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VENDOR DRAWING AND DATA REQUIREMENTS (VDDR) GENERAL NOTES
REVISION CONTROL PAGE
MAIN DOCUMENT REV. DATE
ISSUE CODE DESCRIPTION
PARAGRAPH
00
11-27-23
01
02-09-24
IFA
IFA
Issue For Approval
Issue For Approval
PREPARED
REVIEWED
APPROVED
CHECKED
V. Núñez
F.Prieto
H. Sahabi
J.L. Holgado
Document Control Leader
Engineering Manager
Project Director
Quality Manager
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INDEX
-
PURPOSE AND SCOPE … 3
-
DEFINITIONS … 3
-
DEVELOPMENT … 4
3.1 GENERAL … 4 3.1.1 Responsibilities … 4 3.1.2 Vendor Drawings and Data Requirements … 5 3.1.3 Critical Data for PO Development … 6 3.1.4 Native File Submissions … 6 3.2 DOCUMENT SUBMISSION BY VENDOR … 7 3.2.1 Document Requirements … 8 3.2.2 Drafting Requirements … 9 3.2.3 Document Numbering and Reviews … 10 3.3 DOCUMENT REVIEW BY CONTRACTOR … 11 3.3.1 Conditions for CONTRACTOR Data Review … 11 3.3.2 VENDOR Actions Following CONTRACTOR Documentation Review … 12 3.3.3 Documentation Returned with status F “Reviewed without comments” … 13
- ATTACHMENTS AND TEMPLATES … 13
10651-00-DOC-PD-0003-ATT01 CONTRACTOR VENDOR DOCUMENT CODES AND MINIMUM INFORMATION REQUIRED … 13 10651-00-DOC-PD-0003-ATT02 EGESDOC VENDOR MANUAL … 65
10651-00-DOC-PD-0003-ATT03 CONTRACTOR TITLE BLOCK GUIDE ............ 88
10651-00-DOC-PD-0003-TMP01 CONTRACTOR TITLE BLOCK TEMPLATE ... 92
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- PURPOSE AND SCOPE
The purpose of this document is to describe and define, together with the template “Vendor
Drawings and Data Requirements” (VDDR) form, the CONTRACTOR requirements for
vendor documents and data to be supplied.
If VENDOR is unable to comply with these requirements shall detail all exceptions in their
bids.
Failure to provide adequate preliminary documents and data may cause a bid to be declared
“Not Accepted“.
Documents sent by VENDOR (especially critical documents) must be sent the first time
according to the schedule established with the minimum quality and contents defined in
paragraph 3.2.1 of this document. Documents that do not fulfil this requirement will be
rejected as well as the milestone linked to those documents.
Except for special circumstances or force majeure causes, no changes are allowed by
VENDOR
in
those critical documents returned “Reviewed without comments” by
CONTRACTOR.
No documents will be accepted without a fully completed CONTRACTOR Title Block as
described in 10651-00-DOC-PD-0003-TMP01.
VENDOR shall progressively compile the Final Quality Dossier and/or the Equipment Data
Books during manufacture so that they are complete when the item is ready for Final
Inspection prior to shipment.
The scope of this document includes all technical vendor documents within the Project.
- DEFINITIONS
UTE TR Jafurah.
OPERATING CENTER:
Av. Burgos, 89 – Edificio Adequa 6
28050 Madrid, Spain
E-Mail:
eGESDOC:
Document Control Department
docum10651@tecnicasreunidas.es
CONTRACTOR web portal for the management of vendor documents.
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CONTRACTOR:
Entity that places the Purchase Order, as described in the Purchase Order document.
COMPANY
Aramco Overseas Company B.V. (OOK)
ORIGINATOR:
Engineer development of a Purchase Order.
responsible of
the
technical aspects of
the
ELECTRONIC FILES:
All technical documentation as well as the files used to manage submissions sent in electronic support.
CRITICAL DOCUMENTS:
All technical documentation key for the development of the Purchase Order. It is defined by ORIGINATOR on the VDDL.
QUALITY DOSSIER:
Compilation of certificates, test, etc. prepared and sent by VENDOR according to the Purchase Order.
PO:
VENDOR:
VDDR:
VDDL:
Purchase Order
Any person, firm, partnership, company, corporation or combination thereof with whom the CONTRACTOR has sent the QUOTATION REQUEST or placed the PURCHASE ORDER.
Vendor Drawings and Data Requirements.
Vendor Drawings and Data List. It is a list of all drawings and data which VENDOR plans to provide to CONTRACTOR through eGesdoc to satisfy the PO. Is the screen where VENDOR will operate.
- DEVELOPMENT
3.1
GENERAL
3.1.1 RESPONSIBILITIES
VENDOR should carry out the dispatch of documentation to CONTRACTOR according to this
document and in the documents of the Requisition for Purchase (RFP).
The VDDR is a document which includes all the minimum technical documentation to be
provided by VENDOR and their requirements. VENDOR should carry out the dispatch of
documentation to CONTRACTOR according to this document and the documents from the PO.
The official channel of document exchange is eGesdoc. An eGesdoc guide for VENDOR users
is included as 10651-00-DOC-PD-0003-ATT02 of this procedure.
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Even if the Egesdoc sends notification, it´s VENDOR responsibility to access frequently to
Egesdoc to verify if any return document has been submitted by CONTRACTOR.
VENDOR shall be totally satisfied with the completeness and accuracy of documents in
respect to the goods or the fabricated items to be delivered and they should include no holds
or omissions. VENDOR shall review sub-vendor documents prior to submitting them and shall
only submit documents that conform to all specified requirements.
3.1.2
VENDOR DRAWINGS AND DATA REQUIREMENTS
The VDDR attached to PO defines the following:
• Document types and their codes. After the PO award, the VDDL will include all the
documents of each type to be provided.
• The need to include the document on the bid and/or shipment. All needed
documents will be sent in the bid as a set.
• Document criticality level and if it shall be sent for CONTRACTOR review or
information.
• Data delivery lead time for VENDOR, in calendar days after the PO award when the
document shall be provided. The exact date will be defined on the VDDL.
• The file format in which the document has to be provided during its lifecycle.
Major changes to the VDDR made by VENDOR will require CONTRACTOR approval.
VENDOR shall manage VDDR data loaded in eGesdoc, that means adapt it and personalize
each document code to each vendor specific document in order to generate a list of all
drawings and documents (VDDL) which VENDOR plans to provide to CONTRACTOR in
order to satisfy the Requisition for Purchase (RFP) requirements.
The minimum information required for each document code is described in the Attachment
01 of this procedure. Non-compliance by the VENDOR with these requirements for the
documents marked as Critical will result in the rejection of the milestone payment associated
with critical documentation.
The Quality Dossier shall be sent to CONTRACTOR after Final Inspection.
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3.1.3 CRITICAL DATA FOR PO DEVELOPMENT
The critical data required for the correct development of the PO is:
• Critical documents marked as such on the VDDR.
• VDDL (Document List), which shall be filled up on eGesdoc within 10 days after PO
has been loaded.
• Dates:
o First issue: the document shall be received by CONTRACTOR within the
established period defined on the VDDR.
o Following issues: when a new revision of a document needs to be submitted
by VENDOR to reflect changes, it shall be done within a period no longer than
fifteen (15) calendar days after CONTRACTOR comments. This period may be
reduced according to Project needs. Except for force majeure causes, no
changes are allowed by VENDOR in those critical documents returned as
“Reviewed without comments” by CONTRACTOR.
• Only one type of document per electronic file.
• During the PO development, the documentation will be sent in electronic format,
PDF searchable converted from the native, and additionally in paper whenever
required in the VDDR (Operation Manuals, Final Quality Dossier, etc.)
• The Final Quality Dossier will be developed according to PO requirements.
VENDOR shall submit the index for CONTRACTOR review within thirty (30) days
after the Purchase Order, and will be developed according to the Template 05 ‘Final
Quality Dossier Index’ of the document 10651-00-QAC-PD-0003 “QUALITY REQ.
FOR SUBCONTRACTORS ”.
• CONTRACTOR title block dully filled in, including Document Code, according to
Template 01 of this procedure, 10651-00-DOC-PD-0003-TMP01 and NMR Code.
3.1.4 NATIVE FILE SUBMISSIONS
All documentation shall be sent in native electronic format, at least once documents are sent
to VENDOR by CONTRACTOR with the F “Final” code in compliance with SAEP-334,
paragraph 19.3.
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• The applicability of this submission will be indicated on the VDDL line in eGesdoc for
each document with a colored “N”:
o
o
o
Light gray: Not applicable
Orange: Applicable, but the document has not reached status F yet
Red: Applicable and the document has reached status F. VENDOR may proceed
with the submission
o
Green: Native received
• Data sheets, lists and other documentation will be sent in Word or Excel.
• Drawings will be submitted in Autocad or Microstation in the latest version
• Electronic copy of manuals and dossiers shall be presented in PDF, searchable (must
allow text searches inside the document) and with bookmarks. For Final Quality
Dossier, signed Inspection cover sheet shall be included as second page of the
document after the Title Block.
• Smart Instrumentation (INTOOLs) or PDS Data Bases will be submitted, if required
and applicable, according to the scope of supply.
• During the PO development some documents will be required, also, in native format.
3.2
DOCUMENT SUBMISSION BY VENDOR
• VENDOR shall adapt and customize the VDDR data in eGesdoc in order to generate
the Drawings and Documents List, which VENDOR shall provide CONTRACTOR to
satisfy the PO requirements.
• VENDOR documents listed in the VDDL from eGesdoc are considered part of
VENDOR’s scope of supply. Hence, it is mandatory for all Vendors to fulfil this data
in eGesdoc web portal.
• Documents will be sent in electronic format, in PDF, during the reviewing stage and
native when they are final, although natives may be required earlier according to
Project needs. Additional copies in paper will be required as defined in the VDDR
(Operation Manuals, Final Quality Dossier, etc.). In some cases, the native file will be
required during the PO development.
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• Vendor shall submit all of the Final Documentation in order to be consider the PO as
closed for Document Control purpose. As Final documentation is understood the
following:
o
All documents Return as “Review without comments”, “As built” or “For
Information” status.
o And all lines in the Egesdoc are either submitted or Discarded.
o Native files required have been submitted.
3.2.1 DOCUMENT REQUIREMENTS
3.2.1.1 DOCUMENT SIZES
Documents sizes shall be metric. For ease of handling the largest shall be DIN-A1 (594 x 841
mm) and the smallest DIN-A4 (210 x 296 mm). Exceptions will be granted prior
CONTRACTOR’s approval.
Specific requirements are:
• Piping and Instrumentation Diagrams (P&ID’s) shall be DIN-A1.
•
Isometrics, Logic Diagrams, Single line Diagrams and Link Diagrams, shall be DIN-
A3.
3.2.1.2 DOCUMENT QUALITY
• All documents shall be clearly legible and shall be in the language requested in the
PO.
• All pdf files must be searchable, created from the native file.
• All pages from the PDF files shall be oriented right way up.
• All prints larger than A4 size must be fan folded in a format that allows insertion into
A4 size plastic wallets.
• Computer generated drawings may be accepted as reduced size prints, provided they
comply with the above requirements.
• VENDOR shall be totally satisfied with the completeness and accuracy of documents
regarding to the goods or the fabricated items to be delivered as well as not holds or
omissions exist. VENDOR shall review sub-vendor documents prior to submitting
them and shall only submit documents that conform to all specified requirements. This document is property of UTE TR Jafurah and Consortium of Técnicas Reunidas Saudia for Services and Contracting Co Ltd. and SINOPEC Engineering (Group) Co., Ltd. Saudia. Its reproduction without previous permission in writing is strictly forbidden
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• The information included on the Title Block will be consistent and will grant the
traceability between the Title Block and the rest of the document through the needed
references, i. e. sub-orders PO numbers, sub-supplier document numbers, third party
NDT procedures etc.
• Only when electronic files cannot be created from the native files and are scanned
copies, their image quality shall be enough to allow a legible second scanned image
out of a printed copy.
• All revisions must be clearly identified within the body of the document.
3.2.1.3 CONTRACTOR TITLE BLOCK
• All documentation sent by VENDOR shall incorporate the CONTRACTOR TITLE
BLOCK according to the Guide (10651-00-DOC-PD-0003-Att03) using the Templates
provided. The native files are included in the Purchase Order. This title block shall be
included in the ORIGINAL document.
• On drawings size DIN-A2 and larger the title block should be located in the lower right
side. In sizes DIN-A3 and DIN–A4 it will be added as cover sheet of the submitted
document.
• VENDOR shall complete the following items in the title block, prior to submission,
according to 10651-00-DOC-PD-0003-Att03.
3.2.2 DRAFTING REQUIREMENTS
In order to maintain the consistency among the documentation produced during the project
execution, the following requirements shall be met:
• Height of Drawing Registration Numbers. Height of Drawing Number figure shall not
be less than 7 mm for A1 formats and not less than 5 mm for A2 and A3, and 4 mm
for A4 formats.
• Character Size. To obtain a readable lettering, the minimum height, in mm, shall be
as follows:
Format
Character Size
A1
3.5
A2
2.5
A3
2.5
A4
2.5
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• Spaces between lines of lettering shall not be less than half the character height, but
in titles closer spacing may sometimes be unavoidable due to the length of the title
and the restricted space.
• Enough space shall be kept above the title block at the top-right of the drawing, for
notes, references, etc., in a sequential order.
• Reference drawings used in the preparation of a drawing shall be listed in the space
between Notes and Title Block. In exceptional cases Notes and Reference Drawings
may be placed elsewhere in the drawing preferably to the left to Title Block.
• The presentation shall be clear, with enough space between views and sections.
• The scale shall be indicated on the drawing in the appropriate box of the title block.
• Notes shall be self-explanatory and shall be located in the area directly above the
Title Block.
• The use of self-adhesive labels or stickers for general notes is not acceptable.
3.2.3 DOCUMENT NUMBERING AND REVIEWS
• Each document will be allocated with an unique number. CONTRACTOR revision will
be alphabetic starting with A.
• The documents shall include CONTRACTOR’S documentation code (see 10651-00-
DOC-PD-0003-ATT01).
• All drawings sized DIN-A3 or larger shall have individual drawing numbers.
• Multi-sheets documents, e.g., Isometrics, Logic Diagrams, Wiring Diagrams, Loop
Diagrams etc., shall be compiled as sets or books.
o Sets or books shall be allocated a single document number, each sheet being
identified “Sheet _ of _”. Each set or book shall include a table of contents which
shall clearly identify the individual revision of each document in the set. Face/index
sheets may be provided for all size drawing sets having the same drawing number
and more than ten sheets. The first face sheet is numbered FS1. The subsequent
face sheets will be designated as FS2, FS3, and FS9.
o When revisions are made to individual sheet of multi-sheet set, the complete
revised document shall be reissued together with the revised index(s), showing the
issue status of each sheet and the front sheet, which shall have its revision
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sequence number updated to reflect the highest revision sequence number of the
document which has been revised. It is not permissible to revise only the affected
sheet and re-submit.
• All changes made by the VENDOR must be clearly marked (exceptions will be granted
prior CONTRACTOR’s approval):
o Texts/Word documents: with a vertical line next to each modification in the case
of texts.
o Drawings: with a circle (cloud). A triangle showing the number of revisions shall
be put near the cloud.
o Excel documents (such as data sheets) will be identified using red and bold
characters. If there is a column for revisions also include this revision in the
column.
3.3
DOCUMENT REVIEW BY CONTRACTOR
3.3.1 CONDITIONS FOR CONTRACTOR DATA REVIEW
• CONTRACTOR reserves the right to review and comment all documents submitted
by VENDOR, including those “For Information”, as well as any other that have
previously been accepted with or without comments. The review is primarily
concerned with interfaces and with conformance to the PO.
• Advice of CONTRACTOR’s disposition on VENDOR drawings or data does not relieve
the VENDOR for complying with all terms, conditions and requirements of the PO nor
from his responsibilities under the Order.
• Comments on submitted VENDOR data shall not be considered as authorization to
change the scope or specifications of the PO. Changes to the scope or specification
will only be communicated via revisions to CONTRACTOR drawings or other written
communication such as letter, fax, etc., and will be formalized by PO revisions.
Comments on VENDOR data are limited to identifying requirements within the scope
of the PO as revealed by the review.
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3.3.2
VENDOR ACTIONS FOLLOWING CONTRACTOR DOCUMENTATION REVIEW
After CONTRACTOR review, documents will be returned to VENDOR with one of the codes
described below. At that moment, VENDOR will proceed in accordance with the following
table:
Code
The document
VENDOR should
A
“Rejected”
Is incomplete and is considered by CONTRACTOR as not valid, hence, not accepted
Submit a new document as specified in the VDDR form
B
C
F
I
R
“Reviewed with major comments”
Is incomplete and should be corrected incorporating the comments
Submit a new issue of the document for CONTRACTOR review
“Reviewed with minor comments”
“Reviewed without comments”
Should be corrected, incorporating the comments.
VENDOR must take these comments into account for fabrication
Submit the document as FINAL
Has no comments
Not submit the document again for review, only As Built if required
“For information”
Has been considered only for information
“Reviewed As Built”
Has reached the needed development level according to CONTRACTOR
Hold the dispatch of the FINAL document until the work is completed on Site
M
Void
Is cancelled and its document number cannot be reused
W
Issued for Certification
Should be updated, incorporating the comments and updating the NMR to the next level.
Cancel the voided document number.
If any, send the new revision as a new document referencing the voided document number inside: “New revision of voided document […]”
A new revision with the NMR updated must be submitted and proceed with the cycle until the document reaches final stages.
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3.3.3 DOCUMENTATION RETURNED WITH STATUS F “REVIEWED WITHOUT COMMENTS”
•
In the event VENDOR is required to revise a document previously reviewed without
comments (“F” status), VENDOR shall:
o Amend the original document.
o Update Vendor/Subvendor revision.
o Appropriately update the CONTRACTOR title block.
o Resubmit the document as specified in the VDDR form, together with the reason
for amendment.
• Following receipt of CONTRACTOR comments on revised documents, VENDOR
shall take the appropriate action in accordance with section 3.3.2 of this document.
•
In the event VENDOR is required to revise a document already included within a
dossier that has been issued to CONTRACTOR, VENDOR shall submit sufficient
replacement copies including revised table of contents together with the instructions
on removing each superseded document and its replacement with the new one.
• NOTE that CONTRACTOR may require to VENDOR the implementation of comments
made by COMPANY or CONTRACTOR on a document already closed and sent to
VENDOR with code F. VENDOR shall incorporate commented changes on the
document and send the document back to CONTRACTOR in a higher revision.
- ATTACHMENTS AND TEMPLATES
10651-00-DOC-PD-0003-ATT01 CONTRACTOR VENDOR DOCUMENT CODES AND MINIMUM INFORMATION REQUIRED
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Code
Description
Information
CAL-0001
Expansion Calculations
Joints
This document shall include the calculations performed for the design of expansion joints. At least it shall contain:
•
Internal and external pressure calculations
• Stress results
• Cycles of life
• Spring rates
CAL-0002
Thermal Calculations This document shall include the thermal calculations that the correct dimensioning of cryogenic or hot justifies equipment / piping, including magnitude and direction of thermal movements and location of “fixed” ends or baseplates.
CAL-0003
Hydraulic Pneumatic Calculations
/
This document shall include the hydraulic and/or pneumatic calculations that justifies the correct dimensioning of the equipment.
CAL-0004
Civil Calculations
Work
Document including the calculations for the equipment or structure foundations based on design codes specified in material requisition. Calculations results shall include as minimum:
• Baseplate thicknesses and dimensions
• Anchor bolts locations
• Shims
• Location and magnitudes of loads (static and dynamic)
transmitted to foundations
• Center of gravity
• Thickness of grouting required by Vendor
CAL-0005
Mechanical Calculations
This document must describe all the calculations performed for the design of vessels and other equipment working under pressure. At least it shall contain:
• Applicable codes and project specifications as
contractually agreed
•
Internal and external pressure calculations
• Wind and earthquake loads calculations
• Nozzle and flanges calculations
• Lugs calculations and equipment supports
CAL-0006
Metallic Calculations
Structure
Calculation of metallic structures such as pipe racks, main or auxiliary structures, platforms, ladders, etc, according to design codes and criteria specified in material requisition.
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Code
Description
Information
CAL-0007
Equipment Calculation Sheets
Design calculations for equipment which has not been considered in mechanical calculations CAL-0005.
This document may also refer to instrumentation equipment calculations such as orifices, control valves, relief valves or thermowells.
CAL-0008
CAL-0009
CAL-0010
CAL-0011
Power Calculation
Heat Calculation
Load
Calculations of the power required (active and reactive).
Load
Calculations of the total heat dissipated by indoor equipment in order to consider the need of HVAC or ventilation system.
Motor Calculations
Calculations of the power required by electric motors.
Cable Calculations
Sizing
Calculations of the power cable section required to feed the motors and other electric loads.
CAL-0012
Electrical Calculations
CAL-0013
Pipe Stress Analysis Report
This document shall include the calculations of the special equipment: DC-UPS, AC-UPS, Electrical Heat Tracing, Cathodic Protection, Capacitors Bank, Motorized Valve Panels, Lighting Panels, etc.
This document shall include the pipe stress analysis of piping as defined in material requisition indicating the specific pipes to be analyzed or according to a criteria of pressure and temperature.
CAL-0014
Seismic Calculations This document shall include the calculations related to the seismic impact in equipment and structures considering the seismic loads and design criteria specified in material requisition.
CAL-0015
Drainage Calculations
This document shall include the calculations referred to the drain system of an equipment. Results of calculations shall include as minimum the required pipe size, pressure drop, etc.
CAL-0016
Insulation Material Calculations
Calculations related the equipment, piping, etc. Results shall include as minimum insulation material, thickness, etc.
the required
insulation
for
to
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CAL-0017
Special Finite Analysis
Studies, Elements
This document must describe all the special calculations performed for the design of vessels and other equipment working under pressure which are not included in the Mechanical Calculations (CAL-0005). Some of these special calculations could be the followings:
• Finite Element Analysis for mechanical elements
regarding thermal stresses (hot-box calculations, quench nozzles on reactors under temperature changes, etc.).
• Finite Element Analysis regarding fatigue analysis (Cyclic
Service).
• Calculations about banana effects and bulging on Coke
Drums.
CAL-0018
Joint Steel Structure Calculation
This document includes calculations related to joints, bolts, plates, welding, etc, in a steel structure. This document is typically produced by a structure subcontractor.
CAL-0019
Concrete Joint Structure Calculation
includes calculations related
joints, This document reinforcement, coupling elements, etc, in a concrete structure. This document typically produced by a structure subcontractor.
to
is
CAL-0020
Concrete Structure Calculation
This document includes calculations of concrete structure or building. It is typically produced by a structure or building subcontractor.
CAL-0021
Fast Calculations
Loop
To verify sample transport lag time requirement and pressure drop enable sample stream circulation.
CAL-2001
Permissible Changes of Load
This document includes the maximum permissible change of load vs the parameters that have influence.
CAL-2002
Maximum Permissible Rate of Temperature Changes
This document includes the maximum permissible rate of temperature change vs load and other parameters that have influence.
CAL-2004
Rotor Shaft Data for Calculation
This document foundation design.
includes data required
for civil works
CAL-2005
Freeze Calculations
This document includes the considerations and calculations to justify the adopted freeze protection.
CAT-0001
Catalogues with Main Dimensions and Characteristics
These documents are Vendor technical information / leaflets of equipment included in the material requisition.
The document shall include an index of the equipment, elements or materials followed by the catalogues of each one, separated by cover pages with their names.
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CER-0001
Electrical Protection Certificates
CER-0002
Certificates Declarations Conformity
and of
include
This document shall the electrical protection certificates of electrical equipment or instrument (in case of VSD driven motors, if VSD is supplied with the equipment, a single certificate VSD/motor shall be provided). It is referred to enclosure protection and explosion protection.
Certificate shall include the equipment / instrument reference number.
In this document the following shall be included:
• Quality and manufacturing certificates not sent as a
separate document.
• Declarations of conformity signed, showing the
compliance with the requirements of the applicable directives.
CER-0003
Type and Special test Certificates
Certificate of type or special tests conducted before FAT or when type test can be avoided by means of test certificates submission of identical equipment tested before.
CER-0004
Test and Certification of Materials
CER-0006
Calibration Certificates for Supplied Instruments
CER-0007
Technical Passport
Certificate included as follows:
• Material Test Certificate Type 2.1, 2.2, 3.1 or 3.2 as
specified in material requisition.
• NACE MR/01/75 Certificate of conformance.
• Material Traceability Records.
Calibration Certificate must be provided for of all instrument that has local and/or remote indication, as well as Cold Test certificate for Relief Valves. For all cases the corresponding identification of each item with Project TAG and calibration range shall be included. All these certificates must be sent in a document under the coding CER-0006 at the time of Final Inspection as maximum, and must be included in the corresponding section of the “Final Quality Dossier”.
This document includes the technical data of equipment. Depending on Project requirements it may include drawings, certificates, manuals, etc. In some countries as Russia this document is necessary to obtain permission for equipment operation.
Material Requisition shall detail the content of this document.
CER-0008
Set Certificate
Pressure
This document shall include the instrument tag number, the instrument type, the pressure that has been tested, the code that has been followed and the results as OK.
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CER-0009
Safety Integrity Level (SIL) Certificate
This document shall include the manufacturer and model for the equipment that is being certificated. The systematic capability level, the failure rates, the third-party Company name with the stamp and the issue date. Normally, the valid period is also included.
CER-0010
TSSA Documentation These documents are required in projects located in Canada (Ontario region) to receive the approval of equipment by government.
CER-0011
ABSA Documentation
CER-0012
Equipment Machinery Party Inspection
and Third
These documents are required in projects located in Canada (Alberta region) to receive the approval of equipment by government. It applies to boilers, pressure vessels and pressure piping systems.
It includes a report from a third party where equipment and machinery supplied by Vendor is inspected.
CER-0013
Third Certificate / Stamp
Party
This document represents a set of stamped drawings (with a drawings index dossier included), duly certified by a Third- Party Agency.
CER-0014
Local Certification
Authorities
It includes all certifications required by local authority to ensure the legalization of equipment.
CUR-0001
Calibration Curves
Document showing the actual calibration results obtained in an approved laboratory versus the expected values.
It shall be either provided by Vendor or by instrument’s manufacturer and shall be signed by an authorized representative of the laboratory.
CUR-0002
Overload Curves
This document shall Synchronous Electric Motors.
include
the overload curves
for
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CUR-0003
Equipment Performance Curves
Predicted curves showing the correlation between different design parameters (power, capacity, head, efficiency…) of the equipment. Guarantee points and correction factors to be included, if any.
• For rotating equipment, curves shall indicate discharge pressure, shaft power, head and efficiency versus inlet capacity. The range of capacities required shall be as per project specifications.
• For reciprocating compressors, curve shall indicate and
cover the entire range of pocket settings.
•
In the case of turbo generators, electrical generator’s curve shall be included:
o Generator capacity
o Excitation system capacity
o De-rated capacity versus temperature and
operation time
o
“V” curves
o Dynamic analysis
for saturated and not
saturated conditions.
CUR-0004
Starting Curve and Moment of Inertia
Predicted curves during motor’s start-up. The following curves can be included, depending on the starting method (DOL or others) used:
• Torque vs Speed
• Current vs Speed
• Time vs Speed
• Current vs Time
• Efficiency / Power Factor / Slip vs Load Percentage
• Power Factor vs Speed
CUR-0005
Steam Consumption Curve
Predicted curves showing the correlation between output power and steam consumption of a turbine.
CUR-0007
Protection Setting Curves
Relay
This document provides information to fix the set point of protection relays. It can be delivered separately but it can also be included in the Installation and Operation Manual.
CUR-0008
CT Saturation Curves This document provides information to be used in the calculations of current transformers and it is submitted by the Electrical Panels Manufacturers.
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CUR-0009
Cold Curve
Alignment
CUR-0010
Isodose Curves
Document indicating required misalignments of two or more components in a train at ambient temperature, so that the shafts connecting them are collinear when stabilized operating conditions have been reached.
As minimum, this drawing shall include radiation area calculations and general information about the source that we are purchasing: Applicable tag numbers, source Type, Isotope chemical composition, state, activity, quantity, Manufacturer, description of the application and instruction for disposal.
CUR-2001
CUR-2002
Reverse Curves Motor)
Oxygen Curves
Rotation (Pump and
Performance curves of pump under negative rotation.
Content
This document includes the curves showing the allowable Oxygen content
CUR-2004
Start-Up Curves
This document includes the curves showing the Load, Flow, Temperature, Pressure and Speed along the start-up time
CUR-2003
Pressure Curves
Loss
CUR-2005
Correction Curves
This document includes the curves showing the pressure loss vs the flow. For condensers/heat exchangers, two curves with 0% plugged tubes and maximum plugged tubes to comply with thermal performance will be provided.
The package shall include all the curves needed to obtain the corrected values If performance values are guaranteed at different reference conditions or cases, correction curves shall include all conditions or cases.
for all performance guarantees.
CUR-2006
Bypass Curves
The document shall include the curves showing the flow of steam vs pressure
CUR-2007
Sparger Curves
Steam
This document includes the curves showing the flow of steam vs the pressure
CUR-2008
Characteristic Curves Kv/L Vs L/G And Cold Water Vs. Wet Bulb Temp
The document shall include the Characteristic Curves Kv/L Vs L/G And Cold Water Vs. Wet Bulb Temp including all the operation range of the Cooling Tower. The document shall also include a table reporting all the data shown in the curve.
CUR-2009
Fog Spray Curve
This document includes the curves showing the pressure vs the flow
CUR-2010
Drift Loss Curve as a Function of Air Speed
The document shall include the Drift Loss Curve as a Function of Air Speed including all the operation range of the Cooling Tower. The Vendor shall also include a table reporting all the data shown in the curve.
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CUR-2011
Deflector /Diffuser/Distribution Header Pressure Drop Curves
DES-0001
Process Description and Guarantees
The document include the curves Pressure drop (Cooling Tower Frictional pump head) vs Circulating water flow rate for each Cooling Tower Cell. The pressure drop curve shall include all the dynamic pressure losses in a cooling tower cell from the terminal point including, the risers piping (if applies), distribution piping, deflectors, diffusers. It shall be reported the pressure drop @design flowrate for each Cooling Tower Cell. The Vendor shall also include a table reporting all the data shown in the curve.
This document describes:
•
It describes the process theory and the involved process variables.
• Guarantees in accordance with project requirements
shall be included.
DES-0002
Functional Specification (FDS)
Design
Vendor shall describe the control system operation during the different scenarios of the equipment /package outlining the function of each logic circuit with relevant inputs, actions and interlocks.
The following shall be included:
• Simplified block logic diagram
• Operating conditions in all possible scenarios: start-up, power failure, line breakage, communication failure, maintenance, etc.…
•
Input, output, permissive signals, including internal logic signals required to accomplish start-up, platform equipment monitoring and alarm, shutdown, etc.
• Display of information, operator and maintenance
interface and access to the package control system shall be described
• Listing of pre-alarm and shutdown alarm trip
requirements and the failure mode of all valves and equipment must be clearly indicated
• Communication / data transfer arrangements shall be
fully defined showing hardware standards and software protocols
DES-0003
Operation General Description
Document that describes the principle of operation of the equipment and the main steps of operational sequences corresponding to the process flow diagram.
DES-0004
Anti-Surge System Control Description
Document describing the operation of the control system protecting compressors from surge.
DES-0005
System 1 Data
To ensure the correct configuration of Bently Nevada System 1 supplied by others, Vendor will fill out an Excel file provided by Contractor (project format) with essential compressor data.
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DES-0006
RBI Methodology
Guidance to detail how the RBI (Risk Based Inspection) study is going to be developed
DES-0007
Data Base Validation Guidance to detail how the Data Base Validation is going to be
developed
DES-0008
Baseline Thickness Methodology
Guidance to detail how the Baseline Thickness is going to be developed
DES-0009
CRA Methodology
Guidance to detail how the CRA (Corrosion Risk Assessment) study is going to be developed.
DES-0010
MAC Methodology
Guidance to detail how the MAC (Material Corrosion Audit) is going to be developed.
DES-0011
FAS Methodology
Guidance to detail how the FAS (Failure Analysis Study) is going to be developed.
DES-0012
under System Consideration (SuC), Perimeters and Entry Points Description
DES-2001
Control Narrative
DES-2002
Technical Description of The Generator
Includes the system under consideration (SuC) and the boundaries to other systems and their access points. Compiles the information of all endpoint devices in the system.
It shall be associated to each Logic Diagrams, although is not part of documentation used to program the DCS (DCS has to be programmed only with Logic Diagrams and Screen Displays).
It shall provide coherent with functional and control description of the logic and controls in the logic Diagram, allowing the detail reviewing of those by Contractor.
Technical description of the components of the generator, including as a minimum:
• Cooling system
• Bedplate
• Stator assembly (core and inner plate, windings and end turns, main and neutral leads, temperature detectors, etc.)
• Rotor assembly (rotor shaft, rotor winding, etc.)
• Bearing and pedestals
• Collector ring assembly
• Collector housing
• Rotating components
• Stationary components
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DES-2003
Technical Description of The Excitation System and Avr
Technical description of the components of the excitation system, including as a minimum:
• Static excitation equipment
• Transformer
• SEE cubicle (breaker, rectifier, control and monitoring
DES-2006
Technical Description of The Starting System
equipment)
• Operation during starting
• Normal operation
Technical description of the components of the starting system, including as a minimum:
• Static frequency converter
• Transformer
• Static excitation system
• Turning gear
• Starting time
• Normal starting process
• Fast starting process
• Synchronization
• Loading
• Shutdown
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DIA-0001
Process Piping and Instrument Diagrams
Process P&ID’s that convey the overall inter relationship of components within the Vendor’s scope shall be provided including at least:
• Equipment name and tag numbers
•
Instrument tag numbers
• Service description of each equipment with relevant
design conditions
• Piping indicating size, rating, material, service, line
number, piping class and insulation.
• Levels in vessels: NLL, LSL, LSH, LSLL, LSHH, etc.
• Battery limits of Vendor’s scope
• Valves and fittings
• Representation of control functions (according to the
symbolism and requirements of the project)
• Representation of signals and interlocks (according to the
symbolism and requirements of the project)
• Particular data or notes relevant to equipment /
instruments installation
Note: Symbolism in accordance with project requirements
DIA-0002
Systems Auxiliary and Piping Instrument Diagrams
Secondary or auxiliary Systems (i.e. lube oil system, seal system…) P&ID’s that convey the overall inter relationship of components within the Supplier’s scope shall be provided including at least:
• Equipment name and tag numbers
•
Instrument tag numbers (Symbolism in accordance with project requirements)
• Service description of each equipment with relevant
design conditions
• Piping indicating size, rating, material, service, line
number, piping class and insulation.
• Levels in vessels: NLL, LSL, LSH, LSLL, LSHH, etc.
• Battery limits of Vendor’s scope
• Valves and fittings
• Representation of control functions (according to the
symbolism and requirements of the project)
• Representation of signals and interlocks (according to the
symbolism and requirements of the project)
• Particular data or notes relevant to equipment /
instruments installation
Note: Symbolism in accordance with project requirements
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DIA-0003
Block Diagrams
DIA-0004
Flow Diagrams with Heat and Material Balance
Diagram of a system in which the principal parts or functions are represented by blocks connected by lines that show the relationships of the blocks.
Scheme including the following information, as a minimum:
• Main equipment (all the itemized ones)
• Design conditions of main equipment
• Process lines between equipment
• All control loops and main instruments
• For each stream, indication of:
o Temperature
o Pressure
o Composition
o Specific gravity
o Operating density
o Heat content
o Flow rate (relevant to each phase)
DIA-0005
Hydraulic / Pneumatic Diagrams
Scheme components including at least:
that convey
the overall
inter relationship of
•
Instrument tag numbers and auxiliaries
• Lines indicating size and material
• Battery limits of Vendor’s scope
DIA-0006
Single-Line Diagrams This document is a schematic drawing of the electrical
installation.
DIA-0007
Logic Diagrams
DIA-0008
Block Diagrams for Alarms and Shutdowns
The logic diagrams shall describe in a grafcet format or the equivalent following:
ladder diagram, ordinogram)
(logigram,
• Functions shown in the PIDs
• All possible scenarios sequences: start-up, shutdown,
abnormal operations, maintenance, etc.
• Description of interlocks
A simplified overview where the alarms are generated and where the corresponding action shall take place.
DIA-0009
Block Diagrams for Sequential Control
A simplified architecture visualized in type block diagram to reflect the setup of the system.
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DIA-0010
Willans Diagram
Line showing the correlation between the output power and steam consumption of a turbine.
DIA-0011
Two-line Diagrams (ILD’s)
Loop
This diagram should show as a minimum:
• Details of wiring on a loop by loop basis
• Termination and inter-connections from primary element
to final (field, control room, board, and rear board instruments)
• Numbering of junction boxes and cables
• Terminal color coding of wires and locations
• Ferruling details
• Software to be configured
DIA-0012
One-line Diagrams (Typical)
Loop
Instrument loop diagram in project format.
DIA-0013
Dynamic Graphics (DCS/PLC Screen)
Displays shown on the monitors of the different control systems: DCS, PLC, SIS, HMI, etc…
DIA-0014
DIA-0015
DIA-0016
System Architecture Diagram
This document is an overview of the system architecture showing various communication networks and various hardware equipment.
and Schematic Connection Diagram
Any drawing needed to visualize and identify any connection to other systems and / or local panels etc. in detailed format to identify any component for this interface.
Campbell, Blading Goodman and Soderberg Diagrams
Report of experimentally measured vibration response spectrum as a function of the shaft’s rotation speed including:
• Description of method used
•
Input data
• Graphic display
• Vendor conclusion
DIA-0017
Machinery Alignment Diagram
DIA-0018
Critical Diagram
Speed
Document describing in detail the procedure that should be followed during the installation of a certain equipment and its auxiliaries (coupling, baseplate, motor…) in order to avoid misalignments, which could lead to vibrations and noise.
speeds,
A Critical Speed Diagram is a plot of natural frequencies, operating frequencies. The and excitation intersections of excitation frequencies, radiating from the origin, and the horizontal natural frequencies are the critical speeds.
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DIA-0019
DIA-0020
Corrosion Diagram
Inventory Diagram
Loops
Groups
DIA-0021
Zone and Conduit Diagrams
Drawing with system and their assets grouped into zones and conduits. Based on network architecture drawings.
DIA-2001
Control Diagrams
Loop
Schematic per systems containing all loops.
DIA-2002
Protection, Metering and Synchronizing Single Line Diagram
Single line diagram showing all relaying, metering and synchronizing devices included in the scope of supply and their connections with the DCS and the turbine control system.
DOS-0001
Welding Dossier
This document includes the following:
• Welding map: A schematic sketch showing the position of all different typologies of welds to be performed and a table indicating, for each weld position, the applicable Welding Procedure Specification (WPS) and the Procedure Qualification Record (PQR).
• Welding Procedure Specification define shop, field and repair welding procedures according to project and international standards. It shall be cross-referenced to the PQR.
• Procedure Qualification Record: Procedure describing the parameters used in qualification of WPS. It shall be cross-referenced to the WPS.
DOS-0002
Final Quality Dossier Compilation of certificates, records and quality procedures to be sent by Vendor in accordance with “QA / QC suppliers requirements” of each project. Amongst others it shall include:
• Test certificates
• Approved IAP (Inspection Activity Plan)
• Reports of non-conformities
• Welding reports
• Material certificates
• Test protocols
DOS-0003
Index Quality Dossier
Index of the Final Quality Dossier. It will be sent by Vendor in accordance with “QA / QC requirements for Vendors” of each project.
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DOS-0004
Official Project
Document that includes all required information for the legalization of the equipment/material included in the material requisition.
DOS-0005
HSE Dossier
This document includes all HSE plans and procedures to be developed by Vendors with activities to be performed at site.
DOS-0006
Training Records
DOS-0007
Video Documentary
Documents related to Vendor trainings to be generated after these trainings. Detailed content to be specified in material requisition.
It shall be produced to chronicle the development of the order. Details about duration, content, etc, shall be provided by Contractor.
DOS-0008
Welders List
This is the list of welders working for subcontractor.
DOS-0009
Personnel Control
includes C.V., organization chart, accreditations of
It subcontractor personnel
DOS-0010
Process Package
Design
This document compiles the Basic Engineering developed by Vendor and includes the following documents, as minimum:
DOS-2001
Commissioning Documentation
• Process Flow Diagram
• Process piping and instrument diagram for design
• Material Selection Diagram
• Preliminary Plot plan
• Preliminary utility consumption
•
Instrument list for design
• Preliminary equipment list with main data
• Equipment data sheet for design
•
•
•
•
•
•
•
•
•
-
Turnover packages (TOP) definition (marked-up P&ID´s / SLDs…)
-
Components lists with TOP identification (*.xlsx file to be provided):
• Piping
• Mechanical
• Electrical equipment
• Cables
• Instrumentation
• Communication, signals (PLC / DCS)
• Other elements
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Description
Information
ESP-0001
Heat Specification
Treatment
ESP-0002
Painting Specification
Document identifying:
• Heat Treatment scope of application
• Applicable codes and specifications
• Procedure
Document identifying:
• Painting scope of application
• Applicable codes and specifications
• Painting system applicable and final color
• Procedure
ESP-0003
ESP-0004
Specifications Technical Data
and
Specifications developed specifically for the scope of the requisition and other technical information not included in other documents.
Purchase
Material Technical Specifications
Technical specification that describes Vendor requirement for the purchase of materials.
Document shall be reviewed without comments by TR previous to the purchase of materials by Vendor.
ESP-0005
Cybersecurity Requirements Specification
Compilation of all applicable Cybersecurity Requirements including general cybersecurity requirements; zone and conduit specific requirements; countermeasures, detailed cybersecurity specifications for access control requirements (identification and authentication of users; roles and privileges); confidentiality-integrity-availability requirements; detection-monitoring-reporting requirements; physical security requirements; response time requirements; OS and device hardening requirements; applicable policies and procedures; and security level targets.
ESP-0006
Cybersecurity Design Specification
Describe and define the design, configuration, and programming of network devices; and cybersecurity system and functionalities.
ESQ-0001
Junction Boxes and Strips Terminal Connections
Descriptive scheme for wiring connection in Junction boxes. Document shall indicate:
• Position of each cable connection and elements (cables,
junction boxes).
• TAGs of Junction Boxes and Terminals blocks
ESQ-0002
Auxiliary Schemes
Circuits
This document is a schematic drawing of the wiring and connections of the auxiliary circuits.
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Information
ESQ-0003
Process and MTO
Hook-ups
Identify the instrument tags with the associated material to for correct installation in the process lines according to project requirements.
ESQ-0004
Pneumatic Hook-ups and MTO
Identify the instrument tags with the associated material for to project correct pneumatic requirements.
installation according
This drawing must include the instrument air distribution to all the users inside the equipment.
ESQ-0005
Switchboard Electrical Schemes
This document is a schematic drawing of the electrical operation for motor starters and feeders.
ESQ-0006
Earthing Schemes
System
This document is a schematic drawing of the wiring and connections of the earthing system.
ESQ-0007
Instruments Power Supply and Wiring
Drawing including connection terminal strips, “from” and “to”, cable type and power supply, as minimum.
ESQ-0008
Complete Intercomponent Wiring
ESQ-0009
ESQ-0010
AC/DC Power Distribution
Instruments Supply
Strips Terminal Drawings including instruments TAG per each signal
ESQ-0011
MMS Rack Configuration
File
ESQ-0012
Rebar Schedule
Bending
Drawing including connection terminal strips, “from” and “to” and cable type, as minimum.
Drawing including connection terminal strips, “from” and “to”, cable type and power supply, as minimum.
Drawing for JB and/or panels, including terminal strips type, cable glands sizes, cable tag and type.
To ensure the correct configuration of the Bently Nevada System 1 supplied by others, proprietary Native RAK configuration files of the 3500 racks of the equipment built by Vendor must be supplied.
Detailed design of reinforcement steel for concrete structures.
Schematic details of rebars to allow quantities estimation, procurement and fabrication.
ESQ-2001
Cable Pulling Cards (Cable Runs)
Template provided by TR
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Information
ESQ-2003
Wiring Typical for Diagrams Electrical Motors and Actuators
EST-0001
Torsional Analysis
EST-0002
Pulsation Study
Typical internal wiring diagrams for all the switchgears and motor control centers included in the scope of supply
This analysis shall determine the torsional critical speeds for driver/transmission/driven equipment trains.
It shall clearly indicate number and details of the finite elements that the system has been divided into for the calculation, and a table of stiffness’ and inertias for each element shall be included.
Results shall be presented in graphical and narrative form. Conclusions must be clearly supported and justified.
Pulsation study shall report all actions to be taken in piping or dampers in order to guarantee that fluid system will operate safely over all possible speed ranges or with different fluids.
Main actions must be clearly stated and justified.
EST-0003
Lateral & Damped Unbalance Response Analysis
Calculations shall determine the natural frequency of the shaft assembly and identify reactions to the forcing frequencies over the operating speed range. Results shall be presented in graphical and narrative form, and shall include:
• Rotor drawings showing each shaft segment clearly
numbered
• Table of masses and stiffness values for each segment
• Plot of critical speed against support stiffness with stiffness both in the vertical plane and horizontal plane to be shown for each support point
• Plot of speed against vibration amplitudes (Campbell diagrams) to demonstrate the specifications of operating modes from harmonic regions
• Plot of shaft vibration mode shape, showing displacement against axial length and bearing locations with the rotor excited at its critical speeds
• Plot of unbalanced test response, clearances for minimum
and maximum temperature
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Code
Description
Information
EST-0004
Hazop Study
EST-0005
Dynamic Simulation
EST-0006
Harmonic Study
EST-0007
Determination
SIL Study Report
EST-0009
SIL Verification Study Report
EST-0010
Vibration Studies
It is a structured and systematic examination of a complex planned or existing process or operation in order to identify and evaluate problems that may represent risks to personnel or equipment. The document shall include all the nodes reviewed during the study and actions generated with the resolution.
It analyses the machine and system response in case of different scenarios as shutdown, start-up, etc. It also evaluates if machine protection systems (for example anti-surge) are correctly sized to protect the machine.
Harmonic studies are performed to determine harmonic distortion levels and filtering requirements within a facility and to determine if harmonic voltages and currents are at acceptable levels.
Usually, harmonic distortion levels are present in the Variable Frequency Drives (VFD’s), UPS’s and other non-linear loads.
As minimum this report shall include a general process list description, assumptions, worksheets and identifying initiators, final elements and SIL assigned for each SIF.
the SIF
This document shall be according to IEC 61511, including a project general description with the assumptions that have been considered and the parameters that have been defined. A table with the SIF tag numbers, initiators tag, type and voting, final elements tag, type and voting. The calculations for PFD avg, for architecture constraints. Recommendations with the new calculations for achieve the SIL (if apply), drawing to show the architecture and the detailed calculation for every SIF.
the calculations
These studies are usually issued to detect faults in rotating equipment such as Unbalance, Misalignment, rolling element bearing faults and resonance conditions.
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Description
Information
EST-0013
Monthly Execution
This document shall be provided by Vendor to Expediting department in a monthly basis. The following information shall be included:
• Overall progress status
•
Item by item progress status
• Highlights matters
• Pending matters
• Areas of concern
• Next inspection activities
• Digital pictures
• Updated project schedule
A file with the format will be provided by TR to use as a template for this document.
EST-0015
General Studies
Studies not covered by other documents.
EST-0016
Cathodic Protection Reports
This document shall be included when any equipment requires cathodic protection. The document shall include all the reports after Cathodic Protection test.
EST-0017
Flare Noise and Radiation Modelling Study
EST-0018
Dispersion Study
Flare Modelling Study Report addressing Noise Modelling and Radiation Modelling, including detailed list of calculation parameters temperature, pressures, flow rate, exit diameter and velocity, F Factor, height, etc). Modelling Maps, values at specified target location, native files, etc.
/ concentration,
(composition
Dispersion Study shall include an initial register listing all information related with emitting equipment (e.g. composition / concentration, flow rate, exit temperature, pressures, diameter and velocity, etc) for characterization purposes. This list shall address all possible combustible to be fired and the different operating modes defined for the equipment.
For main emitting equipment, Detailed Dispersion Modelling shall be performed including representation on plot, dispersion calculations, immission values at specified target location and native files.
target pollutants,
for
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Code
Description
Information
EST-0019
Reliability, and
RAM: Availability Maintainability Analysis
EST-0020
Concrete Mix Design Study
The RAM Study will aim to predict the availability, operational performance of the facility and provide recommendations to improve performance based on equipment reliability, planned maintenance, unit interdependencies. It will identify key equipment that is likely the to drive effectiveness of mitigation strategies that are afforded by the design.
refinery’s performance and quantify
operational
mitigation
and
the
the
It describes ingredients selection of of concrete and their relative proportions with the object of producing concrete of certain minimum strength and durability
suitable
EST-0021
Geotechnical Study
It includes borehole execution, laboratory test and issue of preliminary and final report.
EST-0022
Soil Improvement
This study will include the method to be used, previous tests carried out on site, the results reached and the final report.
EST-0023
Topographical Survey
3D model ground surface including existing fences, manholes, buildings, walls, culverts, ditches, sewer, powerline, etc.
EST-0024
Equipment Maintenance Handling Study
It includes the procedures and tools required to carry out the maintenance of equipment.
EST-0037
System Vulnerability Report
Compilation of recognized vulnerabilities or flaws of the system that weaken the overall security of the device/system. Hardware and/or software vulnerabilities.
EST-0038
Cybersecurity Risk Assessment Report
EST-0039
RCM Study
Includes the results of the Cybersecurity Risk Assessment.
Study prepared to determine the best maintenance techniques to consider in the Project. Normally this study is used to improve the Maintenance Plan.
EST-2001
Sump Model Test Report
Report with main finding and recommendations after the sump model test performed by Vendor
EST-2006
Noise Report
Noise Contour map
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Information
EST-2007
Lighting Engineering
System
Including:
• Calculation
• Layout drawings
• Lighting material data sheets
• Bill of materials
• Aircraft warning lights details, if applicable
EST-2010
Emission Summary Report
Report including all gaseous emissions from the stack.
EST-2013
Performance Report
Test
The report shall include all information needed to evaluate the stability during the test, the uncertainty and the corrected values of the guaranteed values.
EST-2014
Stability Studies
PSS Tuning Study
EST-2015
Protection Settings Coordination and Study
AVR Dynamic Response Study
Generator protection study.
the Protection settings and coordination study switchgears and motor control centers included in the scope of supply.
for all
EST-2016
EST-2017
HDD-0001
HDD-0002
Study of Burden of Instrument Transformers
Study of the rated burden of all current and voltage transformers included in the scope of supply (both for metering and protection purposes).
Grid Compliance Statement
Code
Statement of compliance of all the requirements included in the Grid Code, such as voltage and frequency variations, P/Q and voltage regulation, etc.
Specific grid code test procedures (for tests that are not covered within standard commissioning procedures).
Equipment data sheets fully completed in accordance with formats and conditions established in the material requisition.
Auxiliary equipment data sheets fully completed in accordance with formats and conditions established in the material requisition.
Data for Main
Completed Sheets Mechanical Equipment
Completed Data Sheets for Auxiliary Mechanical Equipment
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Description
Information
HDD-0003
Data for Sheets Electrical Consumers
Electrical consumers equipment (as electric motor, etc.) data sheets fully completed in accordance with formats and conditions established in the material requisition.
HDD-0004
Noise Data Sheets
HDD-0005
Safety Data Sheets
This document shall include the information about acoustic emissions of the equipment / package in order to certify that sound levels comply with the project requirements.
In case sound levels are higher than specified, noise remedial (silencers, acoustic insulation) shall be considered by Vendor as part of the scope.
Document shall be completed in accordance with the formats and requirements of the project.
These data sheets shall include the technical information related to equipment safety. Document shall be completed in accordance with the formats and requirements of the Project.
HDD-0006
Instrument Sheet
Data
Instruments data sheets fully completed in accordance with formats and conditions established in the material requisition.
HDD-0007
Sheets
Data Equipment Hydraulic Pneumatic Devices
for and /
HDD-0008
Communication Equipment Sheet
Data
VENDOR has the responsibility of editing data sheets for all instruments in their scope as shown in the PIDs.
Data sheets related to hydraulic/pneumatic devices fully completed formats and conditions established in the material requisition.
in accordance with
Data sheets related completed established in the material requisition.
in accordance with
to communication equipment
fully formats and conditions
HDD-0009
Vessels Data Sheets Vessels data sheets fully completed in accordance with formats and conditions established in the material requisition.
HDD-0010
Electrical Equipment Data Sheets
Electrical equipment (as electric motor, etc.) data sheets fully completed formats and conditions established in the material requisition.
in accordance with
HDD-0011
Fired Heaters API Data Sheets
Fired heaters data sheets fully completed in accordance with API and conditions established in the material requisition.
HDD-0012
Burners API Data Sheets
Burners data sheets fully completed in accordance with API and conditions established in the material requisition.
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Description
Information
HDD-0013
Air Coolers Data Sheets
Air coolers data sheets fully completed in accordance with formats and conditions established in the material requisition.
HDD-0014
Insulation Material Data Sheets
Data sheets related to insulation material fully completed in accordance with formats and conditions established in the material requisition
HDD-0015
CMMS/ERP Templates
Client templates used for loading data into the client’s management and maintenance computer system and ERP.
HDD-2001
Piping Support Data Sheet
Spring
• Data sheet
• Dimensional Drawing
HDD-2004
Expansion Data Sheet
Joints
• Data sheet
HDD-2005
Shock Piping Absorber Supports Data Sheet
• Dimensional Drawing
• Data sheet
• Dimensional Drawing
LIS-0002
Recommended Spare Parts List
Recommended spare parts by VENDOR for each equipment shall be sent in project’s template.
LIS-0003
Materials Components with Identification
and List
It is also known as Bill of Material (BOM), it consists in the list of parts with identification and material that forms part of the equipment included in the material requisition. It has to match with the equipment detailed drawing where the parts are shown with the same identification.
LIS-0004
I/O List per each Card Tag assignment per System IO card.
LIS-0005
Lubricant List
The lubricant list shall include all the recommended lubricants for each equipment / package.
The following shall be included:
• Type of oil / grease • Preferably, three equivalent commercial brands • First fill quantity • Refilling quantities • Frequency of refilling for maintenance
It shall be completed in the project format attached to the material requisition.
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Information
LIS-0006
Instrument List
Vendor shall provide an instrument list in compliance with P&ID. It shall include, at least the following information:
• TAG Number: Tag number of the instrument
• Service: Purpose of the instrument
•
Instrument Type: description of the type of instrument
• P&ID Number: Process flow diagram project number
where the instrument is shown
• Location: Equipment, circuit, etc., where the instrument is
installed
• Data Sheet: Reference to the number of sheet where the instrument appears in the “Instruments Data sheet” document
• CS TYPE: Output signal of the instrument (0 to 10 V,
0…20 mA, …)
• Signal Type: analogical or digital, input or output.
• Wiring: Type of cable and section.
• Gland Size: type and size of the gland.
• Manufacturer
• Model
•
•
Instrument Range: measuring range.
Instrument Calibration Range
• Area: indoor or outdoor, area where it is placed.
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REV.:01
Code
Description
Information
LIS-0007
Utility Consumption List
This document shall include the list of utility consumptions. The information to be provided will be the following:
• Electrical Consumption: A list of all the electrical
consumers with their characteristics including the following fields:
− Equipment TAG
− Equipment Type
− Location
− Power Supply: Power supply characteristics (voltage,
phases and frequency) of the equipment.
− Breaking Power: Operating power consumption
− Rated Power
− Nameplate amperage rating of the equipment.
− Power Factor: At 50%, 75% and 100% of rated load
− Efficiency: At 50%, 75% and 100% of rated load
− Start-up Current
− Start-up Power Factor
• Utilities consumption: Required water, nitrogen, air, etc., required for the operation of the equipment. It shall consider all operating conditions including start-up, shutdown, etc.
• Chemical consumption: Required chemical for the
operation of the equipment. It shall consider all operating conditions including start-up, shutdown, etc. It will define the initial quantity (if any) and refiling period. It will also specify if a specific brand is required.
This is a table that includes all piping connections between equipment and Contractor pipes. As minimum it shall include pipe size, connection type (flange, weld, screw, …), rating, flange face, connection design code, material, etc.
LIS-0008
Connection List with Characteristics
LIS-0009
Communication Data Base
Communication database (Modbus, OPC, etc.) identifying all required fields, including tag assignment. All in project format.
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Code
Description
Information
LIS-0010
Cable List
LIS-0011
List of Set Points Values for Alarms and Shutdowns
LIS-0012
Interlocking List
List identifying all the cables supplied by Vendor related to the control system (including power, grounding, FO, network, etc) and electrical system.
Separate lists shall be provided for control and for electrical systems.
Alarm and trip settings list in project format.
This list shall contain as a minimum, but not limited to, all causes, all effects, etc. including an index list identifying the interlock numbers.
LIS-0013
PLC Data Base and I/O List
After conclusion of the FAT, the Vendor shall submit as a backup file the PLC database.
LIS-0014
Drum List
List including as minimum, but not limited to, drum tag number and the cable tag number per drum with lengths.
LIS-0015
Special Tool List
This document shall include a list of required tools necessary for equipment installation and maintenance.
A brief description of each tool shall be given and, where necessary, a drawing shall be provided.
LIS-0016
Spare Parts List for Pre-commissioning, Commissioning and Start-up
Recommended spare parts by VENDOR commissioning, commissioning and start-up equipment shall be sent in project’s template.
for pre- for each
LIS-0017
Spare Parts List for 2 Years Operation
Recommended spare parts by VENDOR for 2 years operation for each equipment shall be sent in project’s template.
LIS-0018
Capital Spare Parts List
Capital spare parts list for each equipment shall be sent in project’s template.
LIS-0019
Sub-suppliers List
This document shall include the list of sub-suppliers which provide equipment, components or materials to Vendor.
The information to be provided is:
• Name of the vendor • Factory location • Description of provided equipment / material
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Description
Information
LIS-0020
Packing List & Crate Content List
It is the list of pieces or boxes that Vendor will use to deliver the scope of supply included in the material requisition. It will include as minimum:
• Piece or crate content • Weight • Dimensions
LIS-0021
Line List
LIS-0022
Customs Classification
It is the list of lines included in equipment P&ID. Line designation will be the same of P&ID following Project template shall be used. Minimum symbology. Project information will include material, operating and design conditions, origin and end, etc.
Numbered category in a country’s customs tariff schedule to which goods being imported or exported. Most countries classify goods in accordance with a harmonized commodity description and coding system.
LIS-0023
Package Unit Equipment and Skid List
It is the list of skids and loose equipment that Vendor will deliver the equipment included in the package units included in the material requisition. The list will include as minimum:
LIS-0024
Preliminary List
Cargo
LIS-0025
Material Safety Data Sheets
• Equipment included in the skid (or loose equipment) • Skid identification (where applicable) • Weight • Dimensions
The cargo list is a list of the goods that are on board of the vessel upon arrival in a port. The list gives a detailed description of the goods to need to be unloaded off the vessel in that port. Upon arrival, the cargo list must be submitted to Customs.
The data sheets shall include:
• Summary of physical and chemical properties of the
substance
• A description of its harmful nature including potential
impact on the health and safety of personnel and of the environment
• Precautions necessary to ensure its safe use and
eventual disposal
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Description
Information
LIS-0029
List of Hazardous Substances
It is a list of dangerous substances as solids, liquids, or gases that can harm people, other living organisms, property, or the environment. They are often subject to chemical regulations.
LIS-0030
Material Take Off
It includes quantities of steel or concrete structure. It is typically produced by structure subcontractor.
LIS-0031
Equipment List
LIS-0032
Cathodic Protection Facility Test Schedule
This document shows technical characteristics of equipment supplied by Vendor. It will be completed in the project format.
the
In projects which include pipelines, it is necessary that Cathodic Protection Vendor issue a test facility schedule, where it is indicated the type of test station/junction box, associated elements, kilometer point and length to previous and following test point.
LIS-0035
System Inventory
Asset
List of system asset including all endpoint devices.
LIS-0036
Digital Twin Lists
LIST-0037
Assets List
The content is related to Requirements regarding Digital Twin. Usually, but depends on the Project Specs, is a Tag List, Attribute List for each Tag, Relations between Tags and a relation between Documents and Tags.
Excel document, normally in client format, that compiles a list of all the assets that make up the project, ordered by systems and subsystems.
LIS-2001
Process Point List
Terminal
Include, for all BUYER`s interconnections, the connection type, size, process design conditions and normal operating conditions (pressure, temperature and flow), coordinates.
TR columns template as minimum information.
LIS-2002
Hoist List
Lifting loads & beam sizes
LIS-2003
Hazardous Equipment List
CONTRACTOR columns template as minimum information
LIS-2004
Expansion Joints List This document shall include the list of the expansion joints of
the package.
LIS-2008
Manual Valve List
This document shall include the list of the valves of the package.
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LIS-2009
Control System Hw I/O List
Hardwired Signals List, for each Control System, PLC or Controller in VENDOR scope. (DCS, TCS, BCS, BMS, BPS, ESD, VMS, and other PLCs).
As per CONTRACTOR template.
LIS-2010
Control Communication List
System I/O
Communicated Signals List, for each Control System, PLC or Controller in VENDOR scope. (DCS, TCS, BCS, BMS, BPS, ESD, VMS, and other PLCs).
LIS-2014
Effluents and Drains Data List
As per CONTRACTOR template.
• CONTRACTOR columns template as minimum
information
• Effluents quality
• Continuous and intermittent flow
• Drain time calculations
LIS-2016
Instrument List Performance Test
for
This document shall include the list of the instruments for the performance test.
MAN-0001
Installation, Operation and Maintenance Manual
Detailed description and procedures for installation, operation and maintenance of equipment to be used at site. The following information shall be included:
•
Installation: erection assembly drawings, instructions on special tools to be used, tolerances allowed on setting dimensions, handling & unpacking instructions
• Operation descriptions: description of equipment,
operating procedures for start-up, steady state, shut down, emergency and fault conditions, function of protective devices and controls, copies of all relevant cause and effect diagrams and block diagrams and fault- finding guidelines
• Maintenance Operations: instructions & drawings for maintenance disassembly, repair, overhaul & re- assembly. Description of complicated removal replacement disassembly/assembly procedure clearances and tolerance between moving parts
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MAN-0002
Design Manual
MAN-0003
Commissioning and Start-up Manual
Specific document only applicable in equipment which are proprietary equipment or requires a specific know-how from the Vendor. Detailed description about the design procedure including process and Project requirements to perform the design.
This document shall include as minimum:
• Method Statement (to be included the temporary items in
the P&ID’s)
• Sequence to follow to perform the pre-commissioning
and Startup in the equipment or package:
o Pre-requisites o Safety conditions o Preparations o Step-by-step procedure o Final situation o Main emergency situation
• Marked-up drawings for each phase of the sequence
(P&IDs, SLDs…)
• List of required temporalities including operating and
design conditions
• Additional requirements required by other parties.
(general services or equipment required to carry out the startup which it’s not included)
• Chemical products to be used during the activities and
SDS’s applicable.
• Operational Risk Assessment for these activities.
• Required resources: supervisors, operators, hand tools,
special tools, consumables
• List of necessary fluids and energies
• Clear division of responsibilities for all steps of the
procedure
• Report templates
MAN-0004
Configuration Manual The Vendor standard manual how to configure the control
system
MAN-0005
Software Package
The Vendor shall submit as part of their delivery any software package / tool which is needed to configure / visualize / etc. the control system
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MAN-0006
Training Manual
Detailed description of trainings to be carried out by Vendor. As minimum it shall include the topics, schedule, attendees, document support, etc.
MAN-0007
Maintenance Manual Manual that details how to implement maintenance in the
project.
MAN-0008
Maintenance Strategy Philosophy
And
Manual based on client standards that compiles how Maintenance Plan have been prepared in order to ensure total compliance with Client Standards.
MAN-2001
Chemistry Manual / Recommendations
• Chemical dosing recommendation
• Scale inhibitor dosing to steam drum
PLD-0001
Detailed Drawings for Main Equipment
Drawings with equipment details weights and parts/components identification.
including dimensions,
PLD-0002
PLD-0003
PLD-0004
PLD-0005
PLD-0006
Detailed Drawings for Auxiliary Equipment and Elements
• Drawings with auxiliary equipment details
including
dimensions, weights and parts/components identification.
Drawings for Internal Elements
• Drawings of internal elements details including dimensions,
weights and parts/components identification
Sectional Drawings with Parts Identification
These drawings shall include different sections of the equipment including a Bill of Material (BOM) identifying all parts. The BOM shall include the following information:
• TAG or description • Quantity • Spare quantities • Material • Weight and dimensions • Reference in the sectional drawing
Drawings for Mechanical Seal or Packing
These drawings shall include the details of the mechanical seal or packing of the equipment.
Clear identification of each seal shall be made on this drawing when more than one seal is used.
• These drawings include details of equipment Baseplate and of Drawings Equipment Anchor Bolts Details and Mounting Plates
• This information can be contained inside of drawing PLG-0003
anchor bolts locations and details.
(General Arrangement Drawing).
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PLD-0007
PLD-0008
Fixing and Mounting Details Equipment Drawing
• Details for the fixing and assembly of equipment, including
base plate dimensions, drill holes and mounting type.
Drawings for Equipment Transport Preparation
Detailed drawings of transportation preparation including main dimensions, weights and lifting tools required (if any).
PLD-0009
Shop Drawings Ducts and Chutes
for
PLD-0010
Drawings of Metallic Structure, Platforms and Ladders
• Drawings for ducts and chutes including dimensions, weights
and parts/components identification.
Drawings for metallic structure, platform and ladders including:
• General arrangement of the structure and platforms
• Standard drawings and general notes applicable for
metallic structure
• Detail drawings for those items which are different from
typical standard items
PLD-0011
Civil Work Drawings • Foundation drawings including all required details about concrete, rebars, anchor bolts, etc.
PLD-0012
Piping Plan Drawings and Isometrics
This document shall include all piping isometrics for piping included in Vendor scope. The isometric shall include dimensions and a Bill of Material (BOM) identifying all piping parts. The BOM shall include as minimum:
• Part description • Material • Weight
PLD-0013
Piping Drawings
Supports
This document shall include all details of piping supports for piping included in Vendor scope. The drawings shall include dimensions and a Bill of Material (BOM) identifying all piping parts. The BOM shall include as minimum:
• Part description • Material • Weight
PLD-0014
Junction Boxes and Terminal Drawings
JBs drawing detailed including the electrical certificate, material, terminal strips number and type. Number and size of holes for cable glands installation.
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PLD-0015
Control System General and Detailed Drawings
Any general arrangement drawing which is needed for the hardware input documents provided by the Contractor and needed by the Vendor to compile the system documentation.
/ software arrangement
to reflect
the
PLD-0016
Local Control Panel Drawings
Panel layout specifying electrical certificates, materials, internal components, number and type of terminal strips. Number and size of holes for cable glands installation.
PLD-0017
Instruments Detailed Drawings
PLD-0018
Analyzer Sampling conditioning System Drawings
Instruments layout with parts identification and sizes.
This drawing does not apply for every analyzer.
It has to show the analyzer tag number, the dimensions of the enclosure (cabinet or rack), the accessories that are included (ie heater box, insulation, etc.). The utilities specifying the connections that are needed. The instrumentation that has been included. The P&ID and the BOM.
PLD-0019
PLD-0020
PLD-0021
Nameplate Drawings Drawings of equipment nameplates. The nameplates shall to satisfy code and project
include all requirements. Project template (if any) shall be followed.
information
Card (applicable DCS/PLC)
Built
As Drawings
Layout for
The Vendor to generate the rack layouts identifying in detail all system cards in the racks (f.e. but not limited to, power supply cards, CPU, network cards, IO cards, etc).
Final
Compilation of documents in As-Built status.
PLD-0022
Refractory Drawings
This document shall include all details of refractory included in Vendor scope. The drawings shall include dimensions of the area where refractory has to be installed and a Bill of Material (BOM) including as minimum refractory material and weight.
PLD-0023
PLD-0024
PLD-0025
of
Drawings Termination Arrangements
all
This document shall include the disposition of the terminal strips in the different equipment (panels, electrical motors, consumers, local control stations, etc.)
Foundation Drawing including Foundation Loading
External Connections and Terminal Drawing
Foundation drawings including all required details about concrete, rebars, anchor bolts, etc, and foundation loading data.
that
includes
location of piping/electrical and Drawing instrumentation and between Vendor CONTRACTOR. It shall also include identification and main characteristics of the connections.
connections
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PLD-0026
Architectural Drawings
Drawings with architectural details of buildings.
PLD-0027
Service Drawings
Piping drawings of utilities (steam, nitrogen, air, water, etc.).
PLD-0028
Identification Plan for Loose and BOM
Items
PLD-0029
Precast Pipe Racks Drawings
PLD-0030
Precast Drawings
Buildings
PLD-0031
Pre-Engineering Building Drawings
Document including the list of loose items supplied by Vendor with a Bill of Material (BOM).
include general Drawings of precast pipe racks arrangement, anchor bolts, bar coupling, reinforcement, floors, frames, embedded plates. They will include elevations, sections and details.
that
Drawings of precast buildings include general arrangement, anchor bolts, bar coupling, reinforcement, floors and roof, panels definition, connections, embedded plates, etc. They will include elevations, sections and details.
that
Drawings of pre-engineering buildings that include general arrangement, anchor bolts, base plate, floors and roof, purlins, panels definition, connections, etc. They will include elevations, sections and details.
PLD-0032
Interface Drawings
Points
It represents the interface points with other Sub-contractor or Contractor (Battery Limits). It is used for telecommunications equipment.
PLD-0033
Equipment Drawings with CML Locations
Drawings of the equipment including locations of Condition Monitoring devices
PLD-0034
Isometric Drawings with CML Locations
Isometric Drawings including locations of Condition Monitoring devices in the piping
PLD-2001
Required Areas for Overhaul
Laydown
This drawing shall include with detail the clearance and spaces required for maintenance or operation access.
PLD-2002
Hazardous Drawings
Areas
Drawing in which the classified zones (cones, spheres, etc.) with distances have to be included.
PLD-2008
Manual Valve Outline Drawings
Including:
• Datasheets • Unit weight (kg)
PLD-2009
I&C Drawings
Equipment
Instruments, Automatic Valves and other drawings.
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PLD-2012
Noise Drawing
Enclosure
This document shall include as minimum:
• Outline dimensions. • Doors • Clearances required for maintenance or operation
access.
• Foundation loading data.
Details for embedment of conduits.
PLD-2013
Embedded Conduits Arrangement Drawing
PLG-0001
Plot Plans
Plot plan drawings.
PLG-0002
Instruments Layout
General Arrangement including instruments location.
PLG-0003
General Arrangement with Dimensions and Loading Data
This document shall include as minimum:
• Outline dimensions.
• Summary of connections including size, flange rating,
facing, etc.
• Location and orientation of all connections.
• Nozzle allowable forces and moments.
• Location of panels, consoles, junction boxes.
• Details of acoustic or other enclosures.
• Clearances required for maintenance or operation access.
• Auxiliary systems flushing plans and auxiliary sealing
systems of the mechanical seal.
• Foundation loading data.
• Steam/Electrical tracing details.
PLG-0004
Cabinets Layout
Drawing including cabinets overall dimensions and weight.
PLG-0005
Overall Drawing with Principal Dimensions and Weights
PLG-0006
3D Model
This drawing shall include main dimensions of equipment and weights.
This document shall include the 3D Model of the equipment. Software to be used, file requirements and formats shall be according to Project requirements specified in material requisition.
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PLG-0007
Tekla 3D Model
It includes structural steel 3D model with details of grating, platforms, handrails and ladders. It is typically produced by a structure subcontractor.
PLG-0008
Gas Equipment Layout
Detection
It will indicate where the gas detection equipment will be placed on.
PLG-0009
Fire Equipment Layout
Detection
It will indicate where the fire detection elements will be placed on.
PLG-0010
Fire Equipment Layout
Protection
It will indicate where the fire protection equipment will be placed on.
PLG-0011
Cable Routing Layout
It will indicate where the cable routing for the elements will be placed on.
PLG-0012
Control Layout
It will show the control distribution of HVAC equipment.
PLG-0013
Equipment Layout
It will indicate where the HVAC equipment will be placed on.
PLG-0014
Power Distribution Layout
PLG-0015
Telecommunications Equipment Layout
It will show the power distribution of HVAC equipment.
It represents the telecommunications & security Layout, telecommunications indicating equipment.
the distribution
the
for
PLG-0016
Hydraulic Profile
Hydraulic profile is the graphical representation of the hydraulic grade line through the treatment plant.
PLG-2002
Turbine Layout
Enclosure
This document shall include as minimum:
• Outline dimensions.
• Location and orientation of all connections.
• Location of equipment
PLG-2003
Container Arrangement (Enclosure)
This document shall include as minimum:
• Outline dimensions and equipment overall dimensions.
• Doors
• Clearances required for maintenance or operation
access.
PLG-2004
Outline Drawings of The Terminals for External Connections
Motor terminal detailed drawing
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PLN-0001
Quality Control Plan
PLN-0002
Project Quality Plan
Definition, in a chronological manner, of the list of operations of fabrication, controls and tests in accordance with VENDOR “know-how” and the requirements specified in the RFP.
This document will include all the inspection activities defined in the Inspection Activities Plan (IAP), attached to the material requisition. For further details refer to “QA, QC/Inspection and Expediting Requirements for VENDORs”, attached to the material requisition.
This document sets out the overall strategy for managing the project quality, describing who does what and how, and defining the policies, procedures and priorities that will be adopted
PLN-0003
Inspection and Test Plan
This is the list of inspections and tests activities carried out by subcontractors.
PLN-0004
Construction Environmental Management Plan
This document sets out the overall strategy related to environmental management to be followed by subcontractors. It will define the policies, procedures and priorities that will be adopted.
PLN-0005
Health, Safety and Environmental Plan
This document sets out the overall strategy related to HSE to be followed by subcontractors. It will define the policies, procedures and priorities that will be adopted.
PLN-0006
Emergency Response Plan
This document describes the activities and procedures to be followed by subcontractors in case an emergency happens.
PLN-0007
Materials Management Plan
PLN-0008
Maintenance Plan
Plan in client format that compiles all the maintenance tasks to be executed on the Assets List.
PLN-0009
Mobilization Plan
PLN-0010
Construction Execution Plan
Detailed mobilization plan for equipment and personnel (direct and indirect), temporary facilities and materials required for construction.
The document is to detail how the construction phase will be executed and to detail the procedures and construction strategies to be followed, in order to meet all contractual requirements to achieve satisfactory Project Completion.
PRC-0001
Test Procedures
Compilation of all applicable test procedures not included in any other PRC code.
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PRC-0002
Erection Procedure
Description of all activities to install the equipment at site.
PRC-0003
Factory Acceptance Test (FAT) Procedure
Description of different tests applicable to the hardware and software of equipment control systems as functionality test and integration test to be carried out in Vendor workshop.
PRC-0004
Procedure Transportation Heavy Cargo
for of
Description of the way the equipment is transported, including loading and unloading operations, safety measures, auxiliary equipment required, etc.
PRC-0005
Cleaning and Drying Procedure
This document must describe how the equipment will be cleaning and drying after hydro-test. Document will detail mechanicals/compressed air or others to be used.
PRC-0006
Non-Destructive Test (NDE) Procedure
This document must in accordance to ASME V (when ASME applies as construction code) or European Standards. In case of ASME applicability:
include all NDT procedures
• RT test in accordance to ASME V ART 2
• UT test for welds in accordance to ASME V ART 4 (art 5
for materials)
• LP test for welds in accordance to ASME V ART 6.
• LP test for welds in accordance to ASME V ART 6.
PRC-0007
Pickling Passivation Procedure
and
This document must describe how activities for pickling and passivation will be done. Except otherwise specified, ASTM A 380 will be the basis for assess this document.
PRC-0008
Positive Identification Procedure
Material (PMI)
This document must describe all the instructions followed by vendor to carry out all the PMI activities at workshop. At least it shall contain:
• Applicable codes and project specifications
• Components to be PMI tested
•
Instruments to be used during the test with calibration certificates available
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Chemical elements to be verified depending on the
material
• Sample report
PRC-0009
Preservation Storage Instructions
and
Description of activities to keep the equipment preserved at site until it is commissioned and started-up.
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PRC-0010
Hydrostatic Procedure
Test
This document must describe all the instructions followed by vendor to carry out a hydrostatic test at workshop. At least it shall contain:
PRC-0011
Post Weld Treatment Procedure
• Applicable codes and project specifications
• Components to be tested
• Test conditions: Test Pressure according to component
data sheet, minimum temperature test, etc
•
Instruments to be used with calibration certificates available
• Test time
• Liquid to be used with wetting agent if needed
• Sample report
Heat (PWHT)
PWHT procedure must include, as a minimum, following information:
• Type of PWHT (local or furnace)
• Place of PWHT (field or shop)
• Thermocouple types, number, method of attachment,
locations and calibration method
• Full treatment cycle including heating and cooling methods, heating, cooling rates holding time and temperature
• Sketch of location of thermocouples
Description of how requirements of transport.
the material will be packed and
PRC-0012
Packing Transportation Procedure
and
PRC-0013
Visual Dimensional Examination Procedure
and
Visual procedure must be done in accordance with applicable Code (ASME V, European Standards…).
ASME V Article 9 will be followed.
Relevant tolerances included in applicable design Codes must be included in this document.
PRC-0014
Tube to Tube-sheet Expansion Procedure
This document must be issued only in case of strength expansion.
Essential and non-essential variable definition may consider ASME VIII div 1 appendix HH as a guideline.
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PRC-0015
Step Procedure
Cooling
This procedure must describe step cooling test per P-Number 5 as defined in ASME IX (Cr-Mo materials). Procedure shall describe following elements:
• Scope of test (per plate/forging, per heat, …).
•
If possible to waive test and under what conditions (substitution for an impact test at -62ºC).
• Steps and temperatures to be consider (holding time and
temperature).
• Acceptance criteria.
The procedure can use API 934 A as a guideline.
This document must describe all the instructions followed by vendor to carry out painting activities at workshop. The painting procedure shall contain the following information as minimum, if any of the information below is not included, the procedure will be rejected:
PRC-0016
Painting Procedure
• A detailed and clearly painting Scope of Work, showing number(s) (or tag(s)) and name of item(s) to be painted including and to material temperature/insulation.
coated
be
• Applicable Codes and Project Specifications.
• Surface preparation procedures, which as minimum shall include, cleaning before surface preparation, methods of surface preparation, abrasive to be used, surface degree of clean, and surface roughness.
• Application methods and procedures.
• Paint system(s) and DFT (Dry Film thickness) per coat for each item or component, which shall be based on parameters to, substrate material, operating temperature, insulation condition, fireproofing. These parameters shall be clearly identified in Painting Procedure.
including, but not
limited
• Components Final Color.
• Quality control requirements.
• Recording format.
• Coating Materials Data Sheets
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PRC-0017
Performance Procedure
Test
This document must describe all the instructions followed by vendor to carry out performance activities at test bench. At least it shall contain:
• Applicable codes and project specifications
• Components to be used during the test
•
Instruments to be used during the test with calibration certificates available
• Summary of test conditions: Points to be tested, test
speed, etc.
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Special considerations
• Test bench sketch
• Sample report
PRC-0018
Mechanical Run Test (MRT) Procedure
This document must describe all the instructions followed by vendor to carry out MRT activities at test bench. At least it shall contain:
• Applicable codes and project specifications
• Components to be used during the test
•
Instruments to be used during the test with calibration certificates available
• Test conditions
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Test time
• Test bench sketch
• Sample report
PRC-0019
Rotor Mechanical and Electrical Run Out
This document must describe all the instructions followed by vendor to carry out rotor mechanical and electrical run out at workshop. At least it shall contain:
• Applicable codes and project specifications
• Components to be measured
• Summary and sketch of test conditions
•
Instruments to be used during the test with calibration certificates available
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Sample report
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PRC-0020
Complete Unit Test (CUT) Procedure
This document must describe all the instructions followed by vendor to carry out MRT activities at test bench. At least it shall contain:
PRC-0021
Lube Oil System (LOS) Running Test Procedure
• Applicable codes and project specifications
• Components to be used during the test
•
Instruments to be used during the test with calibration certificates available
• Test conditions
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Test duration and readings time
• Test bench sketch
• Sample report
This document must describe all the instructions followed by vendor to carry out LOS running activities at test bench. At least it shall contain:
• Applicable codes and project specifications
• Components to be used during the test
•
Instruments to be used during the test with calibration certificates available
• Test conditions
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Test time
• Test bench sketch
• Sample report
PRC-0022
Lining Procedure
Installation
Description of all required activities to install the lining in the equipment
PRC-0024
Traceability Procedure
This document must describe all the instructions followed by vendor to carry out traceability between raw materials and material certificates at workshop.
PRC-0025
Calibration Procedure
Test
This document has to describe the procedure to calibrate the instruments to be used in any test.
PRC-0026
Site Acceptance Test (SAT) Procedure
This document must describe the tests required to be carried out at site to demonstrate the equipment performance is complying with PO requirements
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Information
PRC-0027
System Integration Test (SIT) Procedure
This document must describe the tests required to ensure compatibility and integrality between equipment and plant control systems. It can be carried out at site or in Vendor workshop
PRC-0028
Mock Procedure
Up
Test
Description of tests required to validate the performance of the mock up.
PRC-0029
Hardness Procedure
Test
This document must describe all the instructions to carry out hardness measurements during production. As minimum, following points shall be included:
PRC-0030
Net Positive Suction Test (NPSH) Procedure
• Scope of test (how many test, per equipment, per WPS,
…)
• Location (base metal, HAZ, weld metal, …)
• Surface preparation
• Equipment and verification/calibration method
• Test method (Brinell, Vickers, …)
• Test Report sample
This document must describe all the instructions followed by vendor to carry out NPSH activities at test bench. At least it shall contain:
• Applicable codes and project specifications
• Components to be used during the test
•
Instruments to be used during the test with calibration certificates available
• Test conditions
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Test time
• Test bench sketch
• Sample report
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Code
Description
Information
PRC-0031
Balancing Procedure This document must describe all the instructions followed by vendor to carry out balancing activities at workshop. At least it shall contain:
• Applicable codes and project specifications
• Grade to be balanced. Balancing type: Static or dynamic
(one or two planes).
• Components to be balanced: Impeller only, complete
rotor, coupling, etc.
•
Instruments to be used during the test with calibration certificates available
• Operation speed and Balance speed
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Sample report
PRC-0032
Routine Procedure
Test
This document must describe the scope of the routine tests applicable to electric motors. Also, it shall contain as minimum the applicable codes and project specifications and the acceptance criteria.
PRC-0033
Type Test Procedure This document must describe the scope of the type tests applicable to electric motors. Also, it shall contain as minimum the applicable codes and project specifications and the acceptance criteria.
PRC-0034
Strip Down Procedure
Test
This document must describe all the instructions followed by vendor to carry out the equipment dismantling at workshop.
PRC-0035
Eddy Current Test Procedure
Description of Non Destructive Testing (NDT) method making use of electromagnetic induction to detect and characterize surface and sub-surface flaws in conductive materials
PRC-0036
PRC-0037
Screening Procedure
Ferrite Procedure
Test
This procedure must include additional chemical and/or mechanical test for qualification of filler metals.
Check
This procedure must include requirements to carry out ferrite checks. Minimum requirements:
• Scope of test
• Material to be tested
• Equipment and verification/calibration method
• Test sample report
PRC-0038
Pneumatic Procedure
Test
This procedure must describe reinforcing pads.
the pneumatic
test
for
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Description
Information
PRC-0039
Leak Test Procedure
This document must describe all the instructions followed by vendor to carry out leak test activities at workshop. At least it shall contain:
• Applicable codes and project specifications
•
Instruments to be used during the test with calibration certificates available
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
PRC-0040
Torque Procedure
Test
This document must describe all the instructions followed by vendor to carry out torque test activities at workshop. At least it shall contain:
• Applicable codes and project specifications
•
Instruments to be used during the test with calibration certificates available
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
Description of all activities to install the equipment at site.
PRC-0041
Site Procedure
Assembly
PRC-0042
Load Test Procedure This document must describe all the instructions followed by vendor to carry out load test activities at workshop. At least it shall contain:
• Applicable codes and project specifications
•
Instruments to be used during the test with calibration certificates available
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
PRC-0043
Seal Test Procedure
This document must describe all the instructions followed by vendor to carry out the test of the final cartridge assembly using pressurized air.
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Description
Information
PRC-0044
Impeller Over-speed Test Procedure
This document must describe all the instructions followed by vendor to carry out the impeller over-speed test at workshop.
• Applicable codes and project specifications
• Dimensional checks
•
Instruments to be used during the test with calibration certificates available
• Test speed
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Non-destructive test to be done before and after test
• Sample report
PRC-0045
Impact Procedure
Test
This procedure must describe how Production Test Plate will be done (when required as per Code or applicable specifications).
PRC-0046
Noise Level Test Procedure
This document must describe all the instructions followed by vendor to carry out Noise level measurement at test bench. At least it shall contain:
• Applicable codes and project specifications
• Components to be noise level measured
•
Instruments to be used during the test with calibration certificates available
• Test conditions
• Acceptance criteria: Test tolerance against applicable
codes and project specifications
• Sample report
PRC-0047
PRC-0048
Heat Procedure
Weld Procedure
Treatment
This document shall describe the method to carry out the local or intermediate heat treatment in the equipment.
Repair
This procedure must describe the method statement for weld repairing. Document shall include:
• Sketch of repairing: location and dimensions.
• Method of remove of the defect.
• NDT to guarantee that the defect has been fully
removed.
• WPS/PQR to be used for repairing.
• NDT to guarantee that new welding has no defect.
• Test format report.
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Code
Description
Information
PRC-0049
Cathodic Protection Procedure
Document to describe how the cathodic procedure shall be carried out by vendor.
PRC-0050
External Anticorrosion Coating Procedure
Installation
Document that describes the instructions to be followed to install external anticorrosion coating.
PRC-0052
Final Procedure
Inspection
This document must describe all the instructions followed by vendor to carry out the Final Inspection at workshop prior to packaging.
PRC-0053
Fugitive Test
Emission
This document defines the procedure or tests that will be carried out by Vendor to determine the compliance with international standards regarding the gas emissions or liquids leaks.
PRC-0054
Risk Assessment
PRC-0055
Manufacturing Procedure
PRC-0056
PRC-0059
PRC-0060
PRC-0061
Advance NDT Procedures (PAUT & TOFD)
Cybersecurity Risk Assesment Procedure
Cyber FAT Inspections and Test Procedures (CFAT)
SAT Cyber Inspections and Test Procedures (CSAT)
It includes the process or method where Vendor identifies hazards and risk factors that have the potential to cause harm (hazard identification) evaluates the risk associated that hazard (risk analysis, and risk evaluation).
and with
analyzes
and
Description of the different stages of Manufacturing Process to be followed for the awarded Scope of Supply, with reference to applicable standards. It shall match with the agreed Overall Manufacturing Program.
Procedure to perform advances NDT techniques as PAUT and TOFD
Includes a description of the cybersecurity risk assessment methodology and stages, and the risk assessment as an annex of this document.
templates
for
the
Establish security capabilities/configurations before sending the equipment to site.
applicable
verify
test
to
Establish the applicable test to address the validation of the IACS based on the Process and Cybersecurity requirements specification.
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PRC-0062
Party
3rd Cybersecurity Procedures
This document shall include the guidelines to 3rd party vendors to perform the backing up, patching, antivirus, firewall authentication, password creation, hardening, configuration and other cybersecurity configurations in their systems/devices according to OT cybersecurity requirements as applicable.
PRC-2001
Site Test Procedures This document describes all the instructions to be followed on site to carry out the acceptance tests as established by Contract, including the acceptance criteria, how it is measured, data correction, report templates…
PRG-0001
Progress Report
This document shall be provided by Vendor to Expediting department. The following information shall be included:
• Overall progress status
•
Item by item progress status
• Highlights matters
• Pending matters
• Areas of concern
• Next inspection activities
• Digital pictures
• Updated project schedule
A file with the format will be provided by CONTRACTOR to use as a template for this document.
PRG-0002
Suborders and Field Erection Monthly Program
Schedule in bar chart form, showing all activities related to Field erection. It shall include suborders status. It shall be issued in a monthly basis.
PRG-0003
Overall Manufacturing Program
Schedule in bar chart form, showing design, manufacture, inspection, testing and delivery, referencing calendar dates, for all equipment, materials and components to be delivered by Vendor and Sub-Suppliers. Earliest and latest completion dates alongside each activity with float indicated.
Once agreed, the “planned” dates shall only be changed with the prior approval of Client.
Progress to date shall be clearly shown against each activity. Procurement and delivery of Sub-Supplier items with names and references is to be included.
PRG-0004
Tie-in Schedule
Planning of Tie-Ins to be performed by Vendor.
PRG-0005
Training Program
Description of training to be carried out by vendor including as minimum the content and the schedule.
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SUB-0001
Copies of un-priced Suborders
Copy of Purchase Order of main equipment without prices. Material shall be identified and include quantity and delivery date.
These shall include, as a minimum, all technical and quality related requirements embodied in the PO and a list of pertinent purchaser documents that are to be included by the Vendor with these sub orders. It remains the Vendor’s responsibility to comply fully with the Purchase Order requirements. Any sub orders placed which do not include all of the Clients Order requirements may be rejected by the Client, with all costs and delays to the Vendor’s account.
This document includes the maximum allowable forces and moments in all nozzles connected to Contractor piping. This in PLG-0003, General included information Arrangement Drawing.
is usually
This document defines the interlocks and trips showing in a table the causes, initiator and description, (rows) and the effects (columns). The document has to be consistent with P&IDs and prepared according to Project format.
TAB-0001
Moments and Forces Table
TAB-0002
Cause and Effect Diagrams
TAB-0003
& Maintenance Preservation Matrix (MPM)
It is table where all activities related to equipment preservation and maintenance at site are detailed to keep the equipment in good condition before starting commissioning operations.
VDB-0001
Index Vendor Data Book
VDB-0002
Vendor Data Book
Index of the Vendor Data Book (VDB).
Compilation of all final documentation. To be sent once documentation has been closed in “As Built” status or reviewed without comments.
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VDB-0003
Licensor Documentation
Include information related to Basic Engineering required to be provided by Licensor of a Process Unit. As minimum the following documents shall be included:
• Process Flow Diagrams
• Process & Instrument Diagrams
• Material Selection Diagrams
• Equipment List
•
Instrument List
• Equipment Data Sheets
•
Instruments Data Sheets
• Operation Manual
• Plot Plan
• Utility Consumption List
• Licensor Specifications
• Hazardous Area Classification
• HSE Documents
Non-compliance by the VENDOR minimum information required for the documents as critical
in the VDDR template, will result the rejection of the milestone payment associated with
CRITICAL DOCUMENTATION.
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10651-00-DOC-PD-0003-ATT02 EGESDOC VENDOR MANUAL
INDEX
-
OBJECT AND SCOPE … 66
-
DEFINITIONS AND ACRONYMS … 66
-
DEVELOPMENT … 67
3.1 RESPONSIBILITY … 67 3.2 ICONS … 67 3.3 GENERAL … 69 3.4 HOME DASHBOARD … 70 3.5 METHODOLOGY … 71 3.5.1 Documents List … 73 3.5.2 Documents Submission … 82
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- OBJECT AND SCOPE
This procedure describes the process for uploading, controlling and monitoring VENDOR
documentation through the new portal named eGesdoc.
It applies to Project vendor engineering documents.
- DEFINITIONS AND ACRONYMS
The applicable definitions to this procedure are as follows:
• eGesdoc: New application designed
to submit, control and monitor
the
documentation of those VENDORs to which the POs are awarded.
• VENDOR: Company being awarded the PO.
• CONTRACTOR: Entity that places the Purchase Order, as described in the Purchase
Order document.
• VDDR: (VENDOR Drawings and Data Requirements): Document included in the RFI
and RFP listing all the documents required by Engineering from VENDOR.
• VDDL: (VENDOR Drawings and Data List): List of documents available on eGesdoc
for VENDOR who will have to complete according to the PO requirements.
• Document Code: Code assigned to each type of document.
• Critical Document: Essential document for the engineering development within a
Project and/or for the manufacturing start.
•
Individual/Common Document: It defines if a document is required for each
Equipment (Individual Document) or if a document is required for all Equipment
(Common Document) within the same PO.
• Native Document: Document required, if applicable, on the native format for the
Project needs. This document is usually sent during its last stage once it is completed
in PDF.
• Document As-Built: Document required, if applicable for the Project purposes, in
As-Built status.
• Document for translation: Document required, if applicable for the Project purposes,
to be translated in the appropriate language.
• Document format: Electronic/hard copy format of the document to be submitted by
VENDOR (PDF, XLS, DOC).
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• Delivery time: Period given to VENDOR to submit the documents since the PO is
awarded.
• PO: Purchase Order.
• RFI: Requisition for Inquiry.
• RFP: Requisition for Purchase.
- DEVELOPMENT
RESPONSIBILITY
CONTRACTOR is responsible for sending an invitation to VENDOR granting the access to
eGesdoc, so they can check VENDOR documents required for the PO.
VENDOR is responsible for keeping the information updated and filling all the data required
for the documents through the whole process of the PO. All required documents for the PO
must be sent through eGesdoc, always having the possibility of controlling the required
documentation for such PO.
eGesdoc portal possibilities will be detailed down below.
ICONS
eGesdoc main functions are:
ICON
FUNCTION
Configuration
Exit the application
Critical document for design
Critical document for invoicing
Critical document for design and invoicing
Critical document
Delete
Split
Cross References
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ICON
FUNCTION
Merged Codes
Document added by VENDOR
Document rejected
Details information
Notification alert
Address book
Information
Non editable
Bulk PO
Equipment PO
Document Status for register
Document Status pending to be uploaded
Document Status: Document agreed
Document Status: Document registered
Document Status: Circulating
Document Status: Rejected
Document Status: accepted with major comments
Document Status: accepted with minor comments
Document Status: accepted without comments
Document As Built
Native file
Table 1: eGesdoc main functions
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GENERAL
To access eGesdoc launch TR website (http://www.tecnicasreunidas.es) and click on
“SUPPLIERS AND SUBCONTRACTORS PORTAL”.
Image 1: VENDORs and Subcontractors Portal
After that, click on “eGESDOC”:
Image 2: eGesdoc banner
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The next step will be to log in:
Image 3: Access to eGesdoc
IMPORTANT: Before entering the portal, vendors must have received an invitation email with
their username and password.
HOME DASHBOARD
Once the user has logged in, the following screen will appear:
Image 4: Home Dashboards
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This Home screen will show all the POs awarded to a single VENDOR for a Project. The
screen is divided in two parts:
• The top part provides general information about the mentioned POs along with the
Project name and some graphics for the documents status. Also, there is a notification
alarm with pending actions by VENDOR.
• The bottom part shows the “MANAGE USER” icon where VENDOR will be able to
add more users to the portal. Also, there will be a list of POs showing PO Number,
Department, PO description, document submission status with percentages, whether
the PO is bulk or equipment and a button to access the PO (“OPEN”).
On the left side there is an icon showing a bell indicating pending actions from
VENDOR for that PO.
METHODOLOGY
After clicking on “OPEN” on the Home – Dashboard, VENDOR will enter a screen showing
the document list for that PO. All this information must be managed by VENDOR.
The following actions are available on the task bar (see Image 5):
• HOME: back to Home – Dashboard.
• VDDL: It shows the document list. VENDOR will have to fill in the missing data
(document number and title).
• DOCUMENTS: All documents sent and returned.
• TRANSMITTALS: List of transmittals.
• CLAIMS: List of all the claimed documents and details.
• BELL: Pending actions by VENDOR.
•
: It shows the PO general information.
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Image 5: PO screen with the associated document list
Below the task bar, VENDOR will have the list of documents.
The following options are available to filter the information:
• PENDING VENDOR number or title not indicated yet.
• COMPLETE (AGREED) – Completed and Accepted VDDL Lines.
• COMPLETE (UNDER REVIEW) – Completed Lines. CONTRACTOR to Review.
• SHOW ALL – All VDDL Lines.
• CRITICAL (PENDING) – Pending and Critical to CONTRACTOR.
• REVIEW (NOT AGREED) – Please Review. Rejected by CONTRACTOR.
• CLAIMED – Claimed by CONTRACTOR.
• SAVED CHANGES (UNSUBMITTED) – Changes saved to VDDL but not submitted
yet.
• DISCARDED – Discarded documents.
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Image 6: Requested Documents (VDDL)
4.1.1 DOCUMENTS LIST
4.1.1.1 UPLOADING A LIST OF DOCUMENTS
eGesdoc will provide an initial list of documents with the forecasted submission date.
VENDOR will complete the information with the document number and title.
Once this information has been filled, VENDOR will click on “SAVE CHANGES” and then
“SUBMIT CHANGES”, so this information is sent to CONTRACTOR.
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Image 7: Save Changes
Image 8: Saved Changes
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Image 9: Submit Saved Changes
IMPORTANT: The initial documents list data completion does not waive VENDOR to include
all the remaining documents to be submitted during the Project execution. This action will be
linked to the first payment milestone.
4.1.1.2 CODES GATHERED IN A SINGLE DOCUMENT
VENDOR has the capability to gather multiple document codes in a single document, if
needed. Documents must be selected, click on “JOIN ALL”, and fill in the Document Number
and the Title, and then select “ASSIGN”.
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Image 10: Codes Junction
Image 11: Codes junction in one document
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Once the changes have been saved, CONTRACTOR will have to validate them, in case of
agreement.
4.1.1.3 SPLITTING UP A SINGLE DOCUMENT CODE IN MULTIPLE DOCUMENTS
VENDOR has the capability to split up a document code into multiple documents, if required.
VENDOR must select the document to be split and click on “OPTIONS”. Up to 5 single
documents can be created from a single code. If more than five are required, the action can
be done again. If the split is higher than 15 documents, the system will send a notification to
CONTRACTOR with the changes to be approved.
Image 12: Splitting a code in several documents
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Image 13: Saving split documents
If the document to be split is applicable to more than one piece of equipment, these
equipment can also be modified.
Image 14: Splitting one code in several Documents
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Image 15: Modifying Split for different equipment
By clicking on “OPTIONS”, the system will activate the function “EDIT MULTIPLE” and a new
window will open to select the applicable equipment.
Image 16: Selecting affected equipment
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4.1.1.4 ADDING DOCUMENTS NOT INCLUDED IN THE DOCUMENT LIST
VENDOR can add documents which were not available on the initial document list. On the
right side of the screen, the following sequence needs to be followed: “OPTIONS” and then
“NEW LINE”.
Image 17: Creating a new document entry
Fill the data of the new document:
Image 18: Data required for the new entry
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All new documents must be validated by CONTRACTOR. Otherwise, “SUBMIT” button will
not be available for VENDOR.
4.1.1.5 DELETING DOCUMENTS
VENDOR will be able to delete documents that are on the document list but which must not
be sent for the Project execution.
For this purpose, select the document and click on “OPTION”. Then select “DISCARD”. A
new window will be opened to enter a brief explanation describing the deletion reason.
Image 19: Deletion of documents
As per the above-mentioned actions, these changes must be approved by CONTRACTOR.
IMPORTANT: The following actions must be validated/approved by CONTRACTOR:
• Deleting a document from the document list.
• Gathering multiple codes in a single document.
• Splitting up a single code into multiple documents.
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CONTRACTOR will receive a notification for all the proposed changes that must be approved
or rejected.
4.1.2 DOCUMENTS SUBMISSION
4.1.2.1 NEW DOCUMENTS SUBMISSION
In order to upload a new document to eGesdoc for CONTRACTOR review, VENDOR must
click on “DOCUMENTS”. All documents pending to be submitted will be listed (only those
whose document number and title has been previously filled up).
Image 20: Delivery of new documents
VENDOR will select the document by clicking on “UPLOAD”. A new window will open with
the data of the selected document .
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Image 21: Data of the document to be delivered
Then click on “BROWSE” and find the document on the hard drive. Fill the revision number
and then “UPLOAD”.
Image 22: Select file to upload
CONTRACTOR will receive a notification informing about the new document availability.
It must be noted that in order to be able to upload any document, VENDOR must have filled
up the document number and title on the VDDL screen.
4.1.2.2 COMMENTED DOCUMENTS RECEIPT
Once CONTRACTOR has commented the documents and uploaded them on eGesdoc,
VENDOR will receive a notification.
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In order to download those documents, VENDOR will go to the option “TRANSMITTALS” and
click on “DOWNLOAD”. This can also be done by clicking on the “INFORMATION” button
.
Image 23: Files download
Image 24: View more information
Once the comments have been incorporated, VENDOR will upload the revision, following the
process described on 4.2.1.
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4.1.2.3 DOCUMENTS EXPEDITING
VENDOR might receive claims from CONTRACTOR regarding pending documents to be
submitted. Those claims can be checked by going to the “CLAIMS” option on the main screen
which will be sorted out by the date of receipt.
Image 25: Claims of documents received
VENDOR can check the claim details by clicking on the “INFORMATION” button
. A
new window will be opened showing:
• General Information:
Image 26: Claim General Information
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• List of claimed documents:
Image 27: List of the claimed documents
• Email received from CONTRACTOR regarding the claim:
Image 28: Body of the email received
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eGesdoc will also show if the claim has been made by phone:
Imagen 29: Information regarding the claim
Once the information has been checked, VENDOR must take action on the claimed
documents.
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10651-00-DOC-PD-0003-ATT03 CONTRACTOR TITLE BLOCK GUIDE
INDEX
-
OBJECT AND SCOPE … 89
-
RESPONSABILITY … 89
-
- INSTRUCTIONS … 90
PO NO. … 90 1. CONTRACTOR DOC. CODE … 90 2. VENDOR NAME / LOGO … 91 3. NMR CODE … 91 4. UNIT / EQUIPMENT NO. … 91 5. DOCUMENT TITLE … 91 6. VENDOR DOCUMENT NO. … 91 7. VENDOR REV. … 91 8. 9. CONTRACTOR DOCUMENT NUMBER & REV. … 91 10. REVIEWING CODES BOX … 91
10651-00-DOC-PD-0003-TMP01 CONTRACTOR TITLE BLOCK TEMPLATE … 92
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- OBJECT AND SCOPE
This guide describes the correct way to fill out the official title block of the Project in order to submit the documentation through eGESDOC.
- RESPONSABILITY
The Title Block, available in formats DOCX, XLSX and DGN, summarize all the data regarding the document in which it is included and has 8 fields to be filled in by VENDOR. VENDOR will include the title block filled in in each document as its first page with no exception. Otherwise, the submission will be rejected and the document will stay as never received.
CONTRACTOR will fill out the remaining fields so the traceability of the document can be assured.
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-
- INSTRUCTIONS
-
PO NO.
10 digits code assigned to the PO. The format is 10651NNNNN, i. e. 1065108060
- CONTRACTOR DOC. CODE
Alphanumeric code (or codes) according to the type of document. This data corresponds with “Code” column inside the “VENDOR DRAWING AND DATA REQUIREMENTS” document LIS-0001 included
LLL-NNNN,
format
The
PO.
the
i.e.
in
is
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A complete list is included in “CONTRACTOR VENDOR Document Codes”, 10651-00-DOC- PD-0003-ATT01.
- VENDOR NAME / LOGO
Logo and/or name of VENDOR.
- NMR CODE
It will include only one code: 601, 602, 603 (as per Non Material Requirements of Aramco) or “N/A” if none are applicable. In any case this field could be empty.
When applicable, this code will be updated by VENDOR according to Originator instructions.
- UNIT / EQUIPMENT NO.
Unit and mechanical equipment code(s) to which the document applies.
VENDOR can include an additional page after the coversheet listing all the tags in case the number of tags to be listed is too long. If the document is applicable to all equipment, it shall show “ALL”. In case the PO does not have mechanical equipment, it shall show the tag code or leave it empty.
- DOCUMENT TITLE
Descriptive title of the document in capital letters.
- VENDOR DOCUMENT NO.
Document code assigned by VENDOR, according with the EGESDOC line where it was uploaded.
- VENDOR REV.
Revision assigned by VENDOR. It does not need to match with field “REV.” It must contain a different code from previous revisions.
- CONTRACTOR DOCUMENT NUMBER & REV.
Both fields shall be empty on the first submission of the document and it will be returned to VENDOR fulfilled. Vendor shall keep this code on subsequent submissions.
- REVIEWING CODES BOX
This section, to be marked by CONTRACTOR, includes all the possible reviewing codes which the document can be sent back to VENDOR. CONTRACTOR Specialist will mark the one applicable adding the date. VENDOR will send this section cleared on the next revision.
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10651-00-DOC-PD-0003-TMP01 CONTRACTOR TITLE BLOCK TEMPLATE
CONTRACTOR Doc. Code
CONTRACTOR Document Number
REV.
CONTRACTOR PROJECT No.
10651
PO No.
RIYAS NGL FRACTIONATION FACILITIES – PKG 1 & PKG 2
VENDOR NAME / LOGO
NMR Code
UNIT / EQUIPMENT No.
DOCUMENT TITLE
VENDOR DOCUMENT No.
VENDOR REV.
REVIEW RESPONSE BY CONTRACTOR:
CONTRACTOR review comments do not indicate either responsibility or liability for accuracy and completeness of this Document or alter any contractual terms and conditions.
A - REJECTED
C - REVI EWED WITH COMMENTS
F - REVIEWED WITHOUT COMMENTS
B - COMMENTS AS NOTED
R - REVIEWED AS BUILT
I - FOR INFORMATION
W – ISSUED FOR CERTIFICATION
REVIEW DATE :
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Project: Q-31108 - Tecnicas - Riyas Folder: RFQ Files