.6
Test Results
The EUT showed no sign of damage or deterioration on completion of the testing. The wooden pallet had deformed during the test. The temperature variation of the chamber and the water in the tank during this test is shown in Figures 2.1.9 and 2.1.10. A final inspection will be performed upon return of the EUT to Hughes Safety Showers Ltd.
Figure 2.1.9 Chamber Temperature Profile
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Figure 2.1.10 Thermocouple Temperature Profile
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SECTION 3
TEST EQUIPMENT USED
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3.1
TEST EQUIPMENT USED
Instrument
Manufacturer
Type No.
TE No.
Cal Period (months)
Calibration Due
Section 2.1 – Temperature Cycling Test
Climatic Chamber
Climatec
Walk-in
Data Logger
Pico Technology Ltd
TC-08
PFA Insulated T/C
TC Limited
Type T
2847
4428
4739
12
12
12
19-Jun-2018
08-Mar-2019
20-Jul-2018
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SECTION 4
INCIDENT REPORTS
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4.1
INCIDENT REPORTS ISSUED
No incident reports were issued during the testing.
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SECTION 5
ACCREDITATION, DISCLAIMERS AND COPYRIGHT
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5.1
ACCREDITATION, DISCLAIMERS AND COPYRIGHT
This report relates only to the actual item/items tested.
Our UKAS Accreditation does not cover opinions and interpretations and any expressed are outside the scope of our UKAS Accreditation.
Results of tests not covered by our UKAS Accreditation Schedule are marked NUA (Not UKAS Accredited).
This report must not be reproduced, except in its entirety, without the written permission of TÜV SÜD Product Service
© 2018 TÜV SÜD Product Service
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ANNEX A
Hughes Safety Showers Ltd Packing List
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Hughes Safety Showers Ltd - Packing List
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ANNEX B
Results Data from Previous Test Completed for Hughes Safety Showers in July / August 2017 (Not TÜV SÜD Product Service)
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Customer supplied test specification: ANSI Z358, Clause B6.
Beng Yang of TUV SUD PSB Singapore found that: “We noticed that appendix B6 basically states that the water needs to be maintained between 16degC to 38degC. There is no mentioning of temperature tolerances, and also no mentioning of test procedures.”
Attached is the raw data of the testing that we carried out. There are images of the extracted graphs that shows the results. Just for info, we used Gemini data loggers for the tests.
Temperature in °C
Average Highest
Lowest
Low Water r o High Water s n External Ambient e S Internal Ambient
35.773 35.82 40.456 36.762
36.36 36.36 54.78 41.35
35.14 35.31 31.06 33.06
Δ of internal and external ambient average 3.694 Δ of high and low water temperature senor average 0.77 Lowest water temperature recorded on 24/07 for both sensors Highest water temperature recorded on 04/08 for both sensors Highest ambient temperature recorded on 19/07 for both sensors Lowest ambient temperature recorded on 7/7 for both sensors
Please note the following in relation to the data attached:
Time the sensors were programmed to UK time UAE was +3 hours ahead Ambient sensors started logging 10 days before the water sensors due to a delay in getting them fitted Internal Ambient Sensor is monitoring ambient temperature inside the tank under the lid Low water sensor is approx. 30CM from the bottom of the tank High water sensor is approx. 30CM from the top of the water level - distributed to ensure any difference in high or low water temps - the difference is +/- 0.077 of a degree on average which is negligible.
The tank was moved 20M and subsequently topped up with 6 litres of water on the 3rd of August after a small loss during movement.
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File: Zero Power Cooler Datasheet.pdf
Hughes Zero Power Cooler®
Designed in collaboration with
TS Chiller ZPC
Award winning cooling option for emergency tank showers to
temper the water within the tank in hot ambient climates, without
the need for power!
EN15154 and ANSI Z358.1-2014 standards state that water
delivered by a safety shower should be tepid. In extreme
hot climates solar radiation can heat water within the tank to
dangerous levels. The Hughes Zero Power Cooler, designed
in collaboration with Celantel, uses the night time ambient
temperature to maintain the daytime temperature of the water,
ensuring the delivery of safe and tepid water.
• Perfect for remote locations, no power or electricity required • Maintenance free - no moving parts means expensive service
options are a thing of the past
• Environmentally friendly • Retrofittable to your existing Hughes tank showers
Specifications
MATERIALS OF CONSTRUCTION
EXTERNAL EXCHANGER
INTERNAL EXCHANGER
COOLANT MEDIUM
SERVICES
POWER RATING
Piping: Copper / Fins: Aluminium / Painting: Cataphoretic coating
Piping: Stainless Steel / Flanges: Stainless Steel
H2O
No power required
LOCATIONS SUITABLE FOR USE
Suitable for use in areas classified as hazardous and non-hazardous
AMBIENT OPERATING TEMPERATURE
WATER TEMPERATURE
Night-time average air temperature + 2C / 36F
MAXIMUM WATER INLET TEMPERATURE
See commissioning time table below
DIMENSIONS & WEIGHT
DIMENSIONS (WxDxH) - cooling unit (Internal and external)
1188mm (46.7in) x 1188mm (46.7in) x 1765mm (69.5in)
DIMENSIONS (WxDxH) - installed on 1500L tank shower
1420mm (55.9in) x 1495mm (58.9in) x 4274mm (168.2in)
Inlet Water Temperature
Commissioning Time - Days
60°C
55°C
50°C
45°C
40°C
3
2
2
1
1
3
2
2
1
1
3
3
2
1
1
4
3
3
2
1
4
4
3
2
1
5
4
3
2
1
6
5
4
3
1
Night Air Temperature
22°C
24°C
26°C
28°C
30°C
32°C
34°C
www.hughes-safety.comProduct Datasheet Hughes Zero Power Cooler®
TS Chiller ZPC
PROJECTION
1
1
A
PROJECTION
2
2
3
4
3
EXTERNAL EXCHANGER
4
5
5
EXTERNAL EXCHANGER
CONNECTING FLANGES FOR INNER PIPEWORK
INSPECTION HATCH
CONNECTING FLANGES FOR INNER PIPEWORK
INSPECTION HATCH
GRP/STAINLESS STEEL SHOWER ROSE
GRP/STAINLESS STEEL SHOWER ROSE
3/4 INCH BSP FEMALE WATER INLET 3/4 INCH BSP FEMALE WATER INLET
EYE/FACEWASH FOUNTAIN WITH LOW PRESSURE DEFFUSERS (OPTIONAL) EYE/FACEWASH FOUNTAIN WITH LOW PRESSURE DEFFUSERS (OPTIONAL)
I
T H G E H T E L N
PICTOGRAM SHOWER /EYE WASH SIGNS
PICTOGRAM SHOWER /EYE WASH SIGNS
SIDE & REAR GRP PANELLING (OPTIONAL) SIDE & REAR GRP PANELLING (OPTIONAL)
1496
1250
1496
1250
0 2 4 1
0 2 4 1
PICTOGRAM SHOWER / EYEWASH SIGN
PICTOGRAM SHOWER / EYEWASH SIGN
GRP TANK SURROUND
GRP TANK SURROUND
4 7 2 4
4 7 2 4
I
T H G E H T E L N
SHOWER TEST HANDLE
SHOWER TEST HANDLE
I
R E T A W 6 4 1 2
6 6 3 1
6 6 3 1
4 HOLES 18 FIXING BOLTS
A
B
C
D
E
F
B
C
D
E
F
7
7
8
8
ISOMETRIC VIEW
ISOMETRIC VIEW
6
GRP INSULATED TANK LID
6
GRP INSULATED INTERNAL EXCHANGER TANK LID
INTERNAL EXCHANGER
DETAIL A SCALE 1 : 15
DETAIL A SCALE 1 : 15
FOIL BACKED POLYURETHANE INSULATION
FOIL BACKED GRP TANK SURROUND POLYURETHANE INSULATION
MEDIUM DENSITY POLYTHENE TANK
GRP TANK SURROUND
MEDIUM DENSITY POLYTHENE TANK
SHOWER CONTROL PANIC BAR
SHOWER CONTROL PANIC BAR
A
B
C
D
E
A
B
C
D
E
ECN #
CHECKED
APPROVED
DATE
1st Rel
ECN #
CHECKED
APPROVED
NS
18/06/2019
DATE
REVISION
1st Rel
NS
18/06/2019
A
REVISION
A
A3
A3
I
R E T A W 6 4 1 2
1-1/4 INCH EYE/FACEWASH FOUNTAIN DRAIN PIPE
1-1/4 INCH EYE/FACEWASH FOUNTAIN DRAIN PIPE
STAINLESS STEEL CHAIN
FOOT PANEL CONTROL (OPTIONAL)
STAINLESS STEEL CHAIN
FOOT PANEL CONTROL (OPTIONAL)
NOTES:
REV
DRAWN
REASON
NOTES:
1500 LITRE CAPACITY TANK IN MEDIUM DENSITY POLYTHENE. ALL TUBING IN UPVC. SUPPORT FRAME AND LEGS MANUFACTURED FROM GALVANISED MILD STEEL HOLLOW SECTION(K), OR STAINLESS STEEL HOLLOW SECTION(KS). TANK LID, TANK JACKET AND SIDE PANELLING IN WHITE GRP
1500 LITRE CAPACITY TANK IN MEDIUM DENSITY POLYTHENE. ALL TUBING IN UPVC. SUPPORT FRAME AND LEGS MANUFACTURED FROM GALVANISED MILD STEEL HOLLOW SECTION(K), OR STAINLESS STEEL HOLLOW SECTION(KS). TANK LID, TANK JACKET AND SIDE PANELLING IN WHITE GRP
Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SS T: +44(0)161-430-6618 F: +44(0)161-430-7928 E: info@hughes-safety-showers.co.uk Whitefield Road, Bredbury Stockport, Cheshire, SK6 2SS T: +44(0)161-430-6618 F: +44(0)161-430-7928 E: info@hughes-safety-showers.co.uk
2
1
DRAWN:
CHECKED:
APPROVED:
MATERIAL:
DRAWN:
CHECKED:
APPROVED:
MATERIAL:
SW
NS
NAME
NS
SW
NS
3
NAME
4 HOLES 18 DATE FIXING BOLTS
NS
17/06/2019
DEBUR AND BREAK SHARP EDGES
DIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE
TOLERANCES LINEAR: ANGULAR:
DEBUR AND BREAK SHARP EDGES 10mm > 1000mm / 5mm < 1000mm DIMENSIONS ARE IN MILLIMETRES 0.5 UNLESS SPECIFIED OTHERWISE
06/09/2016 DATE 18/06/2019
17/06/2019
06/09/2016
18/06/2019
TOLERANCES LINEAR: ANGULAR:
SCALE:1:2 @ A3
10mm > 1000mm / 5mm < 1000mm 0.5
DO NOT SCALE OFF DRAWING
SCALE:1:2 @ A3
FINISH:
1
2
3
DO NOT SCALE OFF DRAWING
A
REV
NS
TITLE:
DRAWN
1st Release
REASON
A
NS
1st Release
TITLE:
FINISH:
EXP-J-14K-1500-ZPC
EXP-J-14K-1500-ZPC
DWG NO.
CLEAN
SHEET 1 OF 1
EXP-J-14K-1500-ZPC-GA
DWG NO.
CLEAN
SHEET 1 OF 1
EXP-J-14K-1500-ZPC-GA
Hughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.comGeneral Arrangement Drawingwww.hughes-safety.com
File: Zero Power Cooler FAQs.pdf
Frequently Asked Questions
Hughes Zero Power Cooler® for Emergency Tank Showers
As this is the world’s first zero power cooling system you may have some questions.
Some of the most frequently asked are answered here, however if you would like to
discuss anything in more detail please don’t hesitate to contact Hughes on
+44 (0)161 430 6618 or via sales@hughes-safety.com
Why would I choose the Zero Power Cooling System rather than one of the existing chillers? Passive cooling of your emergency tank shower requires no electricity to work; if you have a remote location or area that does not have suitable power then our Zero Power Cooling System is ideal. A table comparing our Flameproof Chiller, Non-Flameproof Chiller and the Zero Power Cooling System can be viewed on our website.
How does it work? During the cooler night-time ambient temperatures, the convection process of the passive cooling system draws heat out of the stored water in the tank and reduces the water temperature to safe working limits. During the daytime, the external exchanger is heated by solar radiation and the coolant no longer circulates. This causes the coolant in the system to stratify, hot water stays to the top and cooler water remains lower down preventing the water in the tank heating up.
In what locations has it been tested? The cooling system has been tested in the UAE during the summer months where temperatures reached up to 55°C during the day and 35°C at night. There are also units currently in use in Saudi Arabia and Oman.
What temperature range will the system maintain? Testing has proven that the unit will maintain a water temperature of 2°C higher than the average night-time temperature. For example, if your average night-time temperature is 32°C in the summer the water in the tank shower will be maintained at or below 34°C. (ANSI Z358.1-2014 stipulates water should be maintained between 16-38°C)
Do you have valid results available to view? TUV, an independent laboratory based in Italy and the UK, have performed extensive tests on the Zero Power Cooling System, a summary of the results can be seen below. A copy of the full TUV test report can be found on our website.
-
Water temperature at start of test
-
Point at which water reaches a safe temperature
-
Daytime temperature level (55°C)
-
Night time temperature level (34°C)
-
Consistent water temperature (+/- 1.5°C)
Frequently Asked Questions
Hughes Zero Power Cooler® for Emergency Tank Showers
How long does it take to cool the water? Please see commissioning time table below:
Inlet Water Temperature
Commissioning Time - Days
60°C
55°C
50°C
45°C
40°C
3
2
2
1
1
3
2
2
1
1
3
3
2
1
1
4
3
3
2
1
4
4
3
2
1
5
4
3
2
1
6
5
4
3
1
Night Air Temperature
22°C
24°C
26°C
28°C
30°C
32°C
34°C
What type of locations is this suitable for? The system is designed for use outdoors and in both hazardous and non-hazardous areas.
Can it be retrofitted to an existing Hughes emergency tank shower? If so, which models? Any of our 1500 litre and 1200 litre emergency tank showers can be retrofitted to accept the cooling system. (EXP-J-14K/1500K; EXP-J-14K/1500KS; EXP-J-14K/1200K; EXP-J-14K/1200KS)
When retrofitting, is it easy for me to install or do you offer an installation service? A retrofit kit and instructions are provided allowing your engineers to fit the Zero Power Cooling System to our emergency tank showers on site. Hughes can offer further support where needed - please contact our sales team for more information.
What are the maintenance requirements? No maintenance is necessary, it is completely sealed and requires no spare parts.
Will it work for my site if the ambient night-time temperature does not drop below 38°C? Will the water available in the day still be tepid? If your location has temperatures consistently above the 38°C average at night, please contact our sales team for the best solution for your requirements.
What are the effects of black bulb temperatures or solar radiation on the cooling system? Where there is direct sunlight and solar radiation in the daytime, the cooling system is designed to benefit from this. There is a positive effect in the daytime in creating hot water at the top of the cooling system (on the external exchanger) as the hot water stratifies leaving the cooler water in the lower (internal) cooling exchanger.
The cooling cycle is not affected since it takes place during the evening/night-time when solar radiation is limited or zero. During the night phase, the temperature differential helps create the flow inside the cooling system to start the cooling process. An example of this can be seen on our website in the ‘How it works’ animation.
Can the cooling system be used where there are higher PPM chlorine levels? Yes, in this instance, the internal stainless steel exchanger can be coated with a chlorinated rubber coating that is suitable for use with safety showers with no risk of contamination of the water in the tank.
Frequently Asked Questions
Hughes Zero Power Cooler® for Emergency Tank Showers
What happens when the shower is tested and potentially hotter water is introduced into the system? Please see the example below. The impact has been calculated based on 150 litres of water (10% of the volume) which equates to 2 minutes of shower use - this is more than what would be used for normal weekly testing.
Using an extreme example where the water temperature is 36°C; in this condition, if 150 litres of the 1500 litre total is replaced with the same quantity of water at 50°C the result will be 36°C + 50 x 0.1 = 36.5°C (remaining within the tepid water requirements). Please also note that this example is during the hottest months, the remainder of the year would allow for lower water temperatures in our tank showers. As such, there are no issues when the testing is performed once a week or if the shower is tested for a longer duration.
What is the lifespan of the cooling system? The cooling system is constructed to specifications where a design life of 20-25 years is required. A 2 year warranty is offered on the system as standard.
What happens when the emergency tank shower is used for the full 15 minutes and needs refilling? Upon any emergency activation of a safety shower, we recommend that the shower is inspected and recommissioned before it is used again. Once the cooler water in the system has been depleted it will need to be replaced with fresh potable water before it can be used again. During the peak summer months, water inlet temperatures can reach above 40°C. where this is the case please refer to the commissioning times matrix on the previous page.
If you require any further information or want to discuss your requirements in more detail please contact Hughes Safety Showers directly on +44 (0)161 430 6618 or via sales@hughes-safety.com
Hughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.com
File: ZPC Test Site - Saudi Aramco.pdf
TEST SITE: SAUDI ARAMCO - KHURAIS, KSA
INSTALLATION OF 1500L GRAVITY FED EMERGENCY TANK SHOWER WITH ZERO POWER COOLING SYSTEM
- Background
Hughes Safety Showers UK (Hughes) installed and commissioned the world’s first zero power cooling system (ZPC) for emergency tank showers at Saudi Aramco in Khurais, an oil field located 300km Southeast of Riyadh. This site produces 1.5 million barrels of oil per day1. Hughes, a UK based manufacturer of emergency safety showers for over 50 years, were excited to be given the opportunity to collaborate with Saudi Aramco in testing and showcasing the new zero power cooling system for their emergency tank showers.
Emergency tank showers are essential in areas where incoming water feeds are unreliable or suffer from solar radiation that can heat water to levels above the safe limits required to supply emergency safety showers. The internationally recognised ANSI Z358.1 standard stipulates the water supplied to emergency safety showers should be tepid, between 16 C and 38 C. Cooling water within tank showers requires chiller systems to maintain water at a set point no matter where or when they are used. They provide potable water at a safe temperature to ensure no further harm is inflicted upon the casualty on activation of the safety shower.
- Products used in the Saudi Aramco project
• • •
EXP-J-14KS/1500: 1500 litre emergency tank shower with a stainless-steel frame STD-25K: GRP covered eye/face wash unit - installed inside the tank shower ZPC: Integrated Zero Power Cooling system for Hughes tank showers
All products and parts used are suitable for use in hazardous areas.
- Test data logging equipment used
• • •
Tinytag - TGP-4017 (-40 C to +85 C) temperature logger to measure ambient air temperatures Tinytag - TG-4100 AQUATIC 2 (-40 C to +70 C) temperature logger Tinytag data logger reading cables and software to extract the data stored on the sensors
Internal water temperature data logger unit located in the centre of the water tank of the EXP-J-14KS/1500 safety shower. External ambient temperature data logger unit located on the outer casing of the EXP-J-14KS/1500 safety shower.
- Test overview
An emergency tank shower (EXP-J-14KS/1500) fitted with the zero-power cooling system was installed at the Aramco site in Khurais, KSA. The unit was exposed to ambient daytime temperatures exceeding 50 C.
The shower was situated in an area exposed to sunlight from all sides, all day, without any shade. No power was supplied to the unit and there was no water connection to the tank shower.
1500 litres of water was supplied to the tank shower via a hose. The supplied water temperature exceeded 41 C from the site’s water main.
The insulation of the tank system combined with the cooling system maintains water at temperatures below the required limits of ANSI Z358.1 (less than 38 C).
The commissioning period for the tank shower unit (the time needed before the water is at a safe temperature) was expected to be 24-36 hours.
Saudi Aramco permits were obtained, and site personnel were present during the installation of the equipment and the visit to download readings from the test dataloggers.
The products used are all suitable for use in hazardous area or zones – the cooler has no moving or electrical parts.
1 1.5 mbpd production - https://www.arabianindustry.com/oil-gas/news/2018/sep/26/saudi-aramco-will-raise-production-at-khurais-field-to-15mn-bpd-5982678/
Hughes Zero Power Cooler®
Hughes Zero Power Cooler®
1500L Emergency Tank Shower with Hughes Zero Power Cooler®
5. Results
Location: Water inlet temperature at start of test: Peak daytime ambient temperature: Highest night ambient temperature: Maximum allowed water temperature: Time taken before water at a safe temperature: Testing duration: Activation 7.10.18:
Khurais, KSA oil field 41.5 C 54.2 C 33 C 38 C 16 hours 90 days - between July and October 2018 Tank shower activation released a large amount of the water - the remaining water was still maintained
TEST NOTES
NO POWER SUPPLY EMERGENCY TANK SHOWER IN OPEN SPACE 24/7 NO MAINS WATER SUPPLY NO MAINTENANCE OR USER INTERVENTION NEEDED FOR THE TEST
This document is confidential. No part of this document may be disclosed in any manner to a third party without prior consent
6. Working Principle of the Tank Shower and Zero Power Cooling System
EXP-J-14KS/1500 - 1500 litre gravity fed emergency tank shower with a stainless-steel frame
The tank of the EXP-J-14KS/1500 delivers water to the shower using gravity. The tank is located above the shower unit and will exceed the minimum delivery volume and time needed to ensure a thorough decontamination and meet ANSI Z358.1 requirements. The stainless-steel frame is structurally tested to withstand earthquakes and the weight of the water. The tank has insulation as part of its design to help maintain water temperatures. More information on the EXP-J-14KS/1500 can be found in the appendices.
ZPC - Integrated into the emergency tank shower (Patent Pending)
The ZPC cooling system uses internal and external exchangers to cool the water. It works by using lower night-time temperatures and a convection process to transfer heat out of the water tank into the air. The ZPC prevents the tank water from heating in the daytime sun by stratifying the hotter water to the top of the system allowing the cooler water to remain in the tank.
A video showing how the ZPC works can be viewed here: https://youtu.be/NGDQdXeZ4oM
More information on the ZPC can be found in the appendices.
TUV testing
A third party test report from TUV is available highlighting the testing and data of the zero power cooling system.
- Standards and Tepid Water
ANSI Z358.1-2014
ANSI states that tepid, potable water should be used when supplying emergency safety shower and eye/face wash equipment. It defines tepid water as temperatures between 16-38 C (60-100 F).
Tepid water needs to be delivered to the user for 15 minutes to ensure there is adequate showering for the user.
A minimum of: 76 litres per minute are needed for the shower and 12 litres per minute for the eye/face wash unit.
Emergency safety showers should be located so that they can be reached within 10 seconds of the hazard.
- Conclusion
Positive results were gained following the tests at Saudi Aramco’s site in Khurais. The test unit demonstrates the effectiveness of the Zero Power Cooling system when installed on the gravity fed tank shower. After just 16 hours the water temperature inside the tank was at a safe enough level to be used for the emergency safety shower. The peak daytime temperatures of nearly 55 C showed that the test unit was able to withstand the high ambient temperatures of the region. The unit successfully maintained the water temperatures well within the required ANSI Z.358.1 tepid water range for emergency safety showers. This was achieved without the need of a power source making it ideal for any location where there is a requirement for a safety shower.
- Appendices
a) EXP-J-14KS/1500 Datasheet b) Hughes Zero Power Cooler® Datasheet c) TUV Report
Hughes Safety Showers Ltd, Whitefield Road, Bredbury, Stockport SK6 2SS UK T: +44 (0)161 430 6618 E: sales@hughes-safety.com
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