Engineering Standard

02 March 2022

SAES-H-002V Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings

Document Responsibility: Paints and Coatings Standards Committee

Previous Revision: 26 June 2019 Next Revision: 02 March 2027 Page 1 of 157 Contact: MANUELAT

Saudi Aramco: Company General Use

©Saudi Arabian Oil Company, 2022

Document Responsibility: Paints and Coatings Standards Committee Issue Date: 02 March 2022 Next Planned Update: 02 March 2027 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings

SAES-H-002V

Contents

1 Scope … 4

2 Conflicts and Deviations … 4

3 References … 4

4 Terminology … 5

4.1 Acronyms … 5

4.2 Definitions … 5

5 General Requirements … 5

6 Approved FBE Coating Systems According to Service … 6

7 Approved Coatings under APCS-113A/113C/117/120 … 11

8 Approved Manufacturers and Products … 12

9 List of Approved FBE Coatings for Rebars … 156

10 List of Approved Abrasive Materials … 156

Document History … 157

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Summary of Changes

Paragraph Number

Previous Revision (26 June 2019)

Current Revision (02 March 2022)

Change Type (Addition, Modification, Deletion)

Technical Change(s)

Modification

Modified ‘Conflicts and Deviations’ as per latest standard.

2

None

None

3

4

5

5

6

6

8

2

3

4

5

6

7

7

8

8

Addition

Addition

Addition

Addition, Deletion

Addition

Deletion

Addition

Deletion

Added relevant Saudi Aramco standards.

Added Terminology chapter as per new template.

Added further requirements for data sheet and shelf life etc.

Added newly approved FBE coating products under APCS-102A and APCS- 104C. Deleted one FBE coating under APCS- 104A.

Added newly approved coating products under APCS-113A, APCS- 120.

Removed one liquid coating product under APCS-120 due to technical issue.

Added data sheets of newly approved coating materials.

Removed data sheet of one of vendor due to closing business.

Added newly approved non-metallic abrasive.

10

Addition

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SAES-H-002V

1

Scope

1.1

This standard covers the minimum mandatory requirements for the correct use of the approved coatings under the Approved Protective Coating Systems (APCS) of SAES-H-002 (Internal and External Coatings for Steel Pipelines and Piping).

1.2

This standard does not apply to architectural finishes and decorative coating applications.

2

Conflicts and Deviations

Any conflicts between this document and other applicable Mandatory Saudi Aramco Engineering Requirements (MSAERs) shall be addressed to the EK&RD Coordinator.

Any deviation from the requirements herein shall follow internal company procedure SAEP-302.

3

References

All referenced specifications, standards, codes, drawings, and similar material are considered part of this engineering standard to the extent specified, applying the latest version, unless otherwise stated.

3.1 Saudi Aramco References

Saudi Aramco Engineering Procedures

SAEP-302

Waiver of a Mandatory Saudi Aramco Engineering Requirement

Saudi Aramco Engineering Standards

SAES-B-067

Safety Identification and Safety Colors

SAES-H-002

Internal and External Coatings for Steel Pipelines and Piping

SAES-H-101V

Approved Saudi Aramco Data Sheets - Paints and Coatings

Saudi Aramco Materials System Specifications

09-SAMSS-060 Packaging and Labeling Requirements for Coatings

                                             ©Saudi Arabian Oil Company, 2022

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4

Terminology

4.1 Acronyms

MSAER: Mandatory Saudi Aramco Engineering Requirement

FBE: Fusion Bonded Epoxy

CSD: Consulting Services Department

PAI: Product Application Instructions

APCS: Approved Protective Coating System

4.2 Definitions

Repair and Maintenance: Partial or full coating application to preserve the existing structure or equipment from deterioration by corrosion and harsh environmental conditions.

New Steel: Term to designate a coating that is applied over new and bare facilities, equipment or machineries.

5

General Requirements

5.1 Approved coatings shall be used correctly in accordance with the Data Sheets in this standard. Packaging requirements shall be in accordance with 09- SAMSS-060.

5.2 Only the specified application method/s in this standard shall be used.

5.3 Use of forced-curing on ambient-cured liquid coatings shall only be allowed as

per coating manufacturer’s approval and detailed procedure. The detailed forced-curing procedure shall be signed by coating manufacturer. Coating manufacturer shall supervise the implementation of their forced-curing procedure and shall provide in writing a coating performance warranty of minimum five (5) years with regards to the use of forced-curing on their product.

5.4

The specifications of the APCS in the SAES-H-002 standard are mandatory and shall be complied. The Data Sheets in this standard does not provide the specifications of the APCS but rather give important information on how to properly use the approved coatings to meet the requirements and specifications of the APCS.

5.5 Coating manufacturer’s product data sheets shall be used for approved

coatings in this standard without an Approved Saudi Aramco Data Sheet.

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SAES-H-002V

5.6 Detailed product application instructions (PAI) shall be provided by coating manufacturer when required. PAI shall not deviate or shall not be in conflict with the requirements and specifications of the APCS.

5.7 Coating manufacturers shall not issue any Product Data Sheets that are in

conflict with the information of the Data Sheets in this standard.

5.8

5.9

This standard shall prevail over coating manufacturer’s product data sheets if there are conflicts.

For color coding and identification, refer to SAES-B-067. All inquiries regarding color coding shall be directed to Area Loss Prevention Department.

5.10 Coatings that have exceeded the shelf life given in the approved data sheet

shall not be used.

5.11 Refer to SAES-H-101V for Data Sheets of approved coatings under APCS-2E

and APCS-28.

6

Approved FBE Coating Systems According to Service

Below are the approved Fusion Bonded Epoxy (FBE) coating systems for Internal and External applications according to service. Suitability confirmation shall be requested from concerned coating manufacturer for other service conditions not mentioned in this standard before coating is procured and applied. CSD-Coating Team shall be provided a copy of the suitability confirmation letter.

Internal FBE Coating Systems:

                         Coating Manufacturer

APCS-102A

For Treated Seawater Service:

1. Scotchkote 345 + Scotchkote XC-6171

2. Scotchkote 500N + Scotchkote XC-6171

3M

3M

3. Resicoat Primer 596301 + Resicoat PI HMH09QF

AkzoNobel

4. PP100 + Karumel IC4888

KCC

5. TK-8007 Primer + TK-226 (for Valves and Pumps only)

NOV-Tuboscope

For Potable Water Service:

1. Scotchkote 206N

2. Nap-Gard 7-2500

3. Nap-Gard 7-2501

3M

AXALTA

AXALTA

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4. Resicoat RT 9000 R4

5. EP-F 5001

6. Karumel EX4412

For Girth Weld:

1. Scotchkote XC-6259

2. Nap-Gard 7-0009

3. Karumel IG4848

Repair Materials:

AkzoNobel

Jotun

KCC

3M

AXALTA

KCC

1. Resicoat RS (For repair of Resicoat PI HMH09QF)

AkzoNobel

2. Scotchkote 323/323i (For repair of Scotchkote XC-6171)

3M

3. Kopatch PC270 (For repair of Karumel IC4888 and IG4848)

KCC

4. Resicoat RT 9000 RS 2K (For repair of Resicoat RT 9000 R4) AkzoNobel

5. Repair Kit HR 60 (For repair of TK-226)

NOV-Tuboscope

(For Valves and Pumps only)

6. Kopatch PC300 (For repair of Karumel EX4412)

KCC

APCS-102B

For Brine or Wet, Sour Crude Service:

1. Scotchkote 345 + Scotchkote XC-6171

2. Scotchkote 500N + Scotchkote XC-6171

3M

3M

3. Resicoat Primer 596301 + Resicoat PI HMH09QF

AkzoNobel

4. PP100 + Karumel IC4888

KCC

5. TK-8007 Primer + TK-226 (for Valves & Pumps only)

NOV-Tuboscope

For Wasia Water and Formation Water Service:

1. Scotchkote 500N + Scotchkote XC-6171

2. PP100 + Karumel IC4888

3M

KCC

3. TK-8007 Primer + TK-226 (for Valves and Pumps only)

NOV-Tuboscope

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For Girth Weld:

1. Resicoat PI HMH10QF (for seawater or brine/crude service)

AkzoNobel

2. Karumel IG4848

KCC

Repair Materials:

1. Resicoat RS (For repair of Resicoat PI HMH09QF)

AkzoNobel

2. Scotchkote 323/323i (For repair of Scotchkote XC-6171)

3M

3. Kopatch PC270 (For repair of Karumel IC4888 and IG4848)

KCC

4. Repair Kit HR 60 (For repair of TK-226)

NOV-Tuboscope

 (For Valves and Pumps only)

APCS-102C

For Sour Gas Service:

1. Scotchkote 345 + Scotchkote XC-6171

2. Scotchkote 500N + Scotchkote XC-6171

3M

3M

3. Resicoat Primer 596301 + Resicoat HMH09QF

AkzoNobel

4. PP100 + Karumel IC4888

KCC

5. TK-8007 Primer + TK-226 (for Valves & Pumps only)

NOV-Tuboscope

For Girth Weld:

1. Karumel IG4848

2. Approved liquid coatings under APCS-120

a) SP-9888

(up to 1,000 psi)

b) Max 1672

(up to 2,730 psi)

c) Max 1712

(up to 2,730 psi)

Repair Materials:

KCC

SPC

Maxepoxy

Maxepoxy

1. Scotchkote 323/323i (For repair of Scotchkote XC-6171)

3M

2. Kopatch PC270 (For repair of KCC’s IC4888 and IG4848)

KCC

3. Repair Kit HR 60 (For repair of TK-226)

NOV-Tuboscope

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SAES-H-002V

(For Valves and Pumps only)

For Sour Gas Service up to 120°F operating temperature; 5% H2S and 8% CO2; Karan/Arabiyah/Hasbah Gas Projects only:

1. Scotchkote 345 Primer + Scotchkote 134

2. PP100 + Karumel IC4888

3M

KCC

Notes:

For other sour gas service conditions not covered above, a specifically designed qualification program shall be conducted to evaluate suitability.

External FBE Coating Systems: Coating Manufacturer

APCS-104A

For Buried or Immersed; not exceeding 65ºC in “Subkha” or subsea; not exceeding 93ºC in dry soil:

1. Nap-Gard 7-2500

2. Nap-Gard 7-2501

3. Nap-Gard Gold DPS (7-2500 or 7-2501 + 7-2504)

   (Not exceeding 93°C in Subkha) (Dual FBE Application Only)

4. Scotchkote 206N, 226N or 226N+

5. Karumel EX4413-F103

6. Resicoat R-105 (HEF04R)

7. Pipeclad 2000

Repair Materials:

AXALTA

AXALTA

AXALTA

3M

KCC

AkzoNobel

Valspar

1. Nap-Gard 7-1854 (For repair of Nap-Gard Gold)

AXALTA

2. Nap-Gard 7-1861 (For repair of Nap-Gard 7-2500 and 7-2514) AXALTA

3. Scotchkote 323/323i (For repair of Scotchkote 206N)

4. Kopatch PC270 (For repair of KCC’s EX4413-F103)

3M

KCC

5. Resicoat RT 9000 RS 2K (For repair of Resicoat FBE)

AkzoNobel

6. Pipeclad 5000 (For repair Pipeclad 2000)

Sherwin Williams

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Melt Stick Repair Materials:

1. Nap-Gard 7-1631S (For repair of Nap-Gard’s 7-2500,

AXALTA

         7-2501 and Gold)

2. Scotchkote 226P (For repair of Scotchkote 206N and 226N)

3M

3. Pipeclad 970P (For repair of Pipeclad 2000)

Valspar

APCS-104B

For Buried or Immersed; not exceeding 90°C in “Subkha” or subsea; not exceeding 125°C in dry soil:

1. Karumel FBE EX4700

2. Scotchkote 626-120

3. Resicoat R-556

4. Pipeclad Hot 120 Flex

Repair Materials:

1. Kopatch HT400 (For repair of Karumel FBE EX4700)

2. Kopatch PC270 (For repair of Karumel FBE EX4700)

3. CPS HBE-HT

KCC

3M

AkzoNobel

Valspar

KCC

KCC

Canusa-CPS

4. Nova-Plate 325 (For repair of Pipeclad Hot 120 Flex)

Sherwin Willia

APCS-104C

For Buried or Immersed; not exceeding 130°C in subkha, subsea and dry soil:

1. ScotchKote 626-140

2. Nap-Gard 7-2555

3. Karumel FBE EX6700

4. Resicoat R556

5. Pipeclad Hot 150 Flex

Repair Materials:

3M

AXALTA

KCC

Akzonobel

Valspar

1. ScotchKote 323/323i (for repair of ScotchKote 626-140)

3M

2. Nap-Gard 7-1888 (for repair of Nap-Gard 7-2555)

AXALTA

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3. Kopatch PC270 (for repair of Karumel EX6700)

KCC

4. Nova-Plate 325 (For repair of Pipeclad Hot 150 Flex)

Sherwin Williams

7

Approved Coatings under APCS-113A/113C/117/120

Below are the approved other pipe coating systems for Internal and External applications according to service. Suitability confirmation shall be requested from concerned coating manufacturer for other service conditions not mentioned in this standard before coating is procured and applied. CSD- Coating Team shall be provided a copy of the suitability confirmation letter.

APCS-113A

1. Interzone 485

2. Sigmaline 2000

3. Hempadur 87540

4. Flint-Coat 227

APCS-113C

Max. Temp. (70°C)

1. Wrapping Band CZH

2. Wrapid Bond™ System

AkzoNobel

Sigma Paints

Hempel

Bond-Coat

Stopaq

Canusa-CPS

3. VISCOPASTE-HT • VISCOWRAP- HT (Inner Wrap)

Viscotaq

            VISCOTAQ PE & PVC OUTER WRAP

Max. Temp. (80°C)

1. Wrapid Bond™ HT

2. Wrapping Band CZHT

APCS-117

1. Belzona 1391S

2. Belzona 1391T

3. Polyglass VEF

APCS-120

Canusa-CPS

Stopaq

Belzona

Belzona

Corrocoat

1. SP9888

(up to 1,000 psi)

SPC

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SAES-H-002V

2. Max 1672

(up to 2,730 psi)

3. Max 1712 (up to 2,730 psi)

Maxepoxy

Maxepoxy

8

Approved Manufacturers and Products

a.

3M - Approved Products

APCS-102A

For Treated Seawater Service

Scotchkote 500N or Scotchkote 345

Primer

Scotchkote XC-6171

Scotchkote 323/323i

FBE

for Repair

Scotchkote XC-6259

for Internal Girth Weld

For Potable Water Service

Scotchkote 206N

FBE

APCS-102B

For Brine or Wet Sour Crude Service

Scotchkote 500N or Scotchkote 345

Primer

Scotchkote XC-6171

Scotchkote 323/323i

FBE

for Repair

For Wasia and Formation Water Service

Scotchkote 500N

Scotchkote XC-6171

Primer

FBE

Scotchkote 323/323i

for Repair

APCS-102C

For Sour Gas Service

Scotchkote 500N or Scotchkote 345

Primer

Scotchkote XC-6171

Scotchkote 323/323i

FBE

for Repair

For Sour Gas Service up to 120°F operating temperature; 5% H2S and 8% CO2; Karan/Arabiyah/Hasbah Gas projects only

Scotchkote 345

Primer

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Scotchkote 134

Scotchkote 206N

Scotchkote 226N or

Scotchkote 226N+

FBE

FBE

Scotchkote 323/323i

for Repair

APCS-104B

Scotchkote 626-120

Scotchkote 323/323i

               APCS-104C

Scotchkote 626-140

Scotchkote 323

Notes:

FBE

for Repair

FBE

for Repair

1. Meltstick - Scotchkote 226P (for repair of Scotchkote 206N and 226N in Shop)

2. Data sheet of Scotchkote 206N, primers, and repair materials shall be as per Coating

Manufacturer’s Product Data Sheets.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C

Type of Coating:

Fusion Bonded Epoxy Powder Coating

Manufacturer:

3M Co.

Product Name:

Scotchkote XC-6171

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C maximum

1.2 Minimum - Maximum Relative Humidity

: N/A

1.3 Maximum Shelf Life at Storage Conditions

: 12 months (<27°C)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

150 microns

250 microns

: <3%

: <0.2%

2.2

Density (CAN/CSA Z245.20)

: 1.70 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20)

: Less than 0.5%

2.4 Gel Time (CAN/CSA Z245.20) @193°C

• Line pipe

• Custom grade

: 120-160 seconds

: 70-100 seconds

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1

• Tg 2

• Delta H

: 54 ± 6°C

: 108 ± 6°C

: 76 ± 15 J/g

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS- 102A/B/C - Scotchkote XC-6171 (Contd.)

Coating Film Properties

3.1

Adhesion

• Saudi Aramco 09-SAMSS-091

: Pass

•

(ASTM D1002) shear adhesion

: 36.3 MPa (5,264 psi)

3.2

Hardness (ASTM D2240) Shore D

: 80

3.3

Flexibility

• Mandrel Bend

Saudi Aramco 09-SAMSS-091

600-750 microns thickness

: 5.4°/PD

3.4

Impact Resistance

• ASTM G14 - modified

(Coated 3 x 3 x 1/8 inch panel to a

                  thickness of 16 mils)

: Pass 1.8 kg-m (160 in-lbs)

3.5

Dielectric Strength (ASTM D149)

: 51 kV/mm (1,396 volts/mil)

3.6

Cathodic Disbondment (CAN/CSA Z245.20) w/ Primer

• 28 days, 25°C, 1.5 volt, 3% NaCl

: 4.36 mm

• 48 hrs, 65°C, 3 volt, 3% NaCl

: 4.63 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3

• Tg 4

• Delta Tg

• Conversion (%)

3.8

Electrochemical Impedance

3.9

Approved Color/s

: 108 ± 6°C

: 108 ± 6°C

: Less than 5°C

: >95%

: TBD

: Beige

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Scotchkote XC-6171 (Contd.)

Application Requirements

4.1

Surface Preparation

• Cleanliness Level (minimum – maximum)

: >Sa 2½

• Surface Profile (minimum – maximum)

: 50-100 microns

4.2

Required Primer:

Scotchkote 500N (Water Base Primer) - Clear

or Scotchkote 345 (Phenolic Primer) - Red/Brown

4.3

Powder Cure Schedule

• Temperature (minimum – maximum)

: 204-232°C

• Time (minimum – maximum)

: 30 - 90 minutes

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns

(APCS-102A/B)

500-750 microns

(APCS-102C)

Repair Material

: Scotchkote 323 or 323I

• Type of Coating

• Color

: Liquid Epoxy

: Green

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A

Type of Coating:

Fusion Bonded Epoxy Powder Coating for Internal Girth Weld

Manufacturer:

3M Co.

Product Name:

Scotchkote XC-6259

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C Max

1.2 Minimum - Maximum Relative Humidity

: N/A

1.3 Maximum Shelf Life at Storage Conditions : 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

150 microns

250 microns

: <3%

: <0.2%

2.2

Density (CAN/CSA Z245.20) :

1.69 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20) : Less than 0.5%

2.4 Gel Time (CAN/CSA Z245.20) : 30-40 seconds (193°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1

• Tg 2

• Delta H

Coating Film Properties

3.1

Adhesion

: 50 ± 6°C

: 115 ± 6°C

: 85 ± 15 J/g

• Saudi Aramco 9-SAMSS-091

: Pass

3.2

Hardness (Shore D)

: 77

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A - Scotchkote XC-6259 (Contd.)

3.3

Flexibility

• Mandrel Blend

Saudi Aramco 09-SAMSS-091 (600-750 μ thickness) : 1.1°/PD

3.4

Impact Resistance (ASTM G-14)

: ≥ 3 J

3.5

Dielectric Strength (ASTM D149)

: 51 kV/ mm

(1,299 volts/mil)

3.6

Cathodic Disbondment (CAN/CSA Z245.20)

• 28 days, 1.5 volts, 3% NaCl, 25°C

: 8.27 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

3.9

Approved Color/s

Application Requirements

4.1

Surface Preparation

: 115 ± 6°C : 115 ± 6°C : : > 95%

less than 5°C

: TBD

: Green

• Cleanliness Level (minimum – maximum) • Surface Profile (minimum – maximum)

: > Sa 2½ : 40-100 microns

4.2

Required Primer

: No Primer required

• Type of Coating • Color

4.3

Powder Cure Schedule

: N/A : N/A

• Temperature (minimum – maximum) • Time (minimum – maximum)

: 232°C : 5 minutes

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A - Scotchkote XC-6259 (Contd.)

Repair Material

: Scotchkote 323 or 323I

• Type of Coating

• Color

: Liquid Epoxy

: Green

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102C

Type of Coating:

Fusion Bonded Epoxy Powder Coating

Manufacturer:

3M Co.

Product Name:

Scotchkote 134

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C

1.2 Minimum - Maximum Relative Humidity

: N/A

1.3 Maximum Shelf Life at Storage Conditions

: 12 months (Less than

27°C)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

150 microns

250 microns

: 3%

: 0.2%

2.2

Density (CAN/CSA Z245.20)

: 1.51 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20)

: Less than 0.5%

2.4 Gel Time (CAN/CSA Z245.20)

: 120 ± 20 sec (@ 204°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 (onset)

• Tg 2 (onset)

• Delta H (J/g)

: 50 ± 6°C

: 106 ± 6°C

: 71 ± 15 J/g

Coating Film Properties

3.1

Adhesion

• Elcometer

: >3,000 psi, glue failure

• (ASTM D1002) Shear adhesion

: 4,300 psi, cohesive failure

3.2

Hardness

• (ASTM D2583) Barcol

• (ASTM D785)

: 23

: 89

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102C - Scotchkote 134 (Cont’d)

3.3

Flexibility

•

(ASTM D 522) Elongation

: 4.2%

• Bendability – 9.5 mm coupon @23°C

: 1.9o/PD

3.4

Impact Resistance

• Gardner 5/8”/1.6 mm diameter tup

0.32 mm (¼”) x7.6 mm (3”) x 7.6 mm (3”) steel panel : 1.8 kg-m (160 in- lbs)

3.5

Dielectric Strength (ASTM D149)

: 39.4 kV/mm

(1,000 volts/mil)

3.6

Cathodic Disbondment

• 4 days, 3 Volt, 3% NaCl, 71°C (160F) : 5 mm average

3.7

Thermal Characteristics (CAN/CSA Z245.20)

▪ Tg 3

▪ Tg 4

▪ Delta Tg

▪ Conversion (%)

3.8

Electrochemical Impedance

: 107 ± 6°C

: 107 ± 6°C

: less than 5°C

: >95%

: TBD

3.9

Approved Color/s

: Forest Green

Application Requirements

4.1

Surface Preparation

• Cleanliness Level (minimum – maximum) : Sa 2½ minimum

• Surface Profile (minimum – maximum)

: 40-100 microns

4.2

Required Primer

: Scotchkote 345 Primer

Type of Coating

Color

: Phenolic Primer

: Red/Brown

                                                     ©Saudi Arabian Oil Company, 2022

Page 21 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102C - Scotchkote 134 (Cont’d)

4.3

Powder Cure Schedule

• Temperature (minimum – maximum) : 177 - 246°C

• Time (minimum – maximum)

:

7 (246°C) - 25 (177°C)

minutes

4.4

Dry Film Thickness (minimum – maximum)

: 500-750 microns

Repair Material

▪ Type of Coating

: Scotchkote 323 or 323I

▪ Color

: Green

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating:

Fusion Bonded Epoxy Powder Coating

Manufacturer:

3M Co.

Product Name:

Scotchkote 226N

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C max

1.2 Minimum - Maximum Relative Humidity : N/A

1.3 Maximum Shelf Life at Storage Conditions

: 12 months (<27°C)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

45 microns

150 microns

250 microns

 :

50 ± 5%

 :

3.0% max

 :

0.2% max

2.2

Density (CAN/CSA Z245.20) :

1.44 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20) :

Less than 0.5%

2.4 Gel Time (CAN/CSA Z245.20)

@ 205°C 226N 4G

             226N 8G

                           226N 11G

: 7-12 seconds

: 17-23 seconds

: 24-36 seconds

2.5

Thermal Characteristics (CAN/CSA Z245.20)

Tg 1

Tg 2

Delta H

Coating Film Properties

: 61 ± 6°C

: 108 ± 6°C

: 65 ± 15 J/g

3.1

Adhesion (Cross Adhesion)

: Pass

• 24 hrs, CSA-Z245.20-12.14, 95°C

: 1 rating

• 48 hrs, CSA-Z245.20-12.14,75°C

: 1 rating

                                                     ©Saudi Arabian Oil Company, 2022

Page 23 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS- 104A - Scotchkote 226N (Cont’d)

3.2

Hardness (ASTM D2240) Shore D

: 81

3.3

Flexibility (-30°C, CSA Z245.20-02 Clause 12.11) :

3.0o/PD

3.4

Impact Resistance (ASTM D5420)

: 1.5 J

3.5

Dielectric Strength (ASTM D 1000)

: 45.2 kV/mm (1,160 V/mil)

3.6

Cathodic Disbondment (CAN/CSA Z245.20)

24 hrs, 65°C, 3.5 V, 3% NaCl

14 day, 65°C, 3.5 V, 3% NaCl

28 day, 23°C, 3.5 V, 3% NaCl

28 day, 65°C, 3.5 V, 3% NaCl

: 2.5 mm

: 3.0 mm

: 2.3 mm

: 6.0 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

Tg 3

Tg 4

Delta Tg

Conversion (%)

3.8

Electrochemical Impedance

: 108 ± 6°C

: 108 ± 6°C

: Less than 5°C

: >95%

: TBD

3.9

Approved Color/s

: 14272/Green

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum)

:

Sa 2½

Surface Profile (minimum – maximum)

: 40-110 microns

4.2

Required Primer

: No Primer required

Type of Coating

Color

: N/A

: N/A

                                             ©Saudi Arabian Oil Company, 2022

Page 24 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS- 104A - Scotchkote 226N (Cont’d)

4.3

Powder Cure Schedule

Temperature (minimum – maximum)

: 232°C

Time (minimum – maximum)

: 30 seconds (226N 4G)

: 90 seconds (2226N 8G)

110 seconds (226N 11G)

4.4

Dry Film Thickness (minimum – maximum)

: 350-525 microns

Repair Material

: Scotchkote 323 or 323I

Type of Coating

Color

: Liquid Epoxy

: Green

                                                     ©Saudi Arabian Oil Company, 2022

Page 25 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating:

Fusion Bonded Epoxy Powder Coating

Manufacturer:

3M Co.

Product Name:

Scotchkote 226N+

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C max

1.2 Minimum - Maximum Relative Humidity : N/A

1.3 Maximum Shelf Life at Storage Conditions :

12 months (<27°C)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

150 microns

250 microns

   :  <3%

   :  <0.2%

2.2

Density (CAN/CSA Z245.20) :

1.44 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20) :

Less than 0.5%

2.4 Gel Time (CAN/CSA Z245.20)

226N+ 4G

226N+ 8G

226N+ 11G

: 7.6-11.5 seconds

: 17-23 seconds

: 24-36 seconds

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1

• Tg 2

• Delta H

: 60 ± 6°C

: 107 ± 6°C

: 50 ± 15 J/g

                                             ©Saudi Arabian Oil Company, 2022

Page 26 of 157

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Document Responsibility: Paints and Coatings Standards Committee Issue Date: 02 March 2022 Next Planned Update: 02 March 2027 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings

SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Scotchkote 226N+ (Cont’d)

Coating Film Properties

3.1

Adhesion

• 09-SAMSS-089//2.6 (Cross adhesion) : Pass

• CSA-Z245.20-02-12.14

24 hour, 95°C 48 hour, 75°C 28 days, 75°C

: 1 rating : 1 rating : 2 rating

3.2

Hardness (ASTM D2240) Shore D

: 77

3.3

Flexibility

• 09-SAMSS-089/2.4 & CSA Z 245.20-10/12.7

@ 25°C @ 0°C

: Pass 5.5°/PD : Pass 3.75°/PD

3.4

Impact Resistance

• 09-SAMSS-089/2.5 & ASTM G14 (10°C) :

Pass (≥ 6.8 joules)

3.5

Dielectric Strength (ASTM D1000)

: 45.2 kV/mm (1,160 V/mil)

3.6

Cathodic Disbondment (CAN/CSA Z245.20)

24 hrs, 65°C, 3.5V, 3% NaCl 14 day, 65°C, 3.5V, 3% NaCl 28 day, 23°C, 3.5V, 3% NaCl 28 day, 65°C, 3.5V, 3% NaCl

: 2.5 mm : 3.0 mm : 2.3 mm : 6.0 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 107 ± 6°C : 108 ± 6°C : Less than 5°C : >95% Conversion

3.8

Electrochemical Impedance

• 09-SAMSS-089 & ISO 16773

: 7 x 1011 ohm.cm2

3.9

Approved Color/s

: 14272/Green

                                                     ©Saudi Arabian Oil Company, 2022

Page 27 of 157

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Document Responsibility: Paints and Coatings Standards Committee Issue Date: 02 March 2022 Next Planned Update: 02 March 2027 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings

SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Scotchkote 226N+ (Cont’d)

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum) ▪ Surface Profile (minimum – maximum)

: > Sa 2½ : 40-110 microns

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: No Required

: None : None

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 232°C : 30 seconds (226N+

4G)

8G)

: 90 seconds (2226N+

: 110 sec. (226N+ 11G)

4.4

Dry Film Thickness (minimum – maximum)

: 350-525 microns

Repair Material

323I

▪ Type of Coating ▪ Color

: Scotchkote 323C or

: Liquid Epoxy : Green

                                             ©Saudi Arabian Oil Company, 2022

Page 28 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B

Type of Coating:

Fusion Bonded Epoxy Powder Coating

Manufacturer:

3M Co.

Product Name:

Scotchkote 626-120

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C max

1.2 Minimum - Maximum Relative Humidity

: N/A

1.3 Maximum Shelf Life at Storage Conditions

: 12 months (<27°C)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

45 microns 150 microns 250 microns

: 45 ± 5% : <3% : <0.2%

2.2

Density (CAN/CSA Z245.20) :

16.1 ± 0.5

2.3 Moisture Content (CAN/CSA Z245.20) :

Less than 0.5%

2.4 Gel Time (CAN/CSA Z245.20) :

9-10 seconds (@

204°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 50 ± 5°C : >120°C : 80 ± 15 J/g

• 28 days, 95°C, CAN/CSA Z245.20-12.14) :

2 rating

3.2

Hardness Shore D

: 84

3.3

Flexibility –

• Mandrel Bendability – 2.5° @ -30°C

: Pass

                                                     ©Saudi Arabian Oil Company, 2022

Page 29 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B - Scotchkote 626-120 (Cont’d)

3.4

Impact Resistance (ASTM G14, 9.5mm thick plate):

1.5J

3.5

Dielectric Strength (ASTM D149)

: TBD

3.6

Cathodic Disbondment (CAN/CSA Z245.20-12.8)

28 days, 1.5 volt, 3% NaCl, 95°C

: 8 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 120.18°C : 120.43°C : Less than 5°C : >95%

3.8

Electrochemical Impedance

: TBD

3.9

Approved Color/s

: 14272/Green

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum) : > Sa 2½ ▪ Surface Profile (minimum – maximum)

: 40-100 microns

4.2

Required Primer

: No Primer required

Type of Coating Color

: N/A : N/A

4.3

Powder Cure Schedule

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 232°C : 240 seconds

4.4

Dry Film Thickness (minimum – maximum)

: 575-750 microns

Repair Material

: Scotchkote 323C or 323I

Type of Coating Color

: Liquid Epoxy : Green

                                             ©Saudi Arabian Oil Company, 2022

Page 30 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

   APCS- 104C

Type of Coating

: Fusion Bonded Epoxy Powder Coating

Manufacturer

: 3M Co.

Product Name : ScotchKote 626-140

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27 oC

1.2 Minimum - Maximum Relative Humidity : N/A %

1.3 Maximum Shelf Life at Storage Conditions : 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20-06, 12.5) : 1.61 retained on 150μm mesh

                                                                                               :  0.1 retained on 250μm mesh

2.2

Density (CAN/CSA Z245.20 -12.6) : 1.51g/cm³

:

2.3 Moisture Content (CAN/CSA Z245.20-06,12.3) : 0.25 - 0.3%

         2.4        Gel Time    (CAN/CSA Z245.20-06,12.2)                :   9.70 ± 20% @ 204oC

2.5

Thermal Characteristics (CAN/CSA Z245.20) (Typical)

: 47.3 oC Tg 1 Tg 2 (Onset) : 132.82 oC (Inflection) : 142.15 oC

Delta H

: 100 J/g

3.     Coating Film Properties
   

3.1

Adhesion

(ASTM D4541) (CAN/CSA Z245.20-12.14)

: Above 3000 Psi. : 21 hrs (75oC /167oF) Rating 1

                                                                         : 28 day (95oC /203oF) Rating 3

         3.2  Hardness   (ASTM D2240) Shore D

: > 80

                                                     ©Saudi Arabian Oil Company, 2022

Page 31 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104C - Scotchkote 626-140 (Cont’d)

3.3

Flexibility (ASTM D522)

: No Cracks

3.4

Impact Resistance (ASTM D 5420)

: No Holidays

3.5

Dielectric Strength (ASTM D149)

: N/A

3.6 Cathodic Disbondment (CAN/CSA Z245.20) mm/r

                                   24 hr,3.5 volt ,3% NaCl 65 oC/149oC    :  1.79
                                   28 day,1.5volt ,3% NaCl 65 oC/149oF   :  4.32
                      14 day,1.5 volt ,3% NaCl 95 oC /203oF   :  4.39

                                   28 day,1.5 volt ,3% NaCl 95oC /203oF

:

6.60

3.7

Thermal Characteristics (CAN/CSA Z245.20)

(Typical)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 132.48 : 136.81 : 4.83 : 99.83

3.8 Electrochemical Impedance /ISO 16773 Procedure

: 1.07×1011 Ω

3.9

Approved Color/s

: Green

Application Requirements

4.1

Surface Preparation Cleanliness Level (minimum – maximum) Surface Profile (minimum – maximum)

: :

Sa 2 ½ 51-110 microns

4.2

Required primer

Type of Coating Color

4.3

Powder Cure Schedule

: No : N/A : N/A

Temperature (minimum – maximum) Time (minimum – maximum)

: 223-237oC : 240 Sec.

4.4

Dry Film Thickness (minimum – maximum)

: 380-760 microns

Repair Material

Type of Coating Color

: 3M ScotchKote 323 : Liquid Epoxy Coating : Green

                                             ©Saudi Arabian Oil Company, 2022

Page 32 of 157

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SAES-H-002V

b. AkzoNobel - Approved Products

APCS-102A

For Treated Seawater Service

Resicoat Primer 596301

Resicoat PI HMH09QF

Resicoat RS

For Potable Water Service

Resicoat RT 9000 R4

Resicoat RS 2K

Primer

FBE

for Repair

FBE

for Repair

APCS-102B

For Brine or Wet Sour Crude Service

Resicoat Primer 596301

Resicoat PI HMH09QF

Resicoat RS

Primer

FBE

for Repair

Resicoat PI HMH10QF

for Internal Girth Weld

APCS-102C

For Sour Gas Service

Resicoat Primer 596301

Resicoat PI HMH09QF

Primer

FBE

APCS-104A

Resicoat R-105 (HEF04R)

FBE

Resicoat RS 2K

for Repair

APCS-104B

Resicoat R-556 (HJF45R)

FBE

APCS-104C

Resicoat R-556 (HJF49R)

FBE

APCS-113A

Interzone 485

Liquid Epoxy

Note: Data sheets of Resicoat RS 2K and Resicoat R-556 shall be as per Coating

Manufacturer’s Product Data Sheets.

                                                     ©Saudi Arabian Oil Company, 2022

Page 33 of 157

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C

Type of Coating

: FBE Powder

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name : Resicoat PI HMH09QF

Storage Conditions

1.1 Minimum - Maximum Temperature

: 10 - 23°C

1.2 Minimum - Maximum Relative Humidity

: < 65%

1.3 Maximum Shelf Life at Storage Conditions : 12 months from date of

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

delivery ≤ 23ºC (when stored in dry conditions)

: < 32µ=25-45% Laser : < 125µ=99-100% ISO 8130-1

2.2

Density (CAN/CSA Z245.20)

: 1.25-1.75 g/cm³ ISO 8130-2

2.3 Moisture Content (CAN/CSA Z245.20) : < 0.6% typical

2.4 Gel Time

: 50-100 sec (204°C) ISO 8130-6

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg2 • dH

: 55-65°C : 100-110°C : 40-80 J/g

Coating Film Properties

3.1

Adhesion

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: >20 MPa :

3.2

Hardness (ASTM D2240) Shore D

: >85

3.3

Flexibility (ASTM D522) (DFT 475-575 µ) : 5º, 10º, 25ºC - Pass

: as per 09-SAMSS-091

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Resicoat PI HMH09QF (Cont’d)

3.4

Impact Resistance Direct Test as per (ASTM D2794):

160 in-lbs

3.5

3.6

3.7

Dielectric Strength (ASTM D149, in oil)

: 800 volts/mil

Cathodic Disbondment (CAN/CSA Z245.20) :

Taber Abrasion resistance( ASTM D1044)

: 55 mg weight loss/ : CS-17 wheel, 1 kg/

5,000 cycles

3.8

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg4 • DTg

: 105-115°C : 105-115°C : <5°C

3.9

Electrochemical Impedance

: >109 ohm/cm²

3.10 Approved Color/s

: Tan

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum): Sa 2½ - 3 ▪ Surface Profile (minimum - maximum) : >38 microns

4.2

Required Primer

▪ Type of Coating

coating

▪ Color

4.3

Powder Cure Schedule

: Resicoat Primer 596301

: Phenolic based liquid

: Red

▪ Temperature (minimum - maximum) ▪ Time (minimum - maximum)(Post cure) : 30 min. at 204°C/20 min.

: 160-218°C

at 218°C

4.4

Dry Film Thickness (minimum - maximum) : 375-625 microns (APCS-102A/B)

                                                             500-750 microns (APCS-102C)

5.

Repair Material

: Resicoat RS

▪ Type of Coating

: 100% solids Epoxy-Two

pack ▪ Color

: Tan

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A

Type of Coating

: FBE Powder for Potable Water Service

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat RT 9000 R4

Storage Conditions

1.1 Minimum - Maximum Temperature

: 10-23°C

1.2 Minimum - Maximum Relative Humidity

: < 65%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months from date of

delivery ≤ 23ºC (when stored in dry conditions)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: < 32µ=20-40% Malvern : < 160µ=99-100% ISO 8130-1

2.2

Density (CAN/CSA Z245.20)

: 1.45-1.55 g/cm³ ISO

8130-2

2.3 Moisture Content (CAN/CSA Z245.20)

: < 0,5% typically

2.4 Gel Time (CAN/CSA Z245.20)

: 100-150 sec (205°C) Modified ISO 8130-6

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 52-62°C : 95-105°C : 30-70 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: >20 MPa :

3.2

Hardness (ASTM D2240) Shore D

: 90-100 (DIN EN ISO 2815)

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A - Resicoat RT 9000 R4 (Cont’d)

3.3

Flexibility (ASTM D522)

:

3.4

Impact Resistance (ASTM D5420)

: >10 Joule (DIN 30677-2)

3.5

Dielectric Strength (ASTM D149)

: >30 kV/mm

3.6 Cathodic Disbondment (CAN/CSA Z245.20) : ≤10 mm (DIN 30677-2)

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg

: 97-107°C : 97-107°C : <5°C

3.8 Electrochemical Impedance

: 1 x 109 ohm/cm²

3.9

Approved Color/s

: Blue

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum) : Sa 2½ - 3 ▪ Surface Profile (minimum – maximum) : > 50 microns

4.2

Required Primer

: N/A (self-priming)

▪ Type of Coating ▪ Color

: N/A : N/A

4.3

Powder Cure Schedule

▪ Temperature (minimum - maximum)

▪ Time (minimum – maximum)

: 180-220°C-Object temperature : 20 min, at 220°C

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns

Repair Material

▪ Type of Coating

Epoxy ▪ Color

: Resicoat RS 2K

: 2 Chamber Cartridge

: Blue

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B

Type of Coating

: Liquid Epoxy Repair Material – Two pack Epoxy Touch up

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat RS

Storage Conditions

1.1 Minimum - Maximum Temperature

: 10-25°C

1.2 Minimum - Maximum Relative Humidity

: < 65%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months from date of delivery at ≤ 23°C (when stored in dry conditions, avoid freezing)

Properties

2.1

Particle Size (CAN/CSA Z245.20)

2.2

Volume Solids

2.3

Viscosity (flow)

2.3 Mixing Ratio

2.2

Density (CAN/CSA Z245.20)

: N/A

: 100%

: Smooth

: 1:1

: N/A

2.3 Moisture Content (CAN/CSA Z245.20)

: N/A

2.4 Gel Time (CAN/CSA Z245.20)

: N/A

2.5

Pot life after mixing

: 60 minutes at 21°C

2.6

Tack free time

: 7 hrs at 21°C/1 hour at

38°C

2.7

Cure

Coating Film Properties

3.1

Adhesion

: 24 hrs at 21°C

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: :

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B - Resicoat RS (Cont’d)

3.2

Hardness (ASTM D2240) Shore D

: 87

3.3

Flexibility (ASTM D522)

:

(tested as per CSA Z245.20-02 @25ºC)

: <1.0-1.5º/pipe diameter

3.4

Impact Resistance (ASTM D5420)

:

(tested as per ASTM G14 @ 508 µ)

: 80 in.lbs (5/8” indenter)

3.5

Dielectric Strength (ASTM D149)

: 1,000 volts/mil

3.6

Cathodic Disbondment (CAN/CSA Z245.20) :

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3

• Tg 4

• Delta Tg

• Conversion (%)

3.8 Electrochemical Impedance

3.9

Approved Color/s

Application Requirements

4.1

Surface Preparation

: 65-75°C

: 80-95°C

:

:

: N/A

: Tan

▪ Cleanliness Level (minimum - maximum) :

See NOTE

▪ Surface Profile (minimum - maximum) : microns

Note: Resicoat RS is used for touch up of cover bare spots left by fixtures used to

hold parts during the coating operation. They can also be used to repair damage resulting abuse of the coating during handling or assembly. The surface must beclean and dry- remove oil, grease, dust, rust and damaged coating from the area requiring repair. For best adhesion area to be patched should be roughened by grit blasting or light treatment with a wire brush or abrasive paper (ensure to provide a profile rather than a polished surface).

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B - Resicoat RS (Cont’d)

4.1.A Mixing Instructions / Application Data

Stir contents of Part B; Part A need not be stirred. Remove a measured amount of Part A from the container and add a measured amount of Part B- the recommended mixing ratio is one part by volume of each. Mix thoroughly until a uniform color is achieved.

The mixture is ready for immediate use. Thinning if desired, can be done with MEK. Thinning should be done only after mix of Parts A and B. After mixing the mixture is workable for approx. 60 minutes at 21°C. Since the mixture cannot be dissolved once it has hardened, mixing should be done in a disposable container. When the mixture has become too stiff to be usable, it should be discarded. Proper cure will not be achieved unless the prescribed amount of hardener is used. Patched area should remain undisturbed at room temperature for at least 2 hrs.

4.2

Required Primer

▪ Type of Coating ▪ Color

: N/A

: N/A : N/A

4.3

Dry Film Thickness (minimum – maximum)

: 250 -1,270 microns

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C

Type of Coating

: Phenolic based Liquid Coating – One pack Primer

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat Primer 596301

Storage Conditions

1.1 Minimum - Maximum Temperature

:

10-25°C

1.2 Minimum - Maximum Relative Humidity

: < 65%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months at ≤ 23°C

(when stored in dry conditions)

Properties

2.1

Particle Size (CAN/CSA Z245.20)

: N/A

2.2

Density (CAN/CSA Z245.20)

2.2 a Weight per Gallon

2.2 b Viscosity

2.2 c % Solids by Weight

2.2 d Flash Point

: 1.15-1.25 g/cm³ (calculated)

: 9.9 lbs/gal.(1.15 kg/l)

: 16-21 sec (No. 2 Zahn

cup)

: 45-50%

: 64°F (17.8°C) ASTM D93

2.3 Moisture Content (CAN/CSA Z245.20)

: N/A

2.4 Gel Time (CAN/CSA Z245.20)

: N/A

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

: N/A : :

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Resicoat Primer 596301 (Cont’d)

Coating Film Properties

Resicoat 596301 is an Epoxy Primer and part of full FBE System/ refer to Datasheet for Resicoat PI HMH09QF.

3.1

Adhesion

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

3.2

Hardness (ASTM D2240) Shore D

3.3

Flexibility (ASTM D522)

3.4

Impact Resistance (ASTM D5420)

3.5

Dielectric Strength (ASTM D149)

: N/A : N/A

: N/A

: N/A

: N/A

: N/A

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : N/A

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

3.9

Approved Color/s

4

Application Requirements

4.1

Surface Preparation

: N/A : N/A : N/A : N/A

: N/A

: Red

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum - maximum) : > 38 microns

Sa 2½ - 3

4.2

Required Primer

• Type of Coating

coating

• Color • Reducing solvent • Application method

: Phenolic based liquid

: Red : Methanol/Ethanol/Butanol : Air Spray

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Resicoat Primer 596301 (Cont’d)

4.3

Cure Schedule

(Preheating temp with Phenolic Primer, before application of Resicoat PI HMH09QF)

▪ Temperature (minimum – maximum) : 160°C - 218°C ▪ Time (minimum – maximum)

: 0,5 hr - 1 hr at 160°C

: 10 minutes at 218°C

Less than optimum adhesion may result if primed substrate is preheated longer than specified.

4.4

Dry Film Thickness (minimum – maximum)

: 12.7-25.4 microns

Repair Material

: Resicoat RS

• Type of Coating

: 100% Solids Epoxy-Two

pack • Color

: Tan

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102B

Type of Coating

: FBE Powder for Internal Girth Weld

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat PI HMH10QF

Storage Conditions

1.1 Minimum - Maximum Temperature

: 10-23°C

1.2 Minimum - Maximum Relative Humidity

: <65%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months from date of

delivery ≤ 23ºC (when stored in dry conditions)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20) : <3% retained on 150 mesh

                                                                                        : <0, 2% retained on 250 mesh

2.2

Density (CAN/CSA Z245.20)

: 1.59-1.69 (calculated)

2.3 Moisture Content (CAN/CSA Z245.20)

:

2.4 Gel Time

: 100-140 sec (at 204°C)

(ANPC -0004/flat plate stir method)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 50-60°C : 105-115°C : 30-70 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: >20 MPa :

3.2

Hardness (ASTM D2240) Shore D

: >85

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102B – Resicoat PI HMH10QF (Cont’d)

3.3

Flexibility (ASTM D522)

: 254-508µ/1.5ºpass at 23ºC

(tested as per NACE RPO394)

: 254-356µ/2.0ºpass at 23ºC

3.4

Impact Resistance (ASTM D5420)

: 160 in.lbs (5/8” intender)

(tested as per ASTM D 2794, direct impact)

3.5

Dielectric Strength (ASTM D149, in oil)

: 800 volts/mil

3.6

Cathodic Disbondment (CAN/CSA Z245.20) :

3.7

Taber Abrasion (ASTM D1044)

: 40 mg weight loss

CS 17 wheel/ 1 kg/

5,000 cycles

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg

: 112-124°C : 112-124°C : <5°C

3.8

Electrochemical Impedance

: >109 ohm/cm²

3.9

Approved Color/s

: Brown

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum): Sa 2½ - 3 ▪ Surface Profile (minimum - maximum) : >38 microns

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum - maximum) ▪ Time (minimum - maximum)( Post cure)

: 160-190°C

:

min. 3 min. at

204°C

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102B – Resicoat PI HMH10QF (Cont’d)

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns

Repair Material

Type of Coating Color

: N/A

: N/A : N/A

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: FBE Powder

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat R-105 (HEF04R)

Storage Conditions

1.1 Minimum - Maximum Temperature

:

10-23°C

1.2 Minimum - Maximum Relative Humidity

: <65%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months from date of

delivery ≤ 23ºC (when stored in dry conditions)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: 99.8 %< 250µ (60 mesh)

2.2

Density (CAN/CSA Z245.20)

Alpine Air jet Sieve

: 1.20 ± 0.05 g/cm³ Air comparison pyknometer

2.3 Moisture Content (CAN/CSA Z245.20)

: <0.5%

2.4 Gel Time (CAN/CSA Z245.20)

: 25-35 sec at 200ºC-

ISO 8130-6 12-18 sec at 205°C- CSA hot plate

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

▪

(ASTM D4541)

: 55 ± 3°C : 101 ± 3°C (Tg2-onset) : 60-100 J/g

: >20 MPa

(modified ASTM D1002)

▪

(CAN/CSA Z245.20)

:

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Resicoat R-105 (HEF04R) (Cont’d)

3.2

Hardness (ASTM D2240) Shore D

: 90-110-Pencil –H

(Buchholz-DIN53153)

3.3

Flexibility (ASTM D522) : 5° pass at 25°C/3°pass at 0°C As per CSA Z245.20-06 12.11(at 304-406µ)

: 6.2° pass at -30°C

3.4

Impact Resistance (ASTM D5420)

: 7.0J (DIN 30677-2)/

13.5 J at 23°C (ASTM G14)

11.3 J at 10°C (ASTM G 14)

2.5 J at -30°C (CSA Z245.20-06 12.12)

3.5

Dielectric Strength (ASTM D149)

: 800 V/mil

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 2-5 mm (-1.5 VDC, 20°C,

28 days)

: 2-5 mm (SAMSS-089/

: ASTM G8 (-1.5 VDC,

25°C, 30 days)

: 3-6 mm (SAMSS-089/

: ASTM G42 (-1.5 VDC,

95°C, 60 days)

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg3

• Tg 4

• Delta Tg • Conversion (%)

: 105 ± 3°C (Tg2-inflection

point)

: 105 ± 3°C (Tg2-inflection

point) : <5°C :

3.8

Electrochemical Impedance

: >1.3 x 109 ohm/cm2

3.9

Approved Color/s

: Yellow

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Resicoat R-105 (HEF04R) (Cont’d)

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : Sa 2½ - 3 ▪ Surface Profile (minimum - maximum) : 50-100 microns

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : 230-245°C ▪ Time (minimum – maximum) Min. time before quench at 235ºC

: : 60 sec

4.4

Dry Film Thickness (minimum – maximum)

: 350-525 microns

Repair Material

▪ Type of Coating

Epoxy ▪ Color

: Resicoat RS 2K

: 2 Chamber Cartridge

: Blue

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B

Type of Coating

: FBE Powder

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat R-556 (HJF45R)

Storage Conditions

1.1 Minimum - Maximum Temperature

: 6 - 23°C

1.2 Minimum - Maximum Relative Humidity

: <65%

1.3 Maximum Shelf Life at Storage Conditions

: ≤ 23ºC – 6 months

≤ 15ºC – 9 months

≤ 6ºC – 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: 99.5 % ≤ 160µm

2.2

Density (CAN/CSA Z245.20)

: 1.40 ± 0.05 g/cm³

2.3 Moisture Content (CAN/CSA Z245.20)

: ≤ 0.6%

2.4 Gel Time (CAN/CSA Z245.20)

: 15 - 21 sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

: 60 ± 5°C : 125 ± 5°C : 60-100 J/g

Coating Film Properties

3.1

Adhesion

▪ ▪

(ISO 4624) (CAN/CSA Z245.20)

: >20 MPa : Rating 1 at 75°C, 24h tab

water Rating 1 at 75°C, 28d tab water

3.2

Hardness (ASTM D2240) Shore D

: N/A

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B - Resicoat R-556 (HJF45R) (Cont’d)

3.3

Flexibility (CAN/CSA Z245.20)

: 3° pass at 5°C

3.75° pass at 10°C

5.5° pass at 23°C

3.4

Impact Resistance (ASTM G14)

: 2.5 J at -30°C

3.5

Dielectric Strength (IEC 60243-1)

: 30kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 2-5 mm at 24h, 65°C, -1,5V

4-8 mm at 28d, 20°C, -1,5V

8,5-13 mm at 28d, 95°C, -1,5V

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg3 • Tg 4 • Delta Tg • Conversion (%)

: 128 ± 8°C : 128 ± 8°C : ≤ 5°C : ≥ 95%

3.8

Electrochemical Impedance

: >1.0 x 1010 ohm/cm2

3.9

Approved Color/s

: Blue

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum - maximum) : 50-100 microns

Sa 2½

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: None : None

▪ Temperature (minimum – maximum) : 225-240°C ▪ Time (minimum – maximum)

: Depend on application

parameter

4.4

Dry Film Thickness (minimum – maximum)

: 575-750 microns

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B Resicoat R-556 (HJF45R) (Cont’d)

Repair Material

▪ Type of Coating ▪ Color

: Enviroline 124

: Epoxy Novolac : Green

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104C

Type of Coating

: FBE Powder

Manufacturer

: AKZO NOBEL SAUDI ARABIA Ltd (ANSAL)

Product Name

: Resicoat R-556 (HJF49R)

Storage Conditions

1.1 Minimum - Maximum Temperature

: 6 - 23°C

1.2 Minimum - Maximum Relative Humidity

: <65%

1.3 Maximum Shelf Life at Storage Conditions

: ≤ 23ºC – 6 months

≤ 15ºC – 9 months

≤ 6ºC – 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: 99.5 % ≤ 160µm

2.2

Density (CAN/CSA Z245.20)

: 1.40 ± 0.05 g/cm³

2.3 Moisture Content (CAN/CSA Z245.20)

: ≤ 0.6%

2.4 Gel Time (CAN/CSA Z245.20)

: 10-18 sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

: 61 ± 5°C : 155 ± 8°C (Tg2-onset) : 80-130 J/g

Coating Film Properties

3.1

Adhesion

▪ ▪

(ISO 4624) (CAN/CSA Z245.20)

: >20 MPa : Rating 1 at 75°C, 24h tab

water Rating 1 at 75°C, 28d tab water

3.2

Hardness (ASTM D2240) Shore D

: N/A

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104C - Resicoat R-556 (HJF49R) (Cont’d)

3.3

Flexibility (CAN/CSA Z245.20)

: 2° pass at 0°C

3.4

Impact Resistance (ASTM G14)

: 6.8 J at 10°C

3.5

Dielectric Strength (IEC 60243-1)

: 30kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 2-5 mm at 24h, 65°C, -1,5V

4-6 mm at 48h, 110°C, -1,5V

8,5-13 mm at 28d, 95°C, -1,5V

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg3 • Tg 4 • Delta Tg • Conversion (%)

: 157 ± 8°C : 157 ± 8°C : ≤ 5°C : ≥ 95%

3.8

Electrochemical Impedance

: >1.0 x 1010 ohm/cm2

3.9

Approved Color/s

: Blue

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum - maximum) : 50-100 microns

Sa 2½

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: None : None

▪ Temperature (minimum – maximum) : 225-240°C ▪ Time (minimum – maximum)

: Depend on application

parameter

4.4

Dry Film Thickness (minimum – maximum)

: 400-550 microns

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104C Resicoat R-556 (HJF49R) (Cont’d)

Repair Material

▪ Type of Coating ▪ Color

: Enviroline 124

: Epoxy Novolac : Green

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A

Type of Coating

: Liquid Epoxy Coating

Manufacturer

: AkzoNobel Middle East

Product Name

:

Interzone 485

SAP M/N (SAMS S/N)

: 1000686070 (09-000-497)

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum

:

2 years

Mixing

2.1

No. of Components

2.1.1 Base

: 2

: EAA485

2.1.2 Hardener (Curing Agent - CA)

: EAA486

2.2 Mixing Ratio by volume

: 4 Parts Base : 1 Part CA

2.3

Thinner

:

International GTA203

SAP M/N (SAMS S/N)

: 09-000-498

2.4 Minimum-Maximum Thinning Requirements

: up to 5% by Volume

2.5

Induction Time

2.6

Pot Life

Application

: None

: 45 mins at 25°C 30 mins at 40°C

3.1 Minimum-Maximum Allowable Substrate Temperature: 10°C to 60°C

3.2 Minimum-Maximum Allowable Relative Humidity : Min = N/A; Max = 85%

3.3

Typical Wet Film Thickness Per Coat

: 1,010 µm

3.4

Typical Dry Film Thickness Per Coat

: 1,000 µm

3.5

Theoretical Coverage @ 25 Micrometers

: 40 m2/L

Dry Film Thickness

3.6 Minimum Number of Coats

: 1

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS 113A - Interzone 485 (Cont’d)

3.7

Applicable Substrate

: Carbon Steel (CS)

3.8

Surface Preparation Requirements

: CS = Abrasive Blast Sa

2½

3.9

Drying Time at specified DFT

Substrate Temperature

Recoat Interval

Minimum Maximum#

To Handle

To Service

Full Cure

10°C

20°C

30°C

40°C

50°C

72 hrs

24 hrs

16 hrs

12 hrs

8 hrs

4 days

3 days

2 days

1 day

1 day

72 hrs

24 hrs

16 hrs

12 hrs

8 hrs

8 days

6 days

4 days

3 days

3 days

8 days

6 days

4 days

3 days

3 days

Overcoating with self. Before overcoating after exposure in a contaminated environment, clean

the surface of Interzone 485 thoroughly by high pressure fresh water washing and allow to dry.

3.10 Recommended Application Equipment

Airless (A/L) Spray

psi

: Tip Range 30 thou

Total output pressure ≥4,000

Advised pump Ratio 64:1

Conventional Spray

: Not recommended

Brush only

Physical Properties

: For stripe coating / touch-up

4.1

4.2

4.3

4.4

4.5

4.6

Volume Solids

(ASTM D2697)

: 99%

Product Weight

(ASTM D1475)

: 1.10 kg/L

Viscosity

(ASTM D562)

: Not applicable

Flash Point

(ASTM D93 or D56) : 63°C (Mixed)

Approved Color/s

Finish

: Grey

: Semi-Gloss

Special Instructions: Do not use at cure temperatures below 10°C

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c. AXALTA - Approved Products

APCS-102A

Potable Water Service

Nap-Gard 7-2500 or Nap-Gard 7-2501

Nap-Gard 7-1861

FBE Coating

for Repair of Nap-Gard 7-2500 and Nap-Gard 7-2501

Nap-Gard 7-0009

Girth weld coating

APCS-104A

Nap-Gard 7-2500 or Nap-Gard 7-2501

Nap-Gard 7-1861

FBE Coating

for Repair of Nap-Gard 7-2500 and Nap-Gard 7-2501

Nap-Gard Gold DPS (for Dual FBE applications only)

Nap-Gard 7-2500 or Nap-Gard 7-2501

FBE Coating

                                          PLUS

Nap-Gard 7-2504

Nap-Gard 7-1854

FBE Coating Topcoat

for Repair of Nap-Gard Gold

                   APCS-104C

                       Nap-Gard 7-2555

                       Nap-Gard 7-1888

Notes:

FBE Coating

for Repair

1. Nap-Gard 7-1631S Melt Stick shall be used for repair of Nap-Gard 7-2500,

7-2501, and Gold in shop only.

2. Data sheet of Nap-Gard 7-0009 shall be as per Coating Manufacturer’s Product

Data Sheet.

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A and 104A

Type of Coating Piping

: Fusion Bonded Epoxy for Potable Water Service and External of

Manufacturer

: Axalta Coating System

Product Name

: Nap-Gard 7-2500

Storage Conditions

1.1 Minimum - Maximum Temperature

: ≤25°C

1.2 Minimum - Maximum Relative Humidity

: 0 - 50%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: ≤ 3.0% @ 150 μm;

≤ 0.2% @ 250 μm

2.2

Density (CAN/CSA Z245.20) :

1440 ± 50 g/L

2.3 Moisture Content (CAN/CSA Z245.20) :

≤ 0.60%

2.4 Gel Time (CAN/CSA Z245.20) :

18 - 26 sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 62 ± 5°C : 110 ± 5°C : 68 ± 10 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: N/A : 1-3

3.2

Hardness (ASTM D2240) Shore D

: 90 average

3.3

Flexibility (ASTM D522)

3.4

Impact Resistance (ASTM D5420)

: N/A

: N/A

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A & 104A – Nap-Gard 7-2500 (Cont’d)

3.5

Dielectric Strength (ASTM D149)

: 1,500 volts/mil @ 250 µm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 2-4 mm, 24 h/3.5 V/65C : 3-5 mm, 28 d/1.5 V/23C

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 110 ± 5°C : 110 ± 5°C : ≤5°C : ≥95%

3.8

Electrochemical Impedance

: N/A

3.9

Approved Color/s RAL 3011

: Reddish Brown

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum – maximum) :

Sa 2½ - 3 50 - 115 microns

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : 226 – 246°C ▪ Time (minimum – maximum)

: 60-120 seconds

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns (APCS-102A)

Repair Material

Type of Coating

Color

350-525 microns (APCS-104A)

: 7-1861 and 7-1631S

: Two part epoxy and melt

stick : Red

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A and 104A

Type of Coating Piping

: Fusion Bonded Epoxy for Potable Water Service and External of

Manufacturer

: Axalta Coating System

Product Name

: Nap-Gard 7-2501

Storage Conditions

1.1 Minimum - Maximum Temperature

: ≤25°C

1.2 Minimum - Maximum Relative Humidity

: 0 - 50%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: ≤ 3.0% @ 150 μm;

≤ 0.2% @ 250 μm

2.2

Density (CAN/CSA Z245.20)

: 1440 ± 50 g/L

2.3 Moisture Content (CAN/CSA Z245.20)

: ≤ 0.60%

2.4 Gel Time (CAN/CSA Z245.20)

: 8 - 12 sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 60 ± 5°C : 109 ± 5°C : 68 ± 10 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: N/A : 1 - 3

3.2

Hardness (ASTM D2240) Shore D

: 89 average

3.3

Flexibility (ASTM D522)

3.4

Impact Resistance (ASTM D5420)

: N/A

: N/A

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A and 104A - Nap-Gard 7-2501 (Cont’d)

3.5

Dielectric Strength (ASTM D149)

: 1,500 volts/mil @ 250 µm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 2-4 mm, 24 h/3.5 V/65C : 3-5 mm, 28 d/1.5 V/23C

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 108 ± 5°C : 108 ± 5°C : ≤5°C : ≥95%

3.8

Electrochemical Impedance

: N/A

3.9

Approved Color/s RAL 3011

: Reddish Brown

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum - maximum) :

Sa 2½ - 3 50 - 115 microns

4.2

Required Primer

Type of Coating Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : 226 – 246°C ▪ Time (minimum – maximum)

: 45-75 seconds

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns (APCS-102A)

Repair Material

▪ Type of Coating

stick ▪ Color

200-400 microns (APCS-104A)

: 7-1861 and 7-1631S

: Two part epoxy and melt

: Red

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: Fusion Bonded Epoxy for Dual FBE Application as Topcoat

for Nap-Gard Gold DPS

Manufacturer

: Axalta Coating System

Product Name

: Nap-Gard 7-2504

Storage Conditions

1.1 Minimum - Maximum Temperature

: ≤25°C

1.2 Minimum - Maximum Relative Humidity

: 0 - 50%

1.3 Maximum Shelf Life at Storage Conditions

: 9 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: ≤ 3.0% @ 150 μm;

≤ 0.2% @ 250 μm

2.2

Density (CAN/CSA Z245.20)

: 1380 ± 50 g/L

2.3 Moisture Content (CAN/CSA Z245.20)

: ≤ 0.60%

2.4 Gel Time (CAN/CSA Z245.20)

: 12 - 18 sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 60 ± 6°C : 96 ± 5°C : 50 ± 20 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: N/A : 1 - 3

3.2

Hardness (ASTM D2240) Shore D

: 90 average

3.3

Flexibility (ASTM D522)

3.4

Impact Resistance (ASTM D5420)

: N/A

: N/A

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Nap-Gard 7-2504 (Cont’d)

3.5

Dielectric Strength (ASTM D149)

: 1,050 volts/mil @ 250 µm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 2-4mm, 24 h/3.5 V/65C

: 3-5mm, 28 d/1.5 V/23C

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

: 99 ± 5°C : 99 ± 5°C : ≤5°C : ≥95%

: N/A

3.9

Approved Color/s RAL 8001

: Golden Yellow

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum – maximum) :

Sa 2½ - 3 50 - 115 microns

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : 218°C ▪ Time (minimum – maximum)

: 90 seconds

4.4

Dry Film Thickness (minimum – maximum)

: 350 - 600 microns

Repair Material

▪ Type of Coating ▪ Color

: 7-1854

: Two part epoxy : Gold

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: Two Part Epoxy Repair for Nap-Gard Gold DPS

Manufacturer

: Axalta Coating System

Product Name

: Nap-Gard 7-1854

Storage Conditions

1.1 Minimum - Maximum Temperature

: 5- 40°C

1.2 Minimum - Maximum Relative Humidity

: <50%

1.3 Maximum Shelf Life at Storage Conditions

: 24 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: N/A

2.2

Density (CAN/CSA Z245.20)

: 1480 ± 30 g/L (mixed)

2.3 Moisture Content (CAN/CSA Z245.20)

: N/A

2.4 Gel Time (CAN/CSA Z245.20)

: N/A

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: N/A : N/A : N/A

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: N/A :

rating=1, 28 d @95°C autoclave

3.2

Hardness (ASTM D2240) Shore D

: 88 average

3.3

Flexibility (ASTM D522)

: N/A

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Nap-Gard 7-1854 (Cont’d)

3.4

Impact Resistance (ASTM D5420)

: N/A

3.5

Dielectric Strength (ASTM D149)

: 400 volt/10³ in per

ASTM D792

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 0.7 mm, 28 d/1.5 V/120°C

: 9.7 mm, 28 d/1.5 V/150°C

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

: N/A : N/A : N/A : N/A

: N/A

3.9

Approved Color/s RAL 8001

: Gold

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : Sa 2½ - 3 ▪ Surface Profile (minimum – maximum) : 62 -125 microns

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : N/A ▪ Time (minimum – maximum) : N/A

4.4

Dry Film Thickness (minimum – maximum)

: 889 – 1,143 microns

                                             ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: Two Part Epoxy Repair for Nap-Gard 7-2500 and 7-2501

Manufacturer

: Axalta Coating System

Product Name

: Nap-Gard 7-1861

Storage Conditions

1.1 Minimum - Maximum Temperature

: 5 - 40°C

1.2 Minimum - Maximum Relative Humidity

: <50%

1.3 Maximum Shelf Life at Storage Conditions

: 24 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: N/A

2.2

Density (CAN/CSA Z245.20)

: 1450 ± 30 g/L (mixed)

2.3 Moisture Content (CAN/CSA Z245.20)

: N/A

2.4 Gel Time (CAN/CSA Z245.20)

: N/A

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: N/A : N/A : N/A

: N/A : 1

3.2

Hardness (ASTM D2240) Shore D

: 85 average

3.3

Flexibility (ASTM D522)

3.4

Impact Resistance (ASTM D5420)

3.5

Dielectric Strength (ASTM D149)

: N/A

: N/A

: N/A

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Nap-Gard 7-1861 (Cont’d)

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : 9-10 mm, 28 d/1.5 V/80°C

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

: N/A : N/A : N/A : N/A

: N/A

3.9

Approved Color/s RAL 3011

: Red

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) :

Sa 2½ - 3

▪ Surface Profile (minimum – maximum)

:

62 -125 microns

▪ Repair area shall be roughened using Carborundum cloth,

sandpaper, file or surface grinder. The adjacent coating should be abraded for a minimum distance of 25 mm (1”) to ensure inter-coat adhesion. If necessary on larger repairs, feather the edges of the adjacent coating. Wipe with a clean cloth to remove dust. A dust respirator should be worn for all sanding or grinding activities. All surfaces to be coated shall be clean and completely dry prior to the application of the coating.

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : N/A ▪ Time (minimum – maximum) : N/A

4.4

Dry Film Thickness (minimum – maximum)

: 350 – 525 microns

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: Melt Stick

Manufacturer

: Axalta Coating System

Product Name

: Nap-Gard 7-1631S (Red EZ Patch Stick)

Storage Conditions

1.1 Minimum - Maximum Temperature

: 45 days >35°C

1.2 Minimum - Maximum Relative Humidity

: N/A

1.3 Maximum Shelf Life at Storage Conditions

: 24 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

2.2

Density (CAN/CSA Z245.20)

: N/A

: N/A

2.3 Moisture Content (CAN/CSA Z245.20)

: N/A

2.4 Gel Time (CAN/CSA Z245.20)

: N/A

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

3.2

Hardness (ASTM D2240) Shore D

3.3

Flexibility (ASTM D522)

: N/A : N/A : N/A

: N/A : N/A

: N/A

: N/A

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Nap-Gard 7-1631S (Cont’d)

3.4

Impact Resistance (ASTM D5420)

3.5

Dielectric Strength (ASTM D149)

: N/A

: N/A

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : N/A

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

: N/A : N/A : N/A : N/A

: N/A

3.9

Approved Color/s RAL 3011

: Red

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) : ▪ Surface Profile (minimum - maximum) : N/A

N/A

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: N/A

: N/A : N/A

▪ Temperature (minimum – maximum) : N/A ▪ Time (minimum – maximum) : N/A

4.4

Dry Film Thickness (minimum – maximum)

: >381 microns

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104C

Type of Coating

: Fusion Bonded Epoxy Powder Coating

Manufacturer

: Axalta Coating Systems

Product Name : Nap-Gard 7-2555

Storage Conditions

1.1 Minimum - Maximum Temperature

: ≤ 25oC

1.2 Minimum - Maximum Relative Humidity : ≤ 50%

1.3 Maximum Shelf Life at Storage Conditions : 6 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

 : ≤ 3.0%@150μm;

                                                                                                            ≤ 0.2% @ 250μm

2.2

Density (CAN/CSA Z245.20) : 1350 ± 50 g/L

2.3 Moisture Content (CAN/CSA Z245.20) : ≤ 0.50%

         2.4        Gel Time    (CAN/CSA Z245.20)                             : Std. 7 – 11 Sec
                                                                                                           LG. 15 – 23 Sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

Tg 1 Tg 2 Delta H

: 49 ± 8 oC : 155 ± 9oC : 145 ± 20J/g

3.     Coating Film Properties
   

3.1

Adhesion

(ASTM D4541) (CAN/CSA Z245.20)

: 4032 psi / 27.8 MPa : Rating 1-2

         3.2  Hardness   (ASTM D2240) Shore D

: N/A

3.3

Flexibility (09-SAMSS-089)

: 4.7°/PD at 25°C/77°F,

                                                                                                             3.4°/PD at 0°C/32°F

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104C - Nap-Gard 7-2555 (Cont’d)

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3.4

Impact Resistance (ASTM G14)

: Pass 6.8 J at 10ºC/50°F

3.5

Dielectric Strength (ASTM D149)

: 1500 volts/mil @ 250µm

3.6 Cathodic Disbondment (CAN/CSA Z245.20) : < 9.0 mm 28 d/1.5V/65˚C

                                                                            < 5.0 mm 28 d/1.5V/150˚C

< 9.0 mm 28 d/1.5V/95˚C

3.7

Thermal Characteristics (CAN/CSA Z245.20)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 158 ± 9oC : 158 ± 9oC : ≤ 5oC : ≥ 95%

3.8 Electrochemical Impedance

: 1.855×10¹¹ ohm-cm2 @ 0.1 Hz

3.9

Approved Color/s

: Reddish Brown

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum) : Sa 2½ - Sa 3 Surface Profile (minimum – maximum) : 50 -110 mic

4.2

Required primer

Type of Coating Color

4.3

Powder Cure Schedule

: N/A : N/A

Temperature (minimum – maximum) Time (minimum – maximum)

: 225 – 232oC : 240-180 Sec

4.4

Dry Film Thickness (minimum – maximum)

: 350-450 mic

Repair Material

Type of Coating Color

: Nap-Gard 7-1888 : Two Part Epoxy : Red Brown

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d. Belzona - Approved Products

APCS-117

Belzona 1391S or Belzona 1391T

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-117

Type of Coating

: Spray grade, liquid coating system for spools, valves, elbows, tees, wyes, nozzles, flanges and other associated pieces of piping systems

Manufacturer

: Belzona Polymerics Ltd., UK

Product Name

: Belzona 1391S

SAP M/N (SAMS S/N) :

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum

:

3 years

Mixing

2.1

No. of Components

: 2

2.1.1 Base

2.1.2 Hardener (Curing Agent)

2.2 Mixing Ratio

2.3

Thinner

SAP M/N (SAMS S/N)

:

:

(Product Code)

(Product Code)

: 4 : 1 by volume

: None

: N/A

2.4 Minimum-Maximum Thinning Requirements

: N/A

2.5

Induction Time

2.6

Pot Life

Application

: None

: 45 minutes @ 20oC

3.1 Minimum-Maximum Allowable Substrate Temperature: 10°C to 40°C

3.2 Minimum-Maximum Allowable Relative Humidity : 85%

3.3

Typical Wet Film Thickness Per Coat

: 375 microns

3.4

Typical Dry Film Thickness Per Coat

: 375 microns

3.5

Theoretical Coverage @ 25 Micrometers

: 40 m² / Liter

Dry Film Thickness

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-117 - Belzona 1391S (Cont’d)

3.6 Minimum Number of Coats

3.7

Applicable Substrate

: Two (2)

: CS, MS, SS

3.8

Surface Preparation Requirements

: Sa 2½, 3 mils

3.9

Drying Time at specified DFT

Substrate Temperature

Recoat Interval

Minimum

Maximum

To Handle To Service Full Cure

10°C

20°C

30°C

40°C

12 – 16 hrs

6 – 8 hrs

3 – 4 hrs

1.5 – 2 hrs

48 hrs

24 hrs

18 hrs

8 hrs

32 hrs

10 hrs

8 hrs

4 hrs

96 hrs

48 hrs

20 hrs

14 hrs

96 hrs

48 hrs

20 hrs

14 hrs

• The recoat interval values provided here are for humidity levels of >50%.

3.10 Recommended Application Equipment

Airless (A/L) Spray

Conventional Spray

Brush

Physical Properties

: Plural component

heated airless spray

: N/A

: For stripe coat / touch-

up only

4.1

Volume Solids (ASTM D2697)

: 100%

4.2

Product Weight (ASTM D1475)

: 1.60 – 1.76 kg/L

4.3

Viscosity (ASTM D562)

: 44 poise

4.4

Flash Point (ASTM D93 or D56)

: 100°C (PMCC Method)

4.5

Approved Color/s

4.6

Finish

: Blue, Grey

: Semi-Gloss

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-117

Type of Coating

: Brush grade, liquid coating systems for spools, valves, elbows, tees, wyes, nozzles, flanges, and other associated pieces of piping systems

Manufacturer

: Belzona Polymerics Ltd., UK

Product Name

: Belzona 1391T

SAP M/N (SAMS S/N) :

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum

: 3 years

Mixing

2.1

No. of Components

: 2

2.1.1 Base

2.1.2 Hardener (Curing Agent)

2.2 Mixing Ratio

2.3

Thinner

SAP M/N (SAMS S/N)

:

:

(Product Code)

(Product Code)

: 4 : 1 by volume

: None

: N/A

2.4 Minimum-Maximum Thinning Requirements

: N/A

2.5

Induction Time

2.6

Pot Life

Application

: None

: 45 minutes @ 20oC

3.1 Minimum-Maximum Allowable Substrate Temperature: 10°C to 40°C

3.2 Minimum-Maximum Allowable Relative Humidity : 85%

3.3

Typical Wet Film Thickness Per Coat

: 450 microns

3.4

Typical Dry Film Thickness Per Coat

: 450 microns

3.5

Theoretical Coverage @ 25 Micrometers

: 40 m² / Liter

Dry Film Thickness

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-117 - Belzona 1391T (Cont’d)

3.6 Minimum Number of Coats

3.7

Applicable Substrate

: Two (2)

: CS, MS, SS

3.8

Surface Preparation Requirements

: Sa 2½, 3 mils

3.9

Drying Time at specified DFT

Substrate Temperature

Recoat Interval

Minimum

Maximum

To Handle To Service Full Cure

20°C

30°C

40°C

12 – 16 hrs

6 – 8 hrs

3 – 4 hrs

24 hrs

24 hrs

12 hrs

24 hrs

12 hrs

5 hrs

Post cure recommended

48 hrs

24 hrs

48 hrs

24 hrs

• The recoat interval values provided here are for humidity levels of <50%.

3.10 Recommended Application Equipment

Airless (A/L) Spray

Conventional Spray

Brush

Physical Properties

: N/A

: N/A

: For stripe coat and regular application

4.1

Volume Solids (ASTM D2697)

: 100%

4.2

Product Weight (ASTM D1475)

: 1.79 – 1.95 kg/L

4.3

Viscosity (ASTM D562)

: 100 – 200 poise

4.4

Flash Point (ASTM D93 or D56)

: 100°C (PMCC Method)

4.5

Approved Color/s

4.6

Finish

: Blue, Grey

: Gloss

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e. BOND-COAT – Approved Products

APCS-113A FLINT-COAT 227

Epoxy resin with Flint aggregate

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Manufacturer - Approved Saudi Aramco Data Sheet

Type of Coating

: Liquid Epoxy

Manufacturer

: BOND-COAT Inc.

APCS-113A

Product Name : FLINT-COAT® 227 (Epoxy resin) and Flint aggregate

SAP M/N (SAMS S/N)

:

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum : 2 years

Mixing

2.1

No. of Components 2.1.1 Base : 2.1.2 Hardener (Curing Agent) :

                                         : 2

C227-A-0C0 C227-B-0C0

        2.2  Mixing Ratio

: 2 : 1 (Base : Hardener)

2.3

Thinner

SAP M/N (SAMS S/N)

: C004-1-0C0 :

2.4 Minimum-Maximum Thinning Requirements :

5-20 % by Volume

2.5

Induction Time

: None

2.6

Pot Life

: Less than 1 hour @ 70 oF

Application

3.1 Minimum-Maximum Allowable Substrate Temperature

: 35 °F to 125 °F

3.2 Minimum-Maximum Allowable Relative Humidity : 85 %

3.3

Typical Wet Film Thickness Per Coat

  :     600 -1000 microns

3.4

Typical Dry Film Thickness Per Coat

  :     600 - 1000 microns

3.5

Theoretical Coverage @ 25 Micrometers DFT

  :     39.3 m2/L (1600 ft2/gal)

3.6 Minimum Number of Coats

3.7

Applicable Substrate

  :     2

: CS

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS- 113A (Cont’d)

3.8

Surface Preparation Requirements

: NACE No. 2/SSPC-SP 10 (Near-White Metal Blast)

3.9

Drying Time at specified DFT

                  Substrate                        Recoat Interval
               Temperature

Minimum Maximum

To Handle To Service Full Cure

  Hours

                      10°C

4 hours

16 hours

                      20oC

2 hours

8 hours

                      30°C

1 hours

4 hours

3.10 Recommended Application Equipment

48

24

12

Airless (A/L) Spray

: Recommended for field coating

                       Conventional Spray

: Not recommended

                       Brush
                                                                                          difficult to coat geometry

For stripe coating / touch-up and

:

Physical Properties

4.1

Volume Solids

(ASTM D2697)

: 100 %

4.2

Product Weight

(ASTM D1475)

: Component A - 1.19 Kg/L Component B – 1.07 Kg/L

4.3

Viscosity

(ASTM D562)

: Not Available

4.4

Flash Point

(ASTM D93 or D56)

: Component A - > 200 °C Component B - 93 °C

4.5

Approved Color/s

: Clear

4.6

Finish

: Semi-Gloss, Textured

 Special Instructions:  None

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f. Canusa-CPS - Approved Products

APCS-113C Wrapid Bond System Visco-Elastic Coating System

for service temperature up to 70°C.

Wrapid Bond HT

Visco-Elastic Coating System for service temperature up to 80°C.

APCS-104B

CPS HBE-HT

FBE Repair Epoxy

Note: Data sheets of Wrapid Bond HT and CPS HBE-HT shall be as per Coating

Manufacturer’s Product Data Sheets.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113C

Type of Coating

: Visco-Elastic Coating System for service temperature up to

70°C.

Manufacturer

: Canusa-CPS

Product Name

: Wrapid Bond™ System

SAMS S/N [SAP]

: 09-000-444 [1000600012] (Wrapid BondTM FST);

09-000-436/438/442 [1000600006/07/11] (Wrapid BondTM); 09-000-439/440 [1000600006/07/08/09/11] (Wrapid CoatTM); 09-000-441 [1000600010] (Wrapid CoatTM XL/UV).

Scope

Application Procedure

1.1 Wrapid Bond™ system is a wraparound corrosion protective Visco-Elastic

(VE) coating system for new construction or rehabilitation of existing pipeline coatings. The system may be used for below grade and subsea steel pipelines operating at temperatures up to 75°C. The Wrapid Bond™ system consists of 2 major components:

a)

b)

The 1st layer (inner), Wrapid Bond™, is a modified and reinforced Visco-Elastic adhesive applied onto a polyethylene carrier film that facilitates wrapping directly to substrate thus creating an impermeable barrier to water and air.

The 2nd layer (outer), Wrapid Coat™ or Wrapid Coat™XL range, is a tough PVC or FRP tape designed as an outer wrap for the VE inner wrap for mechanical protection

1.2

This document shall be a general guideline for the installation of Wrapid Bond™ system over pipelines with various applications and conditions. For variant specific applications, Canusa-CPS should be consulted for best practice.

Condition of Steel Pipe Prior to Surface Preparation

2.1

Pipe should have acceptable integrity, be properly patched and leak free. Any slag and loose particles on the weld areas shall be removed mechanically.

2.2

Any moisture or liquid contaminations on the surface of the pipe is not allowed and shall be properly removed if present.

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Surface Preparation Requirements

3.1

3.2

Prior to installation, steel surfaces shall be inspected and pre-cleaned according to SSPC SP2 / SIS St2 to remove mill scale and surface rust and subsequently wiped to remove dust, dirt, debris and any oil or grease present.

Clean surface to minimum SSPC SP2 / SIS St2 or St3 wire brush for small areas (less than 1 m²) or SSPC SP6 / SIS Sa2 medium abrasive blast cleanliness level for larger area.

3.3

Prepared surfaces shall be protected from conditions of high humidity, rainfall, or surface moisture before application of the products.

3.4 Make sure the substrate temperature is at least 5°F above the dew point

temperature.

Application of Wrapid Bond™ on Girth Weld

4.1 Wrapid Bond™ of 200 mm width shall be pre-cut to the desired length equal to the circumference of the pipe plus 100 to 150 mm for overlapping. Transport to site and storage shall be in a cooled or shaded truck/tent during high temperature season.

4.2

Depending on the cut back width, a number of adjacent Wrapid Bond™ wraps can be applied - either 2, 3 or more wraps of Wrapid Bond™ 200 mm wide or in combination with 100 mm wide product.

4.3 Overlapping of adjacent circumferential wraps shall be minimum 50 mm if 2

wraps, or 25 mm if 3 wraps or more when using Wrapid Bond™ FST weld bead tape of 50 mm width on the weld; overlapping of Wrapid Bond™ wraps on FBE or PP, PE mainline coating shall be kept min 100 mm in all cases.

4.4

4.5

The 1st wrap shall start at the 2 o’clock position and wrapped clockwise while removing the release liner. The adjacent wrap shall start at the 10 o’clock position and wrapped counter clockwise and so forth. Self-overlap (wrap ends) shall be minimum 100 mm.

Alternatively, Wrapid Bond™ can be supplied of the same joint width to be applied in combination with the weld bead tape as a single wrap using CANUSA wrapping machine.

4.6

Ensure the wrapping is well pressed onto the pipe surfaces, especially at the coating transition areas and over the weld bead location.

Application of Wrapid BondTM as a Rehabilitation Coating

5.1

5.2

Spiral, longitudinal, and circumferential welds shall be wrapped by Wrapid BondTM FST weld bead tape 50 mm wide.

Start wrapping circumferentially around the pipe at a 90° angle, overlapping the adjacent sound coating by a minimum of 100 mm for the 1st total

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5.3

5.4

5.5

5.6

circumference which shall overlap itself vertically by minimum 200 mm.

Incline the tape and start wrapping spirally while removing the release liner and ensure that a minimum edge overlap of 10% the tape width (or as otherwise specified) is maintained. Press or roll on lightly over the entire coated area. Continue application with light to moderate tension.

Special attention shall be made to the bottom part of the pipe to make sure the material adheres well with no air pockets at 6 o’clock position.

Finish with a circumferential wrap applied at 90° to the pipe length, overlapping the coating to be tied into by a minimum of 100 mm.

Transition from one roll to another with a 100 mm overlap onto the end of the previous with the overlap always facing down. Any creases or folds can be pressed flat or cut out and repaired with another piece of Wrapid Bond™ which must overlap the damage by 100 mm in vertical direction and 20 mm in horizontal direction.

5.7

Ensure the wrapping is well pressed onto the pipe surfaces, especially at weld beads and the coating transition area.

Wrapid Bond™ FST (VE paste) on fittings and irregularities

6.1

6.2

Apply the VE filler bars or tube on irregularities and fittings such as bolts, cavities, flanges, etc., by molding the VE paste by hands to the right place creating a completely sealed body.

VE filler shall take the compacted shape with inclination so that Wrapid Bond™ 50 or 100 mm (depending on the fitting size) can be wrapped around spirally on the whole fitting detail with 10 mm overlap.

6.3

If pipe surface has irregularities like voids or sharp corners, VE fillers shall be used to fill them before applying the inner wrap.

Application of Wrapid Coat™ (outer wrap)

7.1

Apply the first circumference wrap on overlapping the mainline coating by minimum of 50 mm around the pipe at a 90° angle with double wrap at start and end, self-overlap with minimum 200 mm then incline the direction of wrapping from vertical to overcoat the Wrapid Bond™.

7.2

Continue application spirally with a 50% overlap at moderate tension.

7.3

Roll end shall cover the new roll lead by minimum of 200 mm and shall be further inclined toward the wrapping direction for better closure.

7.4 Overlap of Wrapid Coat™ on the sound mainline coating shall be at least 50

mm and it shall end by a full circumferential wrap as well.

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7.5 When the pipe is subject to mechanical abuse or impacts, such as in thrust

boring, directional drilling applications, and high turbulence soil/Subkha, Wrapid Coat™ XL range shall be used as a protection to the VE adhesive and a mechanical barrier. Check with the local representative for any specific application.

Repair

8.1 Wrapid Bond™ system can be repaired by its own components.

8.2

8.3

8.4

Any damage to the coating shall be cut in window shape only as small as the damage in diameter size; loose materials shall be removed.

If surface of the steel developed corrosion products prior to repair, they shall be cleaned and prepared as per Section 3 above or by wire brush.

Patches of Wrapid Bond™ (inner) shall be sized to open window scale with 50 mm addition (overlap) on all sides and shall be pressed in to ensure good adhesion to the substrate.

8.5

A full circumferential wrapping application with Wrapid Coat™ (outer) shall be done the same way described in Section 7 above.

Testing and Inspection

9.1

Holiday Testing

Holiday detection test shall be performed to determine any defect in the coating after application. Following are the major recommendations for this test:

a) Use a high-voltage, “spark” holiday detector at a voltage ranging from 10,000 to 15,000 volts with a full-circle coiled spring electrode.

b) Make sure not to touch the mainline coating with the electrode.

c) Move the probing electrode over the pipe surface in one direction at a

rate approximately 0.3 m/second. Mark defective areas.

d) Marked areas should be repaired as per Section 9 above.

9.2

Dew Point

a) Control of dew point is important to prevent moisture condensation on the steel pipe substrate during the application of this coating system.

b) The substrate temperature shall be 5°F higher than the dew point.

9.3

Relative Humidity

Relative humidity shall not exceed 85% to ensure that no condensate is forming on the substrate during application.

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9.4

Chloride Contamination

The performance of Wrapid Bond™ coating is not affected with the presence of chloride salts higher than the permissible (40 mg/cm²). Water wash for decontamination is not required.

10. Materials Handling

10.1 Deliver materials to site in manufacturer’s original, unopened containers and packaging, with labels clearly identifying product name, manufacturer, batch or lot number, and date of manufacture.

10.1 Protect individual components to prevent adherence to other components,

packing material, and containers.

10.1 Store materials in accordance with manufacturer’s instructions.

10.1 Keep containers sealed in original packaging and avoid exposure to direct

sunlight, rain, snow, dirt, and dust until ready for use.

10.1 Do not store at temperatures above 35°C (95°F) for a prolonged period of

time.

10.1 Protect materials during handling and installation to prevent damage or

contamination.

Disposal: Dispose of waste material in accordance with local require.

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g. Corrocoat - Approved Products

APCS-117

Polyglass VEF

Vinyl Ester Coating

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-117

Type of Coating

: Vinyl Ester Coating, One-coat

Manufacturer

: Corrocoat Ltd.

Product Name

: Polyglass VEF

SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502);

Retarder 1000709303 (09-000-505)

Storage

1.1

Store in accordance with manufacturers recommendations. : 6 months Shelf life, sheltered storage @ 20°C maximum Base and catalyst (Hardener) 6 months, stored at temperatures below 20°C, away from heat sources and out of direct sunlight. Frequent temperature cycling will shorten storage life. See ‘Other Information Shelf Life Corrocoat Data Sheet 8/02’

Mixing

2.1

No. of Components

2.1.1 Base

2.1.2 Hardener (Curing Agent)

: Three (3)

:

:

(Product Code) NOT KNOWN

(Product Code) NOT KNOWN

2.1.3 Retarder - See Note 5 in Special Instructions :

(Product Code)

2.2 Mixing Ratio

NOT KNOWN

: Base 19.6 liters Hardener 400 ml Retarder 50 ml

2.3

Thinner - See Note in 5 Special Instructions

: N/A

Cleaning Agent

SAP M/N (SAMS S/N)

Cleaning Solvent

: Styrene Monomer

Inhibited

: 1000709301 (09-000-503-00)

: Methyl Ethyl Ketone or Acetone must be used within the pot life of the product for cleaning spray equipment and lines.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS 117 - Polyglass VEF (Cont’d)

2.4 Minimum-Maximum Thinning Requirements

: N/A

                                                                                         See Note in 5

Special Instructions

2.5

Induction Time

2.6

Pot Life

: N/A

: At 20°C w/out Retarder

– 50 mins

Pot Life will vary significantly

At 30°C w/out Retarder

– 30 mins

with temperature but generally

At 20°C with Retarder

– 50 mins

50 – 60 minutes using P 2.45

At 30°C with Retarder

catalyst. See note in Section 5

– 30 mins

Application

3.1 Minimum-Maximum Allowable Substrate Temperature: Min 0°C – Max

90°C

Substrate Temp at least 3°C above dewpoint

Refer to Corrocoat

Technical Services for application at high temperatures

3.2 Minimum-Maximum Allowable Relative Humidity : Min 0% – Max 90%

RH

Substrate Temp at least 3°C above dewpoint

3.3

Typical Wet Film Thickness Per Coat

: 800 microns

3.4

Typical Dry Film Thickness Per Coat

: Approx. 700 microns

3.5

Theoretical Coverage @ 25 Micrometers

: 39.6 m²/L

Dry Film Thickness

This is a theoretical figure only. Coating would never be applied at this film thickness.

3.6 Minimum Number of Coats

: One

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS 117 - Polyglass VEF (Cont’d)

3.7

Applicable Substrate

: Carbon Steel Stainless Steel/Stainless Alloys Aluminum Cast Iron/Steel Other Non-ferrous Alloys Concrete with appropriate Primer

3.8

Surface Preparation Requirements

:

On metallic substrates

Abrasive Blast Cleaning to a Cleanliness Standard/Equivalent Cleanliness Standard of Sa 2½ near Sa 3 with a minimum surface profile of 50 microns using the appropriate approved type of abrasive. Non-ferrous abrasive for nonferrous substrates.

On concrete substrates

Abrasive Blast Cleaning to remove all surface contaminants, surface laitance, and weak frangible material. Followed by priming with appropriate Primer in accordance with Corrocoat Procedures detailed in Corrocoat User Data Sheet SP5 Concrete Preparation and Priming.

3.9

Drying Time at Specified DFT

Substrate Temperature

Recoat Interval

Minimum* Maximum

To Handle To Service** Full Cure

10°C

20°C

30°C

40°C

50°C

5 hrs

2½ hrs

1¾ hrs

1 hr

< 1 hr

3 days

2 days

1½ days

1 day

6 hrs

24 hrs

18 hrs

12 hrs

6 hrs

6 hrs

6 days

4 days

3 days

6 days

4 days

3 days

1½ days

1½ days

1 day

1 day

• There is no minimum overcoating time on the Polyglass VEF. This product is solvent free and may be overcoated as soon as the previous coat has gelled and can support the weight of the next coat. In practice, this is generally for tank coating the time period before you can walk on the coating to apply the next coat.

All values assume good ventilation.

** Immersion times will depend on the service environment and should be checked with

Corrocoat/ Hertel OTC for the actual service duty. For reference purposes we have assumed a medium service duty oil process vessel.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS 117 - Polyglass VEF (Cont’d)

3.10 Recommended Application Equipment

Airless (A/L) Spray

: Pump ratio 45:1 minimum

Spray Tip Size 0.031 to 0.035 inch Fluid pressure : 3,000 psi Spray Hose : 3/8 inch bore

Conventional Spray

: Not Recommended

Brush

: For stripe coating / touch-up only

Physical Properties

4.1

Volume Solids (ASTM D2697)

: 99%

Corrocoat assesses Volume Solids in accordance with BS-ISO EN 3251 :2008 Nominally greater than 99%. This material contains volatile liquid monomers, convertible to solids. In consequence, volume solids and WFT/DFT ratios will vary, dependent on polymerisation conditions. As guidance, a wet film of 500 microns will normally achieve approximately 425 microns DFT.

4.2

Product Weight (ASTM D1475)

: 1.19 kg/L

Corrocoat assesses Product Weight in accordance with BS 3900 : Part A12 1975

Base: 1.19 g/cm³ Hardener: 1.07 g/cm³

4.3

Viscosity (ASTM D562)

: 250 to 350 poise

Corrocoat assesses Viscosity in accordance with BS 2782 : Part 7 M730B 1994

25,000 – 40,000 Centipoise

4.4

Flash Point(ASTM D93 or D56)

: 28°C

Corrocoat assesses Flash Point in accordance with BS 900 : Part A9 1986

Flash Point - 28°C

4.5

Approved Color/s

: Standard. Off White

Other colors are available on request but the addition of dyes adversely affects chemical resistance and air inhibition suppressant is required for color stability.

4.6

Finish

: Semi Gloss

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS 117 - Polyglass VEF (Cont’d)

Special Instructions

Reference item 2.3

Polyglass VEF is adversely affected by the addition of solvents and their use is prohibited.

Reference Item 2.4

Thinning can be achieved by the addition of no more than 1 liter of styrene monomer per 20 liters of Polyglass. It should be noted that dilution with styrene may affect hold up and chemical resistance.

Reference Item 2.6

At high temperatures, retarder may be used to extend pot life but should be added to the base and thoroughly mixed before addition of the hardener in accordance with the manufacturer’s procedures.

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h. Hempel - Approved Products

APCS-113A Hempadur 87540

100% Volume Solids Liquid Epoxy

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A

Type of Coating

: 100% Volume Solids Liquid Epoxy

Manufacturer

: Hempel Paints (Saudi Arabia) W.L.L.

Product Name

: Hempadur 87540

SAP M/N (SAMS S/N) : 1000686070 (09-000-497)

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum

: 2 years

Mixing

2.1

No. of Components

2.1.1 Base

: 2

: 87549

2.1.2 Hardener (Curing Agent-CA)

: 97740

2.2 Mixing Ratio

2.3

Thinner

SAP M/N (SAMS S/N)

: 2 base : 1 CA by volume

: N/A

: N/A

2.4 Minimum-Maximum Thinning Requirements

: N/A

2.5

Induction Time

2.6

Pot Life

Application

: N/A

: N/A for dual feed spray

3.1 Minimum-Maximum Allowable Substrate Temperature: 10 to 90°C

3.2 Minimum-Maximum Allowable Relative Humidity: 75 - 85%

3.3

Typical Wet Film Thickness Per Coat

: 625 microns

3.4

Typical Dry Film Thickness Per Coat

: 625 microns

3.5

Theoretical Coverage @ 25 Micrometers

: 40 m²/L

Dry Film Thickness

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A - Hempadur 87540 (Cont’d)

3.6 Minimum Number of Coats

3.7

Applicable Substrate

: 1

: Steel

3.8

Surface Preparation Requirements

New Steel: Remove oil and grease, etc., thoroughly with suitable detergent. Remove salts and other contaminants by high pressure fresh water cleaning. Abrasive grit blasting to minimum Sa 2½ (ISO 8501-1:2007). Recommended surface profile is Rz 75-100 microns/3-4 mils, corresponding to Rugo test No. 3, BN10, Keane-Tator Comparator, minimum 3.0 G/S, or ISO Comparator, Medium (G). After blasting clean the surface carefully from abrasives and dust. After blasting, clean the surface carefully from abrasives and dust.

Repair and Maintenance: Remove oil and grease, etc., thoroughly with suitable detergent. Remove salts and other contaminants by high pressure fresh water cleaning. Abrasive grit blasting to minimum Sa 2½ (ISO 8501- 1:2007). Recommended surface profile is Rz 75-100 microns/3-4 mils, corresponding to Rugotest No. 3, BN10, Keane-Tator Comparator, minimum 3.0 G/S, or ISO Comparator, Medium (G). After blasting clean the surface carefully from abrasives and dust. After blasting, clean the surface carefully from abrasives and dust.

3.9

Drying Time at specified DFT

Substrate Temperature

Recoat Interval

Minimum

Maximum

To Handle To Service Full Cure

10°C

30°C

50°C

8 hrs

3 hrs

2 hrs

3 days

2 days

4 hrs

1 hr

6 days (water)

2 days (water)

2 days

10 minutes

4 hrs (water)

3.10 Application Method

Dual Feed Airless Spray

: Tip size to 0.025 inch

Fluid Pressure 2,500 psi

Brush

: For stripe coating / touch-up

only

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A - Hempadur 87540 (Cont’d)

Physical Properties

4.1

Volume Solids (ASTM D2697)

: 100%

4.2

Product Weight (ASTM D1475)

: 1.8 kg/L

4.3

Viscosity (ASTM D562)

:

4.4

Flash Point (ASTM D93 or D56)

: 121ºC

4.5

Approved Color/s

4.6

Finish

: 50700 / Red

: Glossy

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i.

Jotun - Approved Products

APCS-102A

Corro-Coat EP-F 5001

FBE

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A

Type of Coating

Manufacturer

:

:

Internal FBE for Potable Water Service

Jotun Powder Coatings S.A. Co. Ltd.

Product Name

: Corro-Coat EP-F 5001

Storage Conditions

1.1 Minimum - Maximum Temperature

: <25°C

1.2 Minimum - Maximum Relative Humidity

: <65%

1.3 Maximum Shelf Life at Storage Conditions

: 12 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

: <2% retained

2.2

Density (CAN/CSA Z245.20)

: 1440 +-50 g/L

2.3 Moisture Content (CAN/CSA Z245.20)

: <0.5% at time of

production

2.4 Gel Time (CAN/CSA Z245.20)

: 20-40 seconds

2.5

Thermal Characteristics (CAN/CSA Z245.20)

40-70 seconds long gel version

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 54-70°C : 98-108°C : 30-60 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20-10)

: >5,000 psi : Rating 1

3.2

Hardness (ASTM D2240) Shore D

: >85

3.3

Flexibility (CSA Z245.20-10)

: >3°PPD at 23°C

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A - Corro-Coat EP-F 5001 (Cont’d)

3.4

Impact Resistance (CSA Z245.20-10)

: >3 J at -30°C

3.5

Dielectric Strength (ASTM D149)

: >35 kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) : <5.0 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Delta Tg • Conversion (%)

: <3°C : >96%

3.8

Electrochemical Impedance

: Not tested

3.9

Approved Color/s

: Blue

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum) Sa 2½.5 ▪ Surface Profile (minimum – maximum) : 50-100 microns

:

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: None

: N/A : N/A

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 190 - 240°C : 110 - 220 sec

4.4

Dry Film Thickness (minimum – maximum)

: 375 - 625 microns

Repair Material

▪ Type of Coating ▪ Color

: :

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j. KCC - Approved Products

APCS-102A

For Treated Seawater Service

PP100

Karumel IC4888

Kopatch PC270

Karumel IG4848

Primer

FBE

for Repair

for Internal Girth Weld

Karumel EX4412

for Portable Water Service

Kopatch PC300

for Repair of Portable Water Service

APCS-102B

For Brine or Wet Sour Crude Service*

PP100

Karumel IC4888

Kopatch PC270

Karumel IG4848

Primer

FBE

for Repair

for Internal Girth Weld

APCS-102C

For Sour Gas Service

PP100

Karumel IC4888

Kopatch PC270

Karumel IG4848

Primer

FBE

for Repair

for Internal Girth Weld

For Sour Gas Service up to 120°F temperature; 5% H2S and 8% CO2; Karan/Arabiyah/Hasbah Gas projects only

PP100

Karumel IC4888

Primer

FBE

APCS-104A

Karumel EX4413-F103

FBE

Kopatch PC270

for Repair

APCS-104B

Karumel EX4700

Kopatch HT400

Kopatch PC270

FBE

for Repair

for repair

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APCS-104C

Karumel EX6700

Kopatch PC270

FBE

for repair

Note: Data sheets for primers and repair materials shall be as per Coating

Manufacturer’s Product Data Sheet.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C

Type of Coating

:

Internal Fusion Bonded Epoxy Powder Coating

Manufacturer

: KCC Corporation

Product Name

: Karumel IC4888

Storage Conditions

1.1 Minimum - Maximum Temperature

: Max. 25°C

1.2 Minimum - Maximum Relative Humidity

: Max. 65%

1.3 Maximum Shelf Life at Storage Conditions

: 18 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20-10)

: ≤ 3.0% (150 ㎛ On) ≤ 0.2% (250 ㎛ On)

2.2

Density (CAN/CSA Z245.2-10)

: 1.65 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20-10)

: ≤ 0.50% (at time of manufacture)

2.4 Gel Time (CAN/CSA Z245.20-10)

: 100 ~ 150 sec.

2.5

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 55 ~ 70°C : 105 ~ 113°C : 30 ~ 85 J/g

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20-10) 75°C)

: ≥ 2,000 psi : Rating 1~2 (24 hrs @

3.2

Hardness (ASTM D2240) Shore D

: ≥ 80

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Karumel IC4888 (Cont’d)

3.3

Flexibility

▪

(ASTM D522)

▪

(09-SAMSS-091)

: This standard is not

applicable for pipe coating

: No crack (3.0°/PD at 5°C) No crack (3.75°/PD at 10°C) No crack (5.5°/PD at 25°C)

3.4

Impact Resistance (ASTM D5420)

: Not applicable for internal

coating

3.5

Dielectric Strength (ASTM D149)

: Avg. 60 kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20-10) :

Not applicable for

internal coating

3.7

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 105 ~ 113°C : 105 ~ 113°C : ≤ 5℃ : ≥ 95%

3.8

Electrochemical Impedance

: ≥ 2.38ⅹ108 ohm.㎠

3.9

Approved Color/s

: Light Grey

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum - maximum) ▪ Surface Profile (minimum - maximum)

:

Min. Sa 3 : 50 ~ 100 microns

4.2

Required Primer

: PP100

▪ Type of Coating ▪ Color

: Liquid Phenolic Primer : Red Brown

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Karumel IC4888 (Cont’d)

4.3

Powder Cure Schedule (Depends on wall thickness and size)

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 204 ~ 230°C : 40 ~ 60 min

4.4

Dry Film Thickness (minimum – maximum)

: 375 ~ 625 µm (APCS-

Repair Material

▪ Type of Coating

coating

▪ Color

Special Instructions

102A/B)

500~750 µm (APCS-1102C)

: Kopatch PC270

: Amine cured epoxy

: Grey

6.1

Do not mix with any other type of powder.

         6.2  The mixing ratio of reclaim powder with virgin powder should be less than

10%

and should be well sieved prior to being mixed.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C

Type of Coating

: Fusion Bonded Epoxy Powder Coating for Girth Weld

Manufacturer

: KCC Corporation

Product Name

: Karumel IG4848

Storage Conditions

1.1 Minimum - Maximum Temperature

: Max. 25°C

1.2 Minimum - Maximum Relative Humidity

: Max. 65%

1.3 Maximum Shelf Life at Storage Conditions

: 18 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20-10)

: ≤ 3.0% (150 ㎛ On) ≤ 0.2% (250 ㎛ On)

2.2

Density (CAN/CSA Z245.20-10)

: 1.65 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20-10)

: ≤ 0.50% (at time of manufacture)

2.4 Gel Time (CAN/CSA Z245.20-10)

: 25 ~ 40 sec at 250°C

2.5

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 55 ~ 70°C : 105 ~ 120°C : 30 ~ 85 J/g

▪ ▪ ▪

(ASTM D4541) (09-SAMSS-091) (CAN/CSA Z245.20-10) 75°C)

: ≥ 2,000 psi : ≥ 2,000 psi : Rating 1~2 (24 hrs @

3.2

Hardness (ASTM D2240) Shore D

3.3

Flexibility (ASTM D522)

: ≥ 80

: N/A

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Karumel IG4848 (Cont’d)

3.4

Impact Resistance (CAN/CSA Z245.20-10)

: No holidays (1.7J )

3.5

Dielectric Strength (ASTM D149)

: Avg. 31.8 kV/mm

3.6 Cathodic Disbondment (CAN/CSA Z245.20-10) :

N/A

3.7

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 105 ~ 120℃ : 105 ~ 120℃ : ≤ 5℃ : ≥ 95%

3.8

Electrochemical Impedance

: ≥ 2.38 x 108 ohm.cm²

3.9

Approved Color/s

: Dark Gray

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum)

Sa 2½ ~ 3 ▪ Surface Profile (minimum – maximum) : 50 ~ 100 microns

:

4.2

Required Primer

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: No need

: N/A : N/A

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum) ▪ Depend on thickness and size

: 200 ~ 232°C : 3 ~ 6 min

4.4

Dry Film Thickness (minimum – maximum)

: 375 ~ 625 µm (APCS-

Repair Material

▪ Type of Coating ▪ Color

102A/B)

500 ~ 750 µm (APCS-102C)

: Kopatch PC270

: Amine Cured Epoxy Coating : Grey

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - Karumel IG4848 (Cont’d)

Special Instructions

6.1

Do not mix with any other type of powder.

         6.2

The mixing ratio of reclaim powder with virgin powder should be less than 10% and should be well sieved prior to being mixed.

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-102A (for Portable Water Service)

Type of Coating

:

Internal Fusion Bonded Epoxy Powder

Manufacturer

: KCC corporation

Product Name : KARUMEL EX4412 (Maximum Operqating Temperature: 85°C)

Storage Conditions

1.1 Minimum - Maximum Temperature

: Max. 25oC

1.2 Minimum - Maximum Relative Humidity :Max. 65%

1.3 Maximum Shelf Life at Storage Conditions : 18 months

Powder Properties

2.1

 : ≤ 3.0%  (150㎛  On)
                                                                                                            ≤ 0.2%  (250㎛  On)

Particle Size (CAN/CSA Z245.20-14)

2.2

Density (CAN/CSA Z245.20-14) :1.40±0.05

2.3 Moisture Content (CAN/CSA Z245.20-14) : ≤ 0.5% (at time of

manufacture)

         2.4        Gel Time    (CAN/CSA Z245.20-14)                        :100~150 sec. (205℃)

2.5

Thermal Characteristics (CAN/CSA Z245.20-14)

Tg 1 Tg 2 Delta H

: 6272℃ : 93108℃ : 20~60J/g

3.     Coating Film Properties
   

3.1

Adhesion

(ASTM D4541) (CAN/CSA Z245.20-14)

: ≥ Avg. 2,000 psi : Rating 1~2 (24hrs @ 75℃)

         3.2  Hardness   (ASTM D2240) Shore D

: ≥ 80

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-102A KARUMEL EX4412 (Cont’d)

3.3

Flexibility

(ASTM D522)

: This standard is not applicable for pipe coating

(09-SAMSS-091) : No crack (3.0/PD @ 5℃) No crack (3.75/PD @ 10℃)

                                                                                                             No crack (5.5˚/PD @ 25℃)

3.4

Impact Resistance (ASTM D5420)

: N/A

3.5

Dielectric Strength (ASTM D149)

: Min. 40㎸/㎜

3.6 Cathodic Disbondment (CAN/CSA Z245.20-14) : N/A

3.7

Thermal Characteristics (CAN/CSA Z245.20-14)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 93108℃ : 93108℃ : ≤ 5℃ : ≥ 95%

3.8 Electrochemical Impedance

: ≥ 2.4 ⅹ 108 ohm.㎠

3.9

Approved Color/s

: BLUE, GREY

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum) : Sa 2.5 ~ 3 Surface Profile (minimum – maximum) : 50~100 microns

4.2

Required primer

Type of Coating Color

: No need : N/A : N/A

4.3

Powder Cure Schedule (depends on wall thickness and size) : 177 ~ 232oC : 20 ~ 40 minutes

Temperature (minimum – maximum) Time (minimum – maximum)

4.4

Dry Film Thickness (minimum – maximum)

: 375~625 microns

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-102A KARUMEL EX4412 (Cont’d)

Repair Material

Type of Coating Color

: Kopatch PC300 : Amine cured Epoxy coating : BLUE

Special Instructions

6.1

Do not mix with any other type of powder.

         6.2

The mixing ratio of reclaim powder with virgin powder should be less than 10% and should be well sieved prior to being mixed.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: External Fusion Bonded Epoxy Powder

Manufacturer

: KCC Corporation

Product Name

: Karumel EX4413-F103

Storage Conditions

1.1 Minimum - Maximum Temperature

: Max. 25°C

1.2 Minimum - Maximum Relative Humidity

: Max. 65%

1.3 Maximum Shelf Life at Storage Conditions

: 18 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20-10)

: ≤ 3.0% (150 μm On) ≤ 0.2% (250 μm On)

2.2

Density (CAN/CSA Z245.20-10)

: 1.45 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20-10)

: ≤ 0.5% (at time of manufacture)

2.4 Gel Time (CAN/CSA Z245.20-10)

: Fast Gel – 13 ~ 19 sec.

(205°C) Slow Gel – 20 ~ 30 sec. (205°C) Long Gel – 32 ~ 40 sec. (232°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 55 ~ 75°C : 100115°C : 4080 J/g

▪ ▪ ▪

(ASTM D4541) (09-SAMSS-089) (CAN/CSA Z245.20-10) 75°C)

: ≥ Avg. 3,000 psi : No disbondment : Rating 1~3 (24 hrs @

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A Karumel EX4413-F103 (Cont’d)

3.2

Hardness (ASTM D2240) Shore D

: ≥ 80

3.3

Flexibility

▪

▪

(ASTM D522): This standard is not applicable for pipe coating.

(09-SAMSS-089)

: No crack (3.0°/PD at 5°C)

No crack (3.75°/PD at 10°C)

No crack (5.5 °/PD at 25°C)

3.4

Impact Resistance (CAN/CSA Z245.20)

: No crack (1.5 J at -30°C)

3.5

Dielectric Strength (ASTM D149)

: Avg. 46 kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20-10)

Avg. 2.5 mm

: (3.5 V x 65°C x 24 hrs) Avg. 4.0 mm (1.5V x 20°C x 28 days) Avg. 7.0 mm (1.5 V x 65°C x 30 days)

3.7

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 100115°C : 100115°C : ≤ 5℃ : ≥ 95%

3.8

Electrochemical Impedance

: Avg. 2.4 x 108 ohm.cm²

3.9

Approved Color/s

: Blue, Grey, Red, Green

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum) : ▪ Surface Profile (minimum – maximum) : 50~100 microns

Sa 2.5 ~ 3

4.2

Required Primer

▪ Type of Coating ▪ Color

: No need

: N/A : N/A

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A - Karumel EX4413-F103 (Cont’d)

4.3

Powder Cure Schedule (Depends on wall thickness and size)

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 218240°C : Fast & Slow gel 80120

sec. Long gel 240~600 sec.

4.4

Dry Film Thickness (minimum – maximum)

: 350~525 microns

Repair Material

▪ Type of Coating

Coating

▪ Color

Special Instructions

: Kopatch PC270

: Amine Cured Epoxy

: Grey

6.1

Do not mix with any other type of powder.

         6.2

The mixing ratio of reclaim powder with virgin powder should be less than 10% and should be well sieved prior to being mixed.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B

Type of Coating

: External Fusion Bonded Epoxy Powder

Manufacturer

: KCC Corporation

Product Name

: Karumel EX4700

Storage Conditions

1.1 Minimum - Maximum Temperature

: Max. 25°C

1.2 Minimum - Maximum Relative Humidity

: Max. 65%

1.3 Maximum Shelf Life at Storage Conditions

: 18 months

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20-10)

: ≤ 3.0% (150 ㎛ On) ≤ 0.2% (250 ㎛ On)

2.2

Density (CAN/CSA Z245.20-10)

: 1.41 ± 0.05

2.3 Moisture Content (CAN/CSA Z245.20-10)

: ≤ 0.5% (at time of manufacture)

2.4 Gel Time (CAN/CSA Z245.20-10)

: 10 ~ 30 sec. (205°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 1 • Tg 2 • Delta H

Coating Film Properties

3.1

Adhesion

: 50 ~ 70°C : 120 ~ 135°C : 60 ~ 130 J/g

▪ ▪ ▪

(ASTM D4541) (09-SAMSS-089) (CAN/CSA Z245.20-10)

: ≥ Avg. 3,000 psi : No disbondment : Rating 1~3 (24 hrs @

75°C)

3.2

Hardness (ASTM D2240) Shore D

: ≥ 80

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B - Karumel EX4700 (Cont’d)

3.3

Flexibility

▪ ▪

(ASTM D522) : This standard is not applicable for pipe coating. (09-SAMSS-089)

: No crack (3.0°/PD at 5°C)

No crack (3.75°/PD at

10°C)

                                                                       No crack (5.5°/PD at

25°C)

3.4

Impact Resistance

▪ ▪

(09-SAMSS-089) (CAN/CSA Z245.20-10)

: No crack (4.0 J @ 10°C) : No crack (1.5 J @ -30°C)

3.5

Dielectric Strength (ASTM D149)

: Avg. 54 kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20)

: Avg. 2.5 mm

(3.5 V x 65°C x 24 hrs) Avg. 5.0 mm (1.5 V x 20°C x 30 days) Avg. 8.0 mm (1.5 V x 95°C x 30 days)

3.7

Thermal Characteristics (CAN/CSA Z245.20-10)

• Tg 3 • Tg 4 • Delta Tg • Conversion (%)

: 120135°C : 120135°C : ≤ 5℃ : ≥ 95%

3.8

Electrochemical Impedance

: Avg. 7.5 x 109 ohm.cm²

3.9

Approved Color/s

: Red

Application Requirements

4.1

Surface Preparation

▪ Cleanliness Level (minimum – maximum) ▪ Surface Profile (minimum – maximum) : 50~100 microns

Sa 2.5 ~ 3

:

4.2

Required Primer

▪ Type of Coating ▪ Color

: No need

: N/A : N/A

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B - Karumel EX4700 (Cont’d)

4.3

Powder Cure Schedule (depends on wall thickness and size)

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 210249°C : 240600 sec.

4.4

Dry Film Thickness (minimum – maximum)

: 575~750 microns

Repair Material

▪ Type of Coating

▪ Color

Special Instructions

: Kopatch HT400/PC270

: Amine Cured Epoxy

Coating

: Red/Grey

6.1

Do not mix with any other type of powder.

         6.2

The mixing ratio of reclaim powder with virgin powder should be less than 10% and should be well sieved prior to being mixed.

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104C

Type of Coating

: External Fusion Bonded Epoxy Powder

Manufacturer

: KCC Corporation

Product Name : KARUMEL EX6700

Storage Conditions

1.1 Minimum - Maximum Temperature

: Max. 25 oC

1.2 Minimum - Maximum Relative Humidity : Max. 65%

1.3 Maximum Shelf Life at Storage Conditions : 12 months

Powder Properties

2.1

 : ≤ 3.0%  (150㎛ On)
                                                                                                  ≤ 0.2%  (250㎛ On)

Particle Size (CAN/CSA Z245.20)

2.2

Density (CAN/CSA Z245.20) :1.43± 0.05

2.3 Moisture Content (CAN/CSA Z245.20) : ≤ 0.5% (at time of

manufacture)

         2.4        Gel Time    (CAN/CSA Z245.20)                    :  Std. - 14 ~ 22 sec. (205℃)

Slow – 20 ~ 30 sec. (205°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

Tg 1 Tg 2 Delta H

:45 ~ 65℃ :145 ~ 160℃ :80 ~ 160 J/g

3.     Coating Film Properties
   

3.1

Adhesion

(ASTM D4541) (09-SAMSS-089) : No Disbondment (CAN/CSA Z245.20)

: ≥ Avg. 3,000 psi

: Rating 1~2 (24 hrs @ 95℃)

         3.2  Hardness   (ASTM D2240) Shore D

: ≥ 80

3.3

Flexibility

(09-SAMSS-089) : No crack (2.0°/PD at 5°C) No crack (3.0°/PD at 25°C)

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104C - KARUMEL EX6700 (Cont’d)

3.4

Impact Resistance (ASTM D5420)

(09-SAMSS-089) (CAN/CSA Z245.20-14) : No crack (1.5J @ -30℃)

: No crack (3.0J @ 10℃)

3.5

Dielectric Strength (ASTM D149)

: Avg. 50kV/㎜

3.6 Cathodic Disbondment (CAN/CSA Z245.20-14) :

                                                            Avg. 2.5 mm (3.5V at 65℃ for 24 hrs)
                                                                                   Avg. 5.0 mm (1.5V at 20℃ for 28 days)
                                                                                   Avg. 7.0 mm (1.5Vat 95℃ for 28 days)
                                                                                   Avg. 8.0 mm (1.5V at 130℃ for 30days)

3.7

Thermal Characteristics (CAN/CSA Z245.20-14)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 145160℃ : 145160℃ : ≤ 5℃ : ≥ 95%

3.8 Electrochemical Impedance

: Avg. 7.5 ⅹ 109 ohm.㎠

3.9

Approved Color/s

: Light Grey

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum) : Sa 2.5 ~ 3 Surface Profile (minimum – maximum)

: 50~100 microns

4.2

Required primer

Type of Coating Color

: No need : N/A : N/A

4.3

Powder Cure Schedule (Depend on Wall Thickness and size)

Temperature (minimum – maximum)

   Time (minimum – maximum)

: 225255 oC : 240600 sec.

4.4

Dry Film Thickness (minimum – maximum)

: 575~750 microns

Repair Material

Type of Coating Color

Special Instructions

: Kopatch PC270 : Amine cured Epoxy coating : Grey

6.1

Do not mix with any other type of powder.

         6.2

The mixing ratio of reclaim powder with virgin powder should be less than 10% and should be well sieved prior to being mixed.

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A for Treated Seawater Service, APCS-102B/C, APCS-104A/B/C Repair

Type of Coating

: Liquid coating for repair

Manufacturer

: KCC Corporation

Product Name : Kopatch PC270

Storage

1.1

Shelf life, sheltered storage @ 35°C

: 12 months

Mixing

2.1

No. of Components 2.1.1 Base : 2.1.2 Hardener (Curing Agent) :

                                         : 2 Components

PC270-A PC270-B

        2.2  Mixing Ratio

Hardener)

2.3

Thinner

recommended

: 2:1 by Vol.

(Base

:

: Thinning is not

2.4 Minimum-Maximum Thinning Requirements :

Thinning is not

recommended

2.5

Induction Time

: 1 min. @ 24℃

2.6

Pot Life

• Pot life times will be less at higher temperatures

: 10 min.@ 24℃

Application

3.1 Minimum-Maximum Allowable Substrate Temperature

: 10 - 60 °C

3.2 Minimum-Maximum Allowable Relative Humidity : 0 - 90 %

3.3

Typical Wet Film Thickness Per Coat

  :     600 ~ 750 microns

3.4

Typical Dry Film Thickness Per Coat

  :     600 ~ 750 microns

3.5

Theoretical Coverage @ 600 Micrometers Dry Film Thickness

  :      1.7 m2/L

3.6 Minimum Number of Coats

  :     1 Coat

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A for Treated Seawater Service, APCS-102B/C, APCS-104A/B/C Repair – PC270 (Cont’d)

3.9

Drying Time at specified DFT 600 ㎛

                  Substrate                 Recoat Interval

Full Cure Temperature Minimum Maximum

   To Handle      To Service

                        16°C               20 hours             2 days            1.5 hours          4 hours

96 hours

                        24oC                 3 hours              1 day                1 hours       2.5 hours

36 hours

                        32°C                 2 hours            16 hours          2/3 hours       1.5 hours

24 hours

hours

hours

48°C 1.5 hours 12 hours 1/2 hours 1 hour 18

60°C 1 hour 8 hours 1/3 hours 2/3 hour 12

• Higher film thickness, Insufficient ventilation or cooler temperatures will

require longer cure times.

3.10 Recommended Application Equipment

Cartridge : touch-up only

Spatula

:

touch-up only

Physical Properties

4.1

Volume Solids

(ASTM D2697)

: 98±2 %

4.2

Product Weight

(ASTM D1475)

: 1.42 Kg/L

4.3

Viscosity

(ASTM D562)

: Measurement range exceeded

4.4

Flash Point

(ASTM D93 or D56)

: 100 °C

4.5

Approved Color/s

: Grey, Blue, Green, Red

4.6

Finish

: Glossy

 Special Instructions

  5.1  This product simply requires the substrate temperature to be above the dew point

5.2 Condensation on the surface or humidity above 25% during application and curing will result in a surface haze or blush. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing.

5.3 If the maximum recoat time is exceeded, the surface must be washed with

solvent, then abraded by sweep blasting prior to the application of additional coats

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B Repair

Type of Coating

: Liquid coating for repair

Manufacturer

: KCC Corporation

Product Name : Kopatch HT400

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum : 1 year

Mixing

2.1

No. of Components 2.1.1 Base : 2.1.2 Hardener (Curing Agent) : HT400-B

                                         : 2 Components

HT400-A

        2.2  Mixing Ratio

Hardener) 2.3

Thinner

recommended

: 3:1 by Vol.

(Base

:

: Thinning is not

2.4 Minimum-Maximum Thinning Requirements :

Thinning is not

recommended

2.5

Induction Time

2.6

Pot Life

: 5 min. @ 24℃

: 30 min.@ 24℃

                      * Pot life times will be less at higher temperatures

3.

Application

3.1 Minimum-Maximum Allowable Substrate Temperature

: 10 - 50 °C

3.2 Minimum-Maximum Allowable Relative Humidity : 0 - 90 %

3.3

Typical Wet Film Thickness Per Coat

  :     400 ~ 1250 microns

3.4

Typical Dry Film Thickness Per Coat

  :     400 ~ 1250 microns

3.5

Theoretical Coverage @ 500 Micrometers Dry Film Thickness

  :      2.0 m2/L

         3.6  Minimum Number of Coats

  :      1 Coat

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B Repair – Kopatch HT400 (Cont’d)

3.7

Drying Time at specified DFT 500 ㎛

                  Substrate                 Full Cure
               Temperature

                      16°C
                      24oC
                      32°C                          5 days

20 days 7 days

48°C 3 days 55°C 2 days 65°C 24 hours

• Higher film thickness, Insufficient ventilation or cooler temperatures will

require longer cure times.

3.8

Recommended Application Equipment

Brush Spatula : touch-up only

Physical Properties

4.1

Volume Solids

(ASTM D2697)

: 98±2 %

4.2

Product Weight

(ASTM D1475)

: 1.45 Kg/L

4.3

Viscosity

(ASTM D562)

: Measurement range exceeded

4.4

Flash Point

(ASTM D93 or D56)

: 100 °C

4.5

Approved Color/s

: Red

4.6

Finish

: Glossy

 Special Instructions:

5.1 This product simply requires the substrate temperature to be above the dew point 5.2 Condensation on the surface or humidity above 25% during application and curing will result in a surface haze or blush. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing.

5.3 If the maximum recoat time is exceeded, the surface must be washed with solvent,

then abraded by sweep blasting prior to the application of additional coats

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A Repair - For Potable Water Service

Type of Coating

: Liquid coating for repair

Manufacturer

: KCC Corporation

Product Name : Kopatch PC300

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum : 1 year

Mixing

2.1

No. of Components 2.1.1 Base : 2.1.2 Hardener (Curing Agent) : PC300-B

                                         : 2 Components

PC300-A

        2.2  Mixing Ratio

Hardener)

2.3

Thinner

recommended

: 3:1 by Vol.

(Base

:

: Thinning is not

2.4 Minimum-Maximum Thinning Requirements :

Thinning is not

recommended

2.5

Induction Time

2.6

Pot Life

: 5 min. @ 24℃

: 30 min.@ 24℃

                      * Pot life times will be less at higher temperatures

3.

Application

3.1 Minimum-Maximum Allowable Substrate Temperature

: 10 - 60 °C

3.2 Minimum-Maximum Allowable Relative Humidity : 0 - 90 %

3.3

Typical Wet Film Thickness Per Coat

  :     400 ~ 1250 microns

3.4

Typical Dry Film Thickness Per Coat

  :     400 ~ 1250 microns

3.5

Theoretical Coverage @ 500 Micrometers Dry Film Thickness

  :      2.0 m2/L

3.6 Minimum Number of Coats

  :      1 Coat

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A Repair - For Potable Water Service – Kopatch PC300 (Cont’d)

3.7

Drying Time at specified DFT 500 ㎛

                  Substrate                To Handle     To Service      Full Cure
               Temperature

                       5°C
                      16oC
                      24°C

32°C

48 hours 16 hours 3.5 hours 2 hours

20 days

96 hours 36 hours 7 days 24 hours 5 days

• Higher film thickness, Insufficient ventilation or cooler temperatures will

require longer cure times.

3.8

Recommended Application Equipment

Brush Spatula : touch-up only

Physical Properties

4.1

Volume Solids

(ASTM D2697)

: 100 %

4.2

Product Weight

(ASTM D1475)

: 1.44 Kg/L

4.3

Viscosity

(ASTM D562)

: Measurement range exceeded

4.4

Flash Point

(ASTM D93 or D56)

: 100 °C

4.5

Approved Color/s

: Blue

4.6

Finish

: Glossy

 Special Instructions:

5.1 This product simply requires the substrate temperature to be above the dew point 5.2 Condensation on the surface or humidity above 25% during application and curing will result in a surface haze or blush. Any haze or blush must be removed by water washing before recoating. During high humidity conditions, it is recommended that the application be done while temperatures are increasing.

5.3 If the maximum recoat time is exceeded, the surface must be washed with solvent,

then abraded by sweep blasting prior to the application of additional coats

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SAES-H-002V

k. NOV-Tuboscope - Approved Products

For Internal of Valves and Pumps Application Only

APCS-102A/B/C

TK-8007

TK-226

Primer

FBE

Repair Kit HR 60

for Repair

Note: Data sheets for Primer and repair material shall be as per Coating

Manufacturer’s Product Data Sheet.

                                                     ©Saudi Arabian Oil Company, 2022

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C

Type of Coating

: Fusion Bonded Epoxy for Internal of Valves and Pumps Only

Manufacturer

: NOV-Tuboscope

Product Name

: TK 226 (HKH06R)

Storage Conditions

1.1 Minimum - Maximum Temperature

: 15°C - 23°C

1.2 Minimum - Maximum Relative Humidity

: 60%

1.3 Maximum Shelf Life at Storage Conditions

: 6 months @ 23°C 18 months ≤ 15°C

Powder Properties

2.1

Particle Size (ISO 8130-1)

: < 32 µm = 30–45

< 160 µm = 99-100%

2.2

Density (ISO 8130-2)

: 1.25 ± 0.05 g/cm³

2.3 Moisture Content (Mettler)

: < 0.6%

2.4 Gel Time (ISO 8130-6)

: 100-150 sec

2.5

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 1 (Inflection point) • Tg 2 (Inflection point) • Delta H

: 65 – 80°C : 100 – 110°C : 40 – 80 J/g

Coating Film Properties

3.1

Adhesion

▪ ▪

(ASTM D4541) (CAN/CSA Z245.20)

: ≥ 12 MPa for acceptance :

3.2

Hardness (ASTM D2240) Shore D

3.3

Flexibility (09-SAMSS-091)

: > 70

: pass

3.4

Impact Resistance (CAN/CSA Z245.20)

: 1.5 J

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-102A/B/C - TK 226 (HKH06R) (Cont’d)

3.5

Dielectric Strength (ASTM D149)

: 30 kV/mm

3.6

Cathodic Disbondment (CAN/CSA Z245.20) :

3.7

Thermal Characteristics (CAN/CSA Z245.20)

• Tg 3 (Inflection point) • Tg 4 (Inflection point) • Delta Tg • Conversion (%)

3.8

Electrochemical Impedance

3.9

Approved Color/s

Application Requirements

4.1

Surface Preparation

: 100 – 110°C : 100 – 110°C : ± 5°C

:

:

: Green

▪ Cleanliness Level (minimum – maximum)

SSPC SP5 / NACE

: 1 white metal finish : 25 - 100 microns

▪ Surface Profile (minimum – maximum)

4.2

Required Primer

: TK 8007

▪ Type of Coating ▪ Color

4.3

Powder Cure Schedule

: Liquid Phenolic Primer : Red

▪ Temperature (minimum – maximum) ▪ Time (minimum – maximum)

: 220-250°C : 30-60 min

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns (APCS-

Repair Material

▪ Type of Coating ▪ Color

102A/B)

500-750 microns (APCS- 102C)

: Repair Kit HR 60

: 2 component liquid Epoxy : Green

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l.

Sigma - Approved Products

APCS-113A

Sigmaline 2000

100% Solids Epoxy

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A

Type of Coating

: 100% Solids Phenolic Epoxy

Manufacturer

: Sigma Paints Saudi Arabia, Ltd.

Product Name

: Sigmaline 2000

SAP M/N (SAMS S/N) : 1000686070 (09-000-497)

Storage

1.1

Shelf life, sheltered storage at 35°C maximum

:

1 year

Mixing

2.1

No. of Components

: 2

2.2 Mixing Ratio

2.3

Thinner

2.4

Thinning Requirements

2.5

Induction Time

2.6

Pot Life

: 78:22 by volume; base: hardener

: None

: N/A

: Nil

: 50 minutes at 25°C

20 minutes at 40°C

Application

3.1 Maximum Allowable Substrate Temperature

: 70°C

3.2

Typical Wet Film Thickness Per Coat

: 600 microns

3.3

Typical Dry Film Thickness Per Coat

: 600 microns

3.4

Theoretical Coverage at 25 Micrometers

: 40 M²/L

3.5 Minimum Number of Coats (Spray Application)

:

1

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A - Sigmaline 2000 (Cont’d)

3.6

Drying Time

Substrate Temperature

To Handle

Recoat Interval

To Immersion

Minimum

Maximum

Water

Buried

10°C

30°C

50°C

30 Hrs

10 Hrs

4 Hrs

1-½ Days

90 Days

1 Day

16 Hrs

4 Hrs

30 Days

12 Hrs

10 Days

6 Hrs

1 Day

7 Hrs

4 Hrs

3.7

Recommended Equipment

Airless Spray

: Tip Size: 0.021 inch

Fluid Pressure: 3,000 psi

Conventional Spray

: N/A

Brush

Technical Properties

:

for touch-up, repairs, and stripe coating

4.1

Volume Solids (ASTM D2697)

: 100%

4.2

Product Weight (ASTM D1475)

: 1.28 to 1.32 kg/L

4.3

Viscosity (ASTM D562)

: 35 to 40 poise

4.4

Flash Point (ASTM D93 or D56)

: 65°C

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m. Specialty Polymer Coatings (SPC) - Approved Products

APCS-120

SP-9888

Epoxy for Internal Girth Welds

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-120

Type of Coating

: 100% solids, Epoxy Novolac Coating for internal girth welds of

piping

Manufacturer

: Specialty Polymer Coatings (SPC)

Product Name

: SP-9888

SAP M/N (SAMS S/N) :

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum

:

2 years

Mixing

2.1

No. of Components

: 2

2.1.1 Base

2.1.2 Hardener (Curing Agent)

2.2 Mixing Ratio

2.3

Thinner

SAP M/N (SAMS S/N)

:

:

(Product Code)

(Product Code)

: 3 : 1 by volume

: None

: N/A

2.4 Minimum-Maximum Thinning Requirements :

N/A

2.5

Induction Time

2.6

Pot Life

Application

: None

: 30 minutes @ 25°C

3.1 Minimum-Maximum Allowable Substrate Temperature: 15°C to 100°C

3.2 Minimum-Maximum Allowable Relative Humidity: 80%

3.3

Typical Wet Film Thickness Per Coat

: 500 – 1000 microns

3.4

Typical Dry Film Thickness Per Coat

: 500 – 1000 microns

3.5

Theoretical Coverage @ 25 Micrometers DFT : 39 m²/L

3.6 Minimum Number of Coats

: One (1)

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-120 - SP-9888 (Cont’d)

3.7

Applicable Substrate

: CS, MS, SS

3.8

Surface Preparation Requirements

: Sa 2½, 2.5 mils – 3 mils

3.9

Drying Time at specified DFT

Substrate Temperature

Recoat Interval

Minimum

Maximum

To Handle

To Service

Full Cure

10°C

20°C

30°C

40°C

50°C

12 - 16 hrs

6 - 8 hrs

3 - 4 hrs

48 hrs

24 hrs

18 hrs

15.5 hrs

5 – 7 days

5 – 7 days

6 hrs

3.25 hrs

4 days

3 days

4 days

3 days

1.5 - 2 hrs

9 hrs

1.5 hrs

1.5 days

1.5 days

0.75 – 1 hr

4.5 hrs

0.5 hr

1 day

1 day

3.10 Recommended Application Equipment

Airless (A/L) Spray

: Plural component heated

airless spray

Conventional Spray

: N/A

Brush

Physical Properties

: For stripe coating / touch-up

only

4.1

Volume Solids (ASTM D2697)

: 100%

4.2

Product Weight (ASTM D1475)

: 1.39 kg/L

4.3

Viscosity (ASTM D562)

:

4.4

Flash Point (ASTM D93 or D56)

: 93.3°C (PMCC Method)

4.5

Approved Color/s

4.6

Finish

: Beige

: Glossy

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n. STOPAQ - Approved Products

APCS-113C Wrapping-Band CZH

Wrapping-Band CZHT

Visco-Elastic Coating System for service temperature up to 70°C.

Visco-Elastic Coating System for service temperature up to 80°C.

Note: Data sheet for Wrapping-Band CZHT shall be as per Coating Manufacturer’s

Product Data Sheet.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113C

Type of Coating

: Visco-Elastic Coating System for service temperature up to

70°C

Manufacturer

: STOPAQ

Product Name

: Wrapping-Band CZH

SAP M/N (SAMS S/N) : 09-000-444 (CZH Paste); 09-000-436/438/442 (Wrapping-band

CZH), 09-000-439/440 (Outer Wrap); and 09-000-441 (Fiber CZ)

Scope

Application Procedure

1.1

This specification covers the surface preparation and application/installation procedure for the STOPAQ® coating system on pipelines and piping, that are buried below ground.

1.2

The STOPAQ® system consists of the following:

a)

b)

Wrapping-Band CZH.

Polyvinyl Chloride (PVC) or PP Outer Wrap.

Condition of Steel Pipe Prior to Surface Preparation

2.1

Remove all weld spatters and slag.

2.2

Remove loose coating and/or heavy layers of rust.

2.3 Moisture condensation on the steel substrate is not allowed

Surface Preparation Requirements

3.1

3.2

3.3

3.4

Blast cleaning is recommended if the pipe length is more than one meter. Surface profile is not critical but if blast cleaning is employed, commercial blasting to achieve a profile Sa-2 is acceptable.

The type and particle size of the abrasive material are not critical. Recycled abrasive can be used.

For a pipe length of less than one meter, tool cleaning (wire brushing) according to SSPC SP 2 is acceptable.

Any sharp metal protrusions exceeding 0.8 mm in height should be ground to prevent the possibility of the polyethylene layer being torn

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Application of the STOPAQ® System

4.1

The steel pipe temperature should not exceed 70ºC during the application.

4.2

4.3

4.4

The steel pipe should not be wet or moist during the application. If it is wet, the pipe should be dried with a dry rag.

The STOPAQ® system can be applied over an existing coating that is bonded strongly to the steel pipe, risers or isolated valves.

Before starting the wrapping of the wrapping-band CZ H, the following items should be ensured.

a) Allow proper accessibility to the pipeline from all directions for free

movement of labor during the application.

b)

In “Subkha” areas, the bell hole should be drained properly and continuously for a dry working condition during the application.

c) Use CZ H paste in areas of significant transition in the pipeline such as the welds on metal sleeves. This paste will enable a gradual transition from the higher edge of the metal sleeve to the original pipe body.

d) Apply the wrapping-band CZ H over the CZ H paste immediately after

the adhesive application.

4.5

The Wrapping-band shall be applied onto the steel pipe without tension.

a) The first wraparound of the wrapping-band is done without advancing the roll. One complete circumferential wrapping around the pipe is made before starting the next wrapping.

b) After the first wraparound is finished, successive wraps should be

performed with a minimum overlap of 10 mm or larger regardless of the width of the roll.

c) When a roll of the wrapping-band is finished, the next roll should be used starting at a distance of at least 100 mm before the end of the finished roll.

d) After the pipe is completely wrapped, another circumferential wrap is

done at the pipe end. This acts as a “seal” to ensure that the end of the wrapping-band will not be removed.

e) Any areas of blisters or slackening of the wrapping-band shall be

pressed or “massaged” by hand to improve the wrapping.

4.6

The outer wrap over the wrapping-band shall be applied with tension.

a) The wrapping of the outer wrap shall start 5 mm from the start of the wrapping of the wrapping-band. This will enable a 5 mm of the wrapping-band to remain exposed.

b) The first wrap of the outer wrap over the wrapping-band CZ H is done

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without advancing the roll.

c) Subsequent wraps with 50% longitudinal overlap should be maintained

regardless of the width of the roll.

d)

If a roll of outer wrap is finished, the succeeding roll should be initiated at a distance of at least 25 cm before the end of the finished outer wrap roll.

e) When the entire length of Visco-elastic coated pipe has been over-

wrapped with an outer wrap, a final wrapping similar to the first wrap as in (4.6.b, c, and d) must be repeated.

f) Any areas showing blisters or irregularities as a result of entrapped air

should be removed with by using roller. The rolling action should be done longitudinally along the pipe, starting from the blister toward the edge of the outer wrap.

g) Backfilling can be performed immediately after the applied coating

system has been checked, inspected, and approved by the inspector.

Patch Repair

5.1

Patch repair is done when the coating is removed for “window” inspection or if it is damaged by heavy earth moving equipment. The patch repair procedure shall be as follows:

a) Cut out the damaged area using a sharp blade cutter. Chamfer the

surrounding coating.

b) Use new patch of wrapping band to cover the area where the coating is removed. Do not overlap the patch on the sound coating. Use several strips of the wrapping and if necessary to b applied next to each another (minimum 10 mm overlap with one another).

c)

Install the outer wrap over the Wrapping band patch on the whole pipe circumference.

d) Make several wraparounds over the new patch of wrapping band until it is completely covered, and the outer wrap is at least 100 mm away from the edges of the Wrapping-band.

Testing Methods and Equipment

6.1

Holiday Detection

Holiday detection test is not normally recommended, but if required the following procedures are followed to determine inadequately coated areas:

a) Use a high-voltage, “spark” holiday detector at a voltage ranging from 10,000 to 15,000 volts. Use a full-circle coiled spring electrode.

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b) Move the probing electrode over the pipe surface in one direction at a

rate approximately 0.3 m/second. Mark defective areas.

c) Marked areas should be repaired as per Section 5.

6.2

Dew Point

a) Control of dew point is important to prevent moisture condensation on the steel pipe substrate during the application of this coating system.

b) The substrate temperature shall be 5°F higher than the dew point. Do

not apply the coating when the pipeline temperature is less than 5ºF above the dew point.

6.3

Relative Humidity

Relative humidity shall not exceed 85% to ensure that no condensate is forming on the substrate during application.

6.4

Chloride Contamination

The performance of Visco-Elastic coating is not affected with the presence of chloride salts higher than the permissible (40 mg/cm²) Water wash for decontamination is not required

Materials Handling

Visco-Elastic coating system is a durable in a broad range of field storage conditions. For achieving best results, the product shall be stored as follows

7.1

Long Term Storage

All Visco-Elastic coating system components shall be stored in a proper closed warehouse at storage temperature not exceed 30ºC

7.2

Short Term or On-Site Storage

All Visco-Elastic coating system components are not recommended to be stored directly under sunlight for more than eight (8) hrs. However, they can be stored under shaded areas for a few months.

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o. Valspar (Sherwin Williams) – Approved Products

APCS-104A

Pipeclad 2000 Pipeclad 5000

External FBE for Repair

APCS-104B

Pipeclad Hot 120 Flex Nova-Plate 325

External FBE for Repair

APCS-104C

Pipeclad Hot 150 Flex Nova-Plate 325

External FBE for Repair

Note: Data sheet of Pipeclad 2000 shall be as per Coating Manufacturer’s Product

Data Sheet.

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104A

Type of Coating

: External Fusion Bonded Epoxy Powder Coating

Manufacturer

: Valspar – Sherwin Williams

Product Name : Pipeclad 2000

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C max

1.2 Minimum - Maximum Relative Humidity : NA

1.3 Maximum Shelf Life at Storage Conditions : 12 months <(27ºC)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20) Larger than 250 microns Larger than 150 microns

 :
 :       <  0.2 %
 :       <  3.0 %

2.2

Density (CAN/CSA Z245.20) :

1.38 - 1.48

2.3 Moisture Content (CAN/CSA Z245.20) :

< 0.5%

         2.4        Gel Time    (CAN/CSA Z245.20) @ (204oC)

seconds ± 20%

 :  Fast Gel -  8.5

20%

20%

20%

Slow Gel - 18.4 seconds ±

Long Gel - 30 seconds ±

Extra L.Gel - 50 seconds ±

2.5

Thermal Characteristics (CAN/CSA Z245.20)

Tg 1 Tg 2 Delta H

: 54ºC-68 ºC : 102ºC-114ºC : 50 – 80 J/g

3.     Coating Film Properties
   

3.1

Adhesion

(CAN/CSA Z245.20, 28 days, 75 and 95°C) : Rating 1-2 : >3000 psi (ASTM D4541)

         3.2  Hardness   (ASTM D2240) Shore D

:

85

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104A (Pipeclad 2000) (Cont’d)

3.3

Flexibility : (09-SAMSS-089) 5.5º / PD (14-30mil) @ 25°C : PASS, No cracks

              >4.0º / PD (14-30 mil) @ 5 and 10°C      :  PASS, No

cracks

(CAN/CSA Z245.20) >3.0º / PD (14-30 mil) @ -30°C

        :  PASS, No

cracks

3.4

Impact Resistance (ASTM D5420) 09-SAMSS-089 & ASTM G14 CAN/CSA Z245.20-10 mm-ball)

  :   ≥ 6.8 J (@ 100C

               :   No crack (2.3 J, -30°C, 16

3.5

Dielectric Strength (ASTM D149)

: >1000 volts per 25 μm (1 mil)

3.6 Cathodic Disbondment (CAN/CSA Z245.20) :

                24 hours, -3.5V, 65°C
                48 Hours, -1.5V, 65ºC
                28 Days, -1.5V, 65ºC
                28 days, -1.5V, 20 ºC

: 2.1 mm : 2.5 mm : 3.9 mm : 3.1 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 102ºC-114ºC : 102ºC-114ºC : ≤ 5°C ( CSA) : ≥ 95% (CSA)

3.8 Electrochemical Impedance

: > 1×1010 ohm-cm2 (at 0.1 Hz)

09-SAMSS-089, > 1 x 108 ohm·cm2 : PASS (pre & after chemical resistance test)

3.9

Approved Color/s

: Green

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum) : > Sa 2 ½, SSPC- SP10/NACE 2 Surface Profile (minimum – maximum) : > 2 mils (51 microns)

4.2

Required primer

Type of Coating Color

: Not required : Not required : Not required

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Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104A (Pipeclad 2000) (Cont’d)

4.3

Powder Cure Schedule

Temperature (minimum – maximum) Time (minimum – maximum) Cure Schedule depends on pipe size, wall thickness, line setup and powder gel speed. Curing conditions outside of these ranges is also possible; please consult a Valspar representative for details. Check the cure chart.

: 232-253oC : 45-210 seconds (at 232oC)

4.4

Dry Film Thickness (minimum – maximum)

: 375-625 microns

Repair Material

Type of Coating Color

: Pipeclad 5000 : 2K Liquid Epoxy : Green

Special Instruction Application and curing of FBE coating outside of the recommended temperature ranges is possible; please consult a Valspar application representative for details.

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104A

Type of Coating

: 2K liquid Amine Cured Epoxy – Repair Material

Manufacturer

: Valspar – Sherwin Williams

Product Name : Pipeclad 5000

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum : 1 year

Mixing

2.1

No. of Components 2.1.1 Base 2.1.2 Hardener (Curing Agent)

                :  Two

: B62W560 : B62GV560

        2.2  Mixing Ratio

2.3

Thinner

: 3:1 by volume

: Not recommended

SAP M/N (SAMS S/N)

:

2.4 Minimum-Maximum Thinning Requirements :

Not recommended

2.5

Induction Time

2.6

Pot Life

Application

: Not required

: 15 minutes

3.1 Minimum-Maximum Allowable Substrate Temperature (air and surface). At least 5°F (2.8°C) above dew point

: 5 - 55°C maximum

3.2 Minimum-Maximum Allowable Relative Humidity :

<85%

3.3

Typical Wet Film Thickness Per Coat

3.4

Typical Dry Film Thickness Per Coat

3.5

Theoretical Coverage @ 25 Micrometers Dry Film Thickness

  :

  :

  :

625-1524 microns

625-1524 microns

17.78 m2/L

3.6 Minimum Number of Coats

  :  One (350-525 microns)

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS- 104A – Pipeclad 5000 Repair Material (Cont’d)

3.7

Applicable Substrate

: Plant Applied FBE

3.8

Surface Preparation Requirements

: SSPC-SP7 Brush Blast

Cleaning or Mechanically/Manually abrade to a dull finish

3.9

Drying Time at specified DFT – 750 microns

                    5°C

      25°C

18 hours

18 hours 24 hours 18 hours

15°C

6 hours

3 hours

6 hours 8 hours 6 hours

3 hours 4 hours 3 hours

   To bury:
 To recoat:

min: max: Cure to service:

3.10 Recommended Application Equipment

The product is available in pails: 2 parts, each in one pail or pre-weighted cartiridges with mixing nozzel and application gun / dispensor ( ready to use for touch ups on FBE)

Airless (A/L) Spray It can only be sprayed with a plural component sprayer. Consult your Valspar /Sherwin-Williams representative for equipment recommendations.

                       Conventional Spray

: Not recommended

Brush

Physical Properties

: For stripe coating / touch-up only

4.1

Volume Solids

(ASTM D2697)

: 98 ±2 %

4.2

Product Weight

(ASTM D1475)

: 1.35 Kg/L

4.3

Viscosity

(ASTM D562)

: 2K repairs are applied manually

4.4

Flash Point

(ASTM D93 or D56)

: > 93°C PMCC, mixed

4.5

Approved Color/s

: GREEN

4.6

Finish

: Glossy

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Manufacturer - Approved Saudi Aramco Data Sheet

APCS- 104A – Pipeclad 5000 Repair Material (Cont’d)

 Special Instructions:

• For repairs on Pipeclad 2000 FBE

• Material should be at least 77°F (25°C) for hand application

• Use of Pails: stir contents of Part A and Part B. Use a measured amount of Part A from the container and add a measured amount of Part B - the recommended mixing ratio is 3:1 by volume. Mix thoroughly until a uniform color is achieved. Brush or roll application may require multiple coats to achieve maximum film thickness and uniformity of appearance. Proper cure will not be achieved unless the prescribed amount of hardener is used.

• Use of cartridges: The mixture is ready for immediate use. When the mixture has

become too stiff to be usable, it should be discarded.

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104B – Pipeclad HOT 120 Flex

Type of Coating

: External Fusion Bonded Epoxy Powder Coating

Manufacturer

: Valspar – Sherwin Williams

Product Name : Pipeclad HOT 120 Flex

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C max

1.2 Minimum - Maximum Relative Humidity : NA

1.3 Maximum Shelf Life at Storage Conditions : 12 months <(27ºC)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

150 microns 250 microns

:       <  3.0 %
:       <  0.2 %

2.2

Density (CAN/CSA Z245.20) : 1.45 - 1.55

2.3 Moisture Content (CAN/CSA Z245.20) : < 0.5%

         2.4        Gel Time    (CAN/CSA Z245.20)                             :       16-24 seconds (

204°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

Tg 1 Tg 2 Delta H

: 57 ± 7ºC : 125ºC ± 5ºC :

3.     Coating Film Properties
   

3.1

Adhesion

(CAN/CSA Z245.20, 28 days, 120°C) (ASTM D4541)

: Rating 1 - 2 : > 3000 psi

         3.2  Hardness   (ASTM D2240) Shore D

: N/A

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104B – Pipeclad HOT 120 Flex (Cont’d)

3.3

Flexibility (09-SAMSS-089)

5.5º / PD (23-30mil) @ 250C : PASS, No cracks 4.0º / PD (23-30 mil) @ 00C : PASS, No cracks

3.4

Impact Resistance 09-SAMSS-089 & ASTM G14 CAN/CSA Z245.20-10 30°C, 16mm-

  : ≥ 11.3 J (@ 100C
               : No crack (1.5 J, -

    ball)

3.5

Dielectric Strength (ASTM D149)

: N/A, TBD

3.6 Cathodic Disbondment (CAN/CSA Z245.20) ( lab samples)

                24 hours, -3.5V, 65°C
                28 Days, -1.5V, 20ºC
                28 days, -1.5V, 120 ºC

: 2.0 mm : 6.8 mm : 9.8 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 125ºC ± 5ºC : 125ºC ± 5ºC : ≤ 5°C : ≥ 95%

3.8 Electrochemical Impedance

: 1.26×1012 ohm-cm2 (at 0.1

Hz) 09-SAMSS-089, > 1 x 108 ohm·cm2 : PASS

(pre & after chemical resistance test)

3.9

Approved Color/s

: Green

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum) : > Sa 2-½, SSPC- SP10/NACE 2 Surface Profile (minimum – maximum) : > 2 mils (51 microns)

4.2

Required primer

Type of Coating Color

4.3

Powder Cure Schedule

: Not required : Not required : Not required

Temperature (minimum – maximum) Time (minimum – maximum)

: 230-253°C : 60-240 seconds

Cure schedule depends on pipe size & wall Thicknes and coating line setup. Curing conditions outside of these temperature/time ranges is also possible; please consult a Sherwin Williams representative for details

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104B – Pipeclad HOT 120 Flex (Cont’d)

4.4

Dry Film Thickness (minimum – maximum)

: 575-750 microns

Repair Material

Type of Coating Color

Special Instructions

: Nova-Plate 325 : 2K Liquid Epoxy : multi colors

Application and curing of FBE coating outside of the recmmedned temperature ranges is possible; please consult a Sherwin Williams representative for details.

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104C Pipeclad HOT 150 Flex

Type of Coating

: External Fusion Bonded Epoxy Powder Coating

Manufacturer

: Valspar – Sherwin Williams

Product Name : Pipeclad HOT 150 Flex

Storage Conditions

1.1 Minimum - Maximum Temperature

: 27°C max

1.2 Minimum - Maximum Relative Humidity : < 65%

1.3 Maximum Shelf Life at Storage Conditions : 12 months <(27ºC)

Powder Properties

2.1

Particle Size (CAN/CSA Z245.20)

150 microns 250 microns

:       <  3.0 %
:       <  0.2 %

2.2

Density (CAN/CSA Z245.20) : 1.40-1.50

2.3 Moisture Content (CAN/CSA Z245.20) : < 0.5%

         2.4        Gel Time    (CAN/CSA Z245.20)                             :       12-18 seconds (

204°C)

2.5

Thermal Characteristics (CAN/CSA Z245.20)

Tg 1 Tg 2 Delta H

3.     Coating Film Properties
   

3.1

Adhesion

: 56 ± 8ºC : 155ºC ± 5ºC : 140 ± 20 J/g

(CAN/CSA Z245.20, 28 days, 120°C) (ASTM D4541)

: Rating 1 - 2 : ≥ 3000 psi

         3.2  Hardness   (ASTM D2240) Shore D

: N/A

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104C Pipeclad HOT 150 Flex (Cont’d)

3.3

Flexibility (09-SAMSS-089)

4.5º / PD (23-30mil) @ 250C : PASS, No cracks 4.0º / PD (23-30 mil) @ 00C : PASS, No cracks

3.4

Impact Resistance 09-SAMSS-089 & ASTM G14 CAN/CSA Z245.20-10 30°C, 16mm ball)

  : ≥ 11.3 J (@ 100C
               : No crack (1.5 J, -

3.5

Dielectric Strength (ASTM D149)

: N/A

3.6 Cathodic Disbondment (CAN/CSA Z245.20) ( lab samples)

                24 hours, -3.5V, 65°C
                28 Days, -1.5V, 20ºC
                28 days, -1.5V, 120 ºC

: 2.5 mm : 6.6 mm : 9.6 mm 30 d, 1400C, ASTM G42 (Mod.) : 3.3 mm

3.7

Thermal Characteristics (CAN/CSA Z245.20)

Tg 3 Tg 4 Delta Tg Conversion (%)

: 160ºC ± 5ºC : 160ºC ± 5ºC : ≤ 5°C : ≥ 95%

3.8 Electrochemical Impedance

: 1.73×1011 ohm-cm2 (at 0.1

Hz) 09-SAMSS-089, > 1 x 108 ohm·cm2 : PASS

(pre & after chemical resistance test)

3.9

Approved Color/s

: Green

Application Requirements

4.1

Surface Preparation

Cleanliness Level (minimum – maximum)

: > Sa 2-½, SSPC- SP10

Surface Profile (minimum – maximum)

: > 2 mils (51 microns)

4.2

Required primer

Type of Coating Color

4.3

Powder Cure Schedule

: Not required : Not required : Not required

Temperature (minimum – maximum)

 Time   (minimum – maximum)

• Depend on Pipe size and wall Thickness

: 230-253oC : 150-400 seconds*

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Powder Data Sheet

APCS-104C Pipeclad HOT 150 Flex (Cont’d)

4.4

Dry Film Thickness (minimum – maximum)

: 350 – 750 microns

Repair Material

Type of Coating Color

: Nova-Plate 325 : 2K Liquid Epoxy : multi colors

Special Instructions Application and curing of FBE coating outside of the recmmedned temperature ranges is possible; please consult a Sherwin Williams representative for details.

                                                     ©Saudi Arabian Oil Company, 2022

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B/C – Repair material

Type of Coating : 2K Liquid epoxy, for Hot FBE Repairs, good up to 150C

Manufacturer

: Valspar – Sherwin Williams

Product Name : Nova-Plate 325

Storage

1.1

Shelf life, sheltered storage @ 35°C maximum : 2 year

Mixing

2.1

No. of Components 2.1.1 Base : 2.1.2 Hardener (Curing Agent) :

                                      :  Two

B62W325 B62V325

        2.2  Mixing Ratio

2.3

Thinner

: 2:1 by volume

: Not recommended

SAP M/N (SAMS S/N)

: N/A

2.4 Minimum-Maximum Thinning Requirements :

Not recommended

2.5

Induction Time

: Not required

2.6

Pot Life

: 20 minutes @ 25oC

Application

3.1 Minimum-Maximum Allowable Substrate Temperature

:

10

• 43°C

maximum

3.2 Minimum-Maximum Allowable Relative Humidity : <85%

3.3

Typical Wet Film Thickness Per Coat

  :   500-1000 microns

3.4

Typical Dry Film Thickness Per Coat

  :   500-1000 microns

3.5

Theoretical Coverage @ 25 Micrometers Dry Film Thickness

  :   17.78 m2/L

3.6 Minimum Number of Coats

  :   One (500-1524 microns)

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                                      Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B and APCS-104C repair material – Nova-Plate 325 (Cont’d)

3.7

Applicable Substrate

:Plant applied Pipeclad HOT

FBE

3.8

Surface Preparation Requirements

: SSPC-SP7 Brush Blast

Cleaning or Mechanically/Manually abrade to a dull finish

3.9

Drying Time at specified DFT – 750 microns

            10ºC

25°C

  32ºC

To touch: Dry hard: To recoat:

minimum: maximum: Cure to service:

6.5 hours 26 hours

6.5 hours 21 days 5 days

2.5 hours 7 hours

2.5 hours 21 days 24 hours

1.5 hours 5 hours

1.5 hours 9 days 24 hours

3.10 Recommended Application Equipment

The product is available in pails: 2 parts, each in one pail or pre-weighted cartiridges with mixing nozzel and application gun / dispensor ( ready to use for touch ups on FBE)

Airless (A/L) Spray: It can only be sprayed with a plural component sprayer. Consult your Valspar /Sherwin-Williams representative for equipment recommendations

                       Conventional Spray

: Not recommended

Brush

Physical Properties

: For stripe coating / touch-up only

4.1

Volume Solids

(ASTM D2697)

: 98 ±2 %

4.2

Product Weight

(ASTM D1475)

: 1.29 Kg/L, mixed

4.3

Viscosity

(ASTM D562)

: 2K repairs are applied manually

4.4

Flash Point

(ASTM D93 or D56)

: 94°C PMCC, mixed

4.5

Approved Color/s

: WHITE OR GREEN

4.6

Finish

: Glossy

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SAES-H-002V

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-104B and APCS-104C repair material – Nova-Plate 325 (Cont’d)

 Special Instructions:

• Material should be at least 77°F (25°C) for hand application

• Use of Pails: stir contents of Part A and Part B. Use a measured amount of Part A from the container and add a measured amount of Part B - the recommended mixing ratio is 3:1 by volume. Mix thoroughly until a uniform color is achieved. Brush or roll application may require multiple coats to achieve maximum film thickness and uniformity of appearance. Proper cure will not be achieved unless the prescribed amount of hardener is used.

• Use of cartridges: The mixture is ready for immediate use. When the mixture has

become too stiff to be usable, it should be discarded.

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SAES-H-002V

p. ViscoTaq – Approved Products

APCS-113C VISCOPASTE-HT

VISCOWRAP- HT (Inner Wrap)

VISCOTAQ PE & PVC OUTER WRAP

Visco-Elastic Coating System up to service temperature of 70°C

Note: Data sheet of the ViscoTaq Visco-Elastic Coating System shall be as per

Coating Manufacturer’s Product Data Sheet.

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9

List of Approved FBE Coatings for Rebars

Rebar FBE Coating

Coating Manufacturer

Scotchkote 214 or 215

3M

Nap-Gard 7-2719

AXALTA

PE50-6162 and PE50-6152

BASF Coatings AG

EP-F 4003

EX4411

Jotun

KCC

Note: Data sheet of the above products shall be as per Coating Manufacturer’s Product Data

Sheet.

10

List of Approved Abrasive Materials

COAL SLAG ABRASIVES

Eurogrit (from Eurogrit)

Straalgrit (from de Kleijn B.V.)

STEAG POWER MINERALS GMBH Asilikos

SAGrit (Saudi Abrasives Factory)

EcoBlast (EcoWorks Industry Products)

COPPER SLAG ABRASIVES

Oman Abrasives Llc. Omgrit Std

Universal Abrasives and Minerals Pv Star Grit Copper Slag

Jolly Abrasives Indoblast Copper Slag Grit

GARNET ABRASIVES

GMA Garnet (Garnet International Resources)

Bengal Bay (Transworld Garnet India/WGI)

Arabian Garnet (Garnet Arabia)

Deccan Garnet (Blast Abrasive Pvt. Ltd.)

STEEL SHOT/GRIT ABRASIVES

WINOA FRANCE (Wheelabrator-Allevard)

Pometon

Note: Data sheet of the above abrasive materials shall be as per Abrasive Manufacturer’s

Product Data Sheet.

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Document History

02 March 2022 Major revision to remove obsolete products, add newly approved abrasive and

coating materials under APCS-102A, APCS-104B/C, APCS-113A and APCS-120. Data sheets are updated accordingly. Editorial revision extend next revision cycle 5 years to meet SAEP-301.

26 June 2019 7 February 2017 Major revision to enhance the data sheets and update the list of approved liquid

coatings for pipeline and piping applications. Include the data sheets of approved Fusion Bonded Epoxy (FBE) powder coatings for piping and add the list of approved FBE for rebars and abrasive materials.

                                                     ©Saudi Arabian Oil Company, 2022

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Project: Q-31108 - Tecnicas - Riyas Folder: RFQ Files