Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
COMPANY Contract No.: LTC/C/NFP/5129/20 CONTRACTOR Project No.: 033764
ASSET
: NFPS
Document Title
:
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
COMPANY Document No.
:
200-20-SH-SPC-00020
CONTRACTOR Document No.
:
033764-E-D00-18-SPM-LP-S-00012
Discipline
: HSE&Q
Document Type
: SPECIFICATION
Document Category/Class
:
1
Document Classification
:
Internal
B
10-MAR-2025 Issued for Approval
A
28-JAN-2025
Issued for Review
Mohammed Tanveer Alam Mohammed Tanveer Alam
LOSPE Engineer
Jerine Baby/ Gabriella Jerine Baby/ Gabriella Dy. LOSPE Lead
Balasubramani Perumal Balasubramani Perumal
LOSPE Lead
REV.
DATE
DESCRIPTION OF REVISION
PREPARED BY
REVIEWED BY
APPROVED BY
Saipem S.p.A
THIS DOCUMENT IS PROPERTY OF QatarEnergy LNG. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED BY QatarEnergy LNG.
200-20-SH-SPC-00020_B
Page 1 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
REVISION HISTORY
Revision
Date
Revision Description
A1
30-DEC-2024
Issued for Inter Discipline Check
A
B
28-JAN-2025
Issued for Review
10-MAR-2025
Issued for Approval
HOLDS LIST
Hold No
Hold Description
200-20-SH-SPC-00020_B
Page 2 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
TABLE OF CONTENTS
1
1.1
1.2
2
2.1
2.2
3
3.1
3.2
3.3
3.4
4
5
INTRODUCTION … 6
Project Objective … 6
Project Scope … 6
DEFINITIONS AND ABBREVIATIONS … 9
Definitions … 9
Abbreviations … 10
REGULATIONS, CODES AND STANDARDS … 13
Company References … 13
Project Documents … 13
Standards … 16
Order of Precedence … 18
PURPOSE OF THE DOCUMENT … 19
SCOPE … 20
5.1
Scope of Supply … 20
6
7
DEVIATION CONTROL … 22
FUNCTIONAL SPECIFICATION … 23
7.1
Design Parameters … 23
7.1.1 General … 23
7.1.2 Operation & Design life … 23
7.1.3 Environment … 23
7.2
General Requirement … 24
7.2.1 Safety & Lifesaving Equipment … 24
7.2.2 Firefighting equipment … 25
7.2.3 Approved Extinguishers … 26
7.2.4 Hazardous Area Classification … 26
7.2.5 Wind Load … 27
7.2.6 Seismic Design … 27
7.2.7 Painting and Protective Coatings … 27
7.2.8 Spare Parts and Special Tools … 27
200-20-SH-SPC-00020_B
Page 3 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
7.2.9 Training … 27
7.2.10 Guarantee … 28
7.2.11 Warranty … 28
7.2.12 Preservation, Protection and Packing Requirement … 28
7.3
7.4
Health, Safety, Environment and Security … 29
Quality Assurance … 29
7.4.1 Material Traceability … 29
7.4.2 Design / Materials Documentation Approval … 30
7.4.3 Preliminary and Detailed Design Conformance Report … 30
7.4.4 Manufacturing Procedures and Specifications … 30
8
8.1
8.2
8.3
8.4
8.5
8.6
9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
TECHNICAL DESIGN REQUIREMENT FOR SAFETY EQUIPMENT … 31
Combined Safety Shower and Eyewash Station … 31
Portable Eyewash Unit … 33
Lighted Windsock … 33
Fireman Equipment Cabinet … 33
Chemical Handling Safety Kit … 34
Electrical Safety Kit … 35
TECHNICAL DESIGN REQUIREMENT FOR LIFESAVING EQUIPMENT … 37
Life Raft … 37
Scramble Net … 38
Lifebuoy … 39
Life Jacket and Cabinet … 40
Helicopter Crash and Rescue Equipment (HCRE) Cabinet … 41
First Aid Kit … 42
Stretcher … 44
Self-Contained Breathing Apparatus Set and Cabinet (SCBA) … 44
9.9 Work Vest and Cabinet … 45
9.10 Oil Spill Kit and cabinet … 46
9.11 Breathing Apparatus (BA) Escape Sets and Cabinet … 47
9.12 Medical Oxygen Cylinder with face mask … 48
10
TECHNICAL DESIGN REQUIREMENT FOR FIREFIGHTING EQUIPMENT … 49
200-20-SH-SPC-00020_B
Page 4 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
10.1 Dry Chemical Powder BC (Potassium Bicarbonate) Handheld Extinguisher 9 kg … 49
10.2 Carbon Dioxide Handheld Extinguisher 4.5 kg … 50
10.3 Carbon Dioxide Wheeled Extinguisher 22.5 kg … 52
10.4 Dry Chemical Powder Wheeled Extinguisher 56.7 kg … 53
10.5 Dry Chemical Powder Wheeled Extinguisher 136.4 kg … 54
10.6 AFFF Wheeled Extinguisher 135 L … 55
10.7 Dry Chemical Handheld Extinguisher 4.1 kg (BC type) … 56
10.8 Fire Blanket … 57
10.9
International Ship/Shore Connection … 58
10.10 High Velocity spray Nozzle … 58
10.11 UL Classification … 59
10.12 Weather Protection … 59
10.13 OSHA Requirements … 59
10.14 Corrosion Protection … 59
10.15 Breathing Precautions … 59
10.16 Fire Extinguisher Mounting … 60
10.17 Refill, Recharge and Testing … 60
11
12
13
14
15
MATERIAL HANDLING AND MAINTENANCE … 61
NAMEPLATE AND TAGGING … 62
COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM … 63
DIGITALIZATION REQUIREMENTS … 65
INSPECTION AND TESTING … 66
15.1 FINAL ACCEPTANCE … 66
15.1.1 Factory Acceptant test … 66
15.1.2 Final Inspection Release Note … 67
15.1.3 Site acceptance Test … 67
200-20-SH-SPC-00020_B
Page 5 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
1
INTRODUCTION
The North Field is the world’s largest natural gas field and accounts for nearly all the State of Qatar’s gas production. The principal objective of the NFPS projects is to sustain plateau from existing QatarEnergy LNG Operation – S1, S2, S3, N1 and N2, production areas by implementing an integrated and optimum investment program consisting of subsurface development, pressure drop reduction steps and compression.
NFPS projects comprise 3 main investment programs:
- Investment #1: Drilling and Associated Facilities [WHP12S/ WHP13S/ WHP14S/
WHP12N/ WHP13N]
- Investment #2: Trunk line Looping and Intra-field pipeline looping [32” PL1LN, 32”
PL1LS, 38”PL610LS]
- Investment #3: Compression Complexes and associated facilities [Phase 1 CP6S & CP7S; Phase 2: CP8S & CP4N; Phase 3: CP4S & CP6N Phase 4: CP1S & CP1N]
Drilling and Looping, Investments #1 and #2, projects are in execution phase and are being executed as I1P1, EPCOL Projects except for WHP13N, which will be part of NFPS Compression Projects execution which compromises total up to 9 COMPs.
1.1 Project Objective
The objective of this Project includes:
• Achieve standards of global excellence in Safety, Health, Environment, Security and
Quality performance.
• Sustain the Qatarenergy LNG North Field Production Plateau by installing new RPs and one WHPs to support new Compression Complex facilities CP6S & CP7S and pre-installed facilities for future Compression Complex facilities including but not limited to CP4N & CP8S tie-in with integration to the existing facilities under Investment #3 program.
• Facility development shall be safe, high quality, reliable, maintainable, accessible,
operable, and efficient throughout their required life.
1.2 Project Scope
The Project Scope includes detailed engineering, procurement, construction, brownfield modifications, transportation & installation, hook-up and commissioning, tie-in to EXISTING PROPERTY and provide support for start-up activities of the following facilities and provisions for future development. The WORK shall be following the specified regulations, codes, specifications and standards, achieves the specified performance, and is safe and fit‐for‐ purpose in all respects.
Facilities - 1A
• RP5S RP with 2 x 28” CRA clad pipelines to RP7S and 2 subsea composite Cables
and associated J tubes from RP7S to RP5S & from CP7S to WHP13S.
• New Fuel Gas 8” CRA Spur-lines and flanged risers from Subsea skid to RP7S
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
• Hook-up and brownfield modification at WHP5S/RP5S bridge connection & WHP13S/CP7S Composite cable tie-in and E&I integration including RGA Control modification
• Pipeline decommissioning of 28” CS PL5 including associated demolition work at
WHP5S
Facilities - 2A
• RP6N RP with 1x28” CRA clad pipeline to WHP13N, 2 Subsea composite cables and
associated J tubes from WHP12N to RP4N and RP6N to WHP13N. • New fuel gas spur-line and flanged riser from subsea skid to RP6N • WHP13N Topside • Hook-up and brownfield modification at WHP6N/RP6N, RP4N- HPU-Umbilical and tie- in, WHP12N-new J tube installation, E&I migration, WHP6N/RP4N/WHP4N-E&I migration (Pre-CP4N), WHP13N and RP6N interconnection to NFB.
Facilities - 3A
• RP9S RP with 1x28” CRA clad pipeline to RP4S, • Hook-up and brownfield modification at RP4S/WHP9S, Modifications to integrate
RP9S to the RGA control network.
• Pipeline decommissioning of 28” PL9 to WYE on existing 38” trunkline PL49including
associated demolition work at WHP9S.
Facilities - 1B
• New fuel gas spur-line and flanged riser from subsea skid to RP4N • Fiber Optic Cable from RP6N to onshore LFP East, RP6N to RP4N and RP6N to LQ6S. • Hook-up and brownfield modification at RP6N Composite and FO Tie-ins NFB-PU (East)- FO Tie-in
(East)/BVS
Power & Control modifications, LQ6S/LFP Controls/Telecoms Integration
Facilities - 2B
• RP5N RP with 2 x 28” CRA clad pipelines to RP4N, 1 x 28” CRA clad pipeline to RP6N and 2 subsea composite Cables and associated J tubes from WHP12N to RP5N & from RP6N to RP5N.
• Hook-up and brownfield modification at WHP5N- RP5N Bridge connection, WHP12N Composite cable tie-in, RP4N Intrafield pipeline Hook up PL54 N/LN and E&I integration including NFB-PU Power & Control modifications
• Pipeline decommissioning of 2 x 16” PL56/PL54 Subsea Spur line from WHP5N to
reducing barred tee in subsea tie-in skid on PL6 / PL4.
Facilities - 3B
• 2 subsea composite Cables from RP4S to RP9S & from RP4S to WHP12S (with J-
tube)
• New Fuel Gas 8” CRA Spur-lines and flanged risers from Subsea skid to RP4S • Hook-up and brownfield modification at WHP12S/ RP9S/ RP4S Composite cable tie-
in, Spurline riser installation at RP4S RGA Power & Control modifications.
Facilities - 4B
• 1 subsea composite Cable from CP8S to RP11S (or from RP8S to RP11S as Option). • New Fuel Gas 8” CRA Spur-line and flanged riser from Subsea skid to RP8S.
200-20-SH-SPC-00020_B
Page 7 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
• Hook-up and brownfield modification at WHP8S/ WHP11S for Test separator Internal Upgrade and MEG system modification, Spur lines, Power & Control Tie-ins on RP8S, RP11S/WHP11S-Tie-in (Power and Control), RGA Power & Control modifications.
Facilities - 5B
• 2 subsea composite Cables from RT2 to WHP3S & from RT2 to WHP2S (with J-tube)
and FO Cable from RT2 to Barzan WHP1.
• New Fuel Gas 8” CRA Spur-line and flanged riser from Subsea skid to RT2 • Hook-up and brownfield modification at BRZ-WHP1 - FO cable tie-in, WHP2S/ WHP3S/ RT&RT2 Composite cable tie-in and associated modification, RGA Power & Control modifications.
Facilities - 6B
• RP3S RP with 1x24” CRA clad pipeline to RT2 with Stalk on risers, • Hook-up and brownfield modification at RT2 for 24” Intrafield pipeline and Composite/FO cable Hook-up, WHP3S for Production diversion and Utilities, Power and ICSS Hook-up, WHP2S for Composite Cable Tie-ins and Power & Control Integration RGA Power & Control modifications. topside existing and
In-situ abandonment of existing Topside/subsea Composite Cables RT-WHP2S, RT-WHP3S, Topside/Subsea FO cable RT-BRXWHP1.
• Decommissioning at
Figure 1.2.1: NFPS Compression Project COMP3 Scope
200-20-SH-SPC-00020_B
Page 8 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
2 DEFINITIONS AND ABBREVIATIONS
2.1 Definitions
Definition
Description
COMPANY
QatarEnergy LNG.
CONTRACTOR
Saipem S.p.A.
DELIVERABLES
All products (drawings, equipment, services) which must be submitted by CONTRACTOR to COMPANY at times specified in the contract.
FACILITIES
MILESTONE
PROJECT
SITE
All machinery, apparatus, materials, articles, components, systems and items of all kinds to be designed, engineered, procured, tested and manufactured, constructed, supplied, permanently installed by CONTRACTOR at SITE in connection with the NFPS Project as further described in Exhibit 6.
fabricated,
A reference event splitting a PROJECT activity for progress measurement purpose.
COMP3 - NFPS Offshore Riser/Wellhead Platform & Intrafield Pipelines Project
(i) any area where Engineering, Procurement, Fabrication of the FACILITIES are being carried out and (ii) the area offshore required for installation of the FACILITIES in the State of Qatar
SUBCONTRACT
Contract signed by SUBCONTRACTOR and CONTRACTOR for the performance of a certain portion of the WORK within the Project.
SUBCONTRACTOR
Any organization selected and awarded by CONTRACTOR to supply a certain Project materials or equipment or whom a part of the WORK has been Subcontracted.
WORK
Refer to article 2 of CONTRACT AGREEMENT.
WORK PACKAGE
The lowest manageable and convenient level in each WBS subdivision.
VENDOR (SUPPLIER)
A party who is responsible to manufacture and supply equipment and/or services.
SUB-VENDOR (SUB-SUPPLIER)
A party who is responsible to manufacture and supply equipment and/or services under responsibility of main VENDOR.
200-20-SH-SPC-00020_B
Page 9 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
2.2 Abbreviations
Code
AFFF
AIS
Definition
Aqueous Film Forming Foam
Automatic Identification System
ALARP
As Low As Reasonably Practical
ANSI
API
ASME
ASTM
BA
dB
CFC
CFR
American National Standards Institute
American Petroleum Institute
American Society of Mechanical Engineers
American Society for Testing and Materials
Breathing Apparatus
Decibel
Chlorofluorocarbons
Code of Federal Regulations
CMMS
Computerized Maintenance Management System
COC
CO2
DCS
Certificate of Conformity
Carbon Dioxide
Distributed Control System
EQDB
Equipment Database
EPIRB
Emergency Position Indicating Radio Beacon
FAT
Factory Acceptance Test
FEED
Front End Engineering Design
FGS
FM
Fire and Gas System
Factory Mutual
GMDSS
Global Maritime Distress and Safety System
GRP
Glass Reinforced Plastic
200-20-SH-SPC-00020_B
Page 10 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
Code
HCRE
HFE
H2S
IMO
Definition
Helicopter Crash and Rescue Equipment
Human Factors Engineering
Hydrogen Sulfide
International Maritime organization
ISEA
International Safety Equipment Association
ITP
LAT
LED
LER
LNG
LSA
MH
Inspection and Test Plan
Lowest Astronomical Tide
Light-Emitting Diode
Local Electrical Room
Liquefied Natural Gas
Life Saving Appliance
Material Handling
NFPA
National Fire Protection Association
NFPS
North Field Production Sustainability
NPT
N2
National Pipe Thread
Nitrogen
OSHA
Occupational Safety and Health Administration
POB
Persons On Board
Oz
RP
RT
Ounce
Riser Platform
Riser Tower
SART
Search and Rescue Transponder
SCBA
Self-contained Breathing Apparatus
SDR
Specification Deviation Request
200-20-SH-SPC-00020_B
Page 11 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
Code
Definition
SOLAS
Safety of Life at Sea
SS
SPL
Stainless Steel
Spare Parts List
STEL
Short-Term Exposure Limit
TPC
TRF
TWA
UPS
UL
UV
Third Party Company
Tag Request Form
Time-Weighted Average
Uninterruptible Power Supply
Underwriters Laboratories
Ultraviolet
USCG
United States Coast Guard
VDRL
Vendor Data Requirement List
VDRS
Vendor Data Requirement Schedule
WHP
Wellhead Platform
200-20-SH-SPC-00020_B
Page 12 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
3 REGULATIONS, CODES AND STANDARDS
3.1 Company References
S. No
Document Number
Title
- PRT-ERP-POL-001
Qatargas Fire Protection Policy
- PRT-PRS-PRC-014
Offshore Loss Prevention Philosophy
- PRT-PSF-PRC-003
Breathing Apparatus Usage, Maintenance
Filling
and
- PRT-PSF-PRC-012
Personal Protective Equipment (PPE)
- PRT-PSF-PRC-024
Hydrogen Sulfide Safety
- MED-00-PRC-011
First Aid Kits
-
PRJ-PJL-PRC-004
-
PRJ-PJL-PRC-005
Facilities Engineering and Vendor Document Numbering Procedure
Facility System and Unit Number Codes and Descriptions Procedure
- PRJ-PJL-PRC-006
Project Information Handover Procedure
-
PRJ-PJL-PRC-008
-
PRJ-PJL-PRC-048
-
PRJ-PJL-PRC-049
Qatargas Equipment Numbering Philosophy Procedure
Facilities Documentation Metadata Requirements Procedure
Project Information Handover, Verification and Acceptance Procedure
- PRJ-PJL-PRC-080
AIMS: Tag Management System (TMS)
- PRJ-PJL-PRC-007
Smart Plant Engineering Applications & Drafting (CAD) Standard Procedure
- PRT-PSF-PRC-038
Windsock Requirements
3.2 Project Documents
S. No
Document Number
Title
- 200-20-SH-DEC-00013
Technical Safety Basis of Design (Offshore) for COMP3 Project
200-20-SH-SPC-00020_B
Page 13 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
S. No
Document Number
Title
- 200-83-SH-DTS-00007
Data sheet for Safety, Lifesaving and Firefighting items for COMP3 Project
- 200-20-PE-DEC-00004
Project Basis of Design for COMP3 Project
- 200-20-PI-SPC-00044
Piping Material Specification for COMP3 Project
-
200-51-IN-SPC-00061
-
200-22-ST-DEC-00004
-
200-20-CE-SPC-00027
-
200-20-PI-DEC-00012
-
200-20-SH-SPC-00018
-
200-20-ME-SPC-00038
COMP3-SPM-PE-PLN- 00002
Instrumentation Requirements Equipment for COMP3 Project
for Packaged
Topside Structural Design Basis (Greenfield) for COMP3 Project
Specification for Fixed Facilities Protective Coating for COMP3 Project
Mechanical Handling Philosophy Project
for COMP3
Human Factor Engineering (HFE) Workplace Design Specification for COMP3 Project
Technical specification of Breathing Air Cascade System for COMP3 Project
Spare Parts Management Plan
- 200-20-SH-DEC-00014
Environmental Basis of Design for COMP3 Project
- 200-20-CE-DEC-00006
Material selection philosophy for COMP3 Project
- 200-91-EL-DEC-00008
Electrical Design Basis for COMP3 Project
-
200-91-EL-SPC-00031
-
200-91-EL-SPC-00032
-
200-91-EL-SPC-00033
Technical Specification for Electrical Packaged Equipment for COMP3 Project
Technical Specification for electrical conduits, cable ladder and trays for COMP3 Project
Technical Specification for electrical power cables, control and earthing cables for COMP3 Project
- 200-91-EL-DEC-00009
Lighting Design Philosophy for COMP3 Project
-
200-91-EL-DWG-00032
-
200-51-IN-SPC-00057
Electrical Installation Details for Power, Lighting and Earthing for COMP3 Project
Specification for Instrument Cables & Cable Glands for COMP3 Project
200-20-SH-SPC-00020_B
Page 14 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
S. No
Document Number
Title
- 200-20-ST-SPC-00029
Specification for Structural Material for COMP3 Project
- 200-20-PI-SPC-00050
Specification for pipes for COMP3 Project
- 200-20-PI-SPC-00046
Specification for pipe fasteners for COMP3 Project
- 200-20-ST-SPC-00033
Specification structural requirements for COMP3 project
for skid mounted assemblies –
- 200-20-PI-SPC-00047
Specification for Pipe Fittings for COMP3 Project
-
200-51-IN-SPC-00054
-
200-20-PI-SPC-00042
-
200-91-EL-SPC-00034
COMP3-SPM-QM-PRC- 00002
COMP3-SPM-QM-PRC- 00003
COMP3-SPM-QM-SPC- 00001
Specification for field instrumentation (incl. Flow, level, pressure and temperature instrumentation & F&G detectors) for COMP3 Project
Piping support standard specification for COMP3 Project
Technical Specification for Equipment Grounding and Bonding for COMP3 Project
Source Inspection Procedure
Project quality requirements for suppliers
Project quality requirements for subcontractors
COMP3-SPM-PO-PRC- 00005
Handling, Storage, Packing & Preservation Procedure
-
240-93-PR-PID-00001
-
268-93-PR-PID-00001
-
235-93-PR-PID-00001
-
278-93-PR-PID-00001
-
212-93-PR-PID-00001
-
265-94-PR-PID-00001
-
240-95-PR-PID-00001
Piping and Instrumentation Diagram Riser Platform RP5S Diesel and Washdown System
Piping and Instrumentation Diagram Riser Platform RP6N Diesel and Washdown System
Piping and Instrumentation Diagram Riser Platform RP9S Diesel and Washdown System
Piping and Instrumentation Diagram Riser Platform RP5N Diesel and Washdown System
Piping and Instrumentation Diagram Riser Platform RP3S Diesel and Washdown System
Piping and Instrumentation Diagram Wellhead Platform WHP13N Washdown System
Piping and Instrumentation Diagram Riser Platform RP5S Plant and Breathing Air System
200-20-SH-SPC-00020_B
Page 15 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
S. No
Document Number
Title
-
268-95-PR-PID-00001
-
235-95-PR-PID-00001
-
278-95-PR-PID-00001
-
212-95-PR-PID-00001
-
265-95-PR-PID-00001
-
265-20-PR-PID-00002
COMP3-SPM-SH-TQY- 00019
Piping and Instrumentation Diagram Riser Platform RP6N Plant and Breathing Air System
Piping and Instrumentation Diagram Riser Platform RP9S Plant and Breathing Air System
Piping and Instrumentation Diagram Riser Platform RP5N Plant and Breathing Air System
Piping and Instrumentation Diagram Riser Platform RP3S Plant and Breathing Air System
Piping and Instrumentation Diagram Wellhead Platform WHP13N Plant and Breathing Air System
Piping and Instrumentation Diagram Firewater Distribution System - WHP13N
Technical query for combined safety shower and eyewash (with chiller) for COMP3 Project
for Zone Classification
3.3 Standards
S. No
Document Number
Title
ANSI/ISEA Z308.1
ANSI/ISEA Z358.1
API RP 2A
API RP 2EQ
API RP 14C
API RP 14G
API RP 14J
American National Standard - Workplace First Aid Kits and Eyewash Package
American National Standard Eyewash and Shower Equipment
for Emergency
Planning, Designing, and Constructing Fixed Offshore Platforms - Working Stress Design
Seismic Design Procedures and Criteria Offshore Structures
for
Recommended Practice for Analysis, Design, Installation and Testing of Basic Surface Systems for Offshore Production Platform
Recommendation Practice for Fire Prevention and Control on Open Type Offshore Production Platforms
Recommendation Practice for Design and Hazard Analysis for Offshore Production Facilities
ASTM D4151
Standard Test Method for Flammability of Blankets
ASTM 1692- 74
Standard Method of Test for Rate of Burning of Cellular Plastics Using a Horizontally Supported Specimen
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
S. No
Document Number
Title
CAP 437
IMO-SOLAS
Offshore Helicopter Landing Areas: A Guide to Criteria, Recommended Minimum Standards and Best Practice
International Convention for the Safety of Life at Sea (SOLAS) 1974 and Amendments in force
IMO ID 982E
Life-Saving Appliances Code (LSA Code)
IMO IE110E
International Convention for the Safety of Life at Sea (SOLAS)
IMO MSC.207 (81)
IMO MSC.272 (85)
IMO MSC.274 (85)
Adoption of Amendments to the International Life- Saving Appliance (LSA) Code
Adoption of Amendments to the International Life- Saving Appliance (LSA) Code
Adoption of Amendments the Revised Recommendation on Testing of Life-Saving Appliances (Resolution MSC.81(70))
to
ISO 9001
Quality Management System
ISO 14001
Environmental Management System - Requirements with guidance for use
NFPA 10
Standard for Portable Fire Extinguishers
NFPA 11
Standard for Low-, Medium-, and High-Expansion Foam
NFPA 17
Standard for Dry Chemical Extinguishing Systems
NFPA 70E
Standard for Electrical Safety in Workplace
NFPA 1981
Standard on Open-Circuit Self- Contained Breathing Apparatus for Emergency Services
(SCBA)
OSHA 1910.266
Occupational Safety and Health Standard – Special Industries - First-aid Kits
UL 154
Carbon-Dioxide Fire Extinguishers
UL 299
Dry Chemical Fire Extinguishers
USCG 46 CFR Part 164 Subpart 164.018
Retroreflective Material for Lifesaving Equipment
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
S. No
Document Number
Title
USCG 46 CFR Part 161 Subpart 161.012
Personal Flotation Device Lights
33 CFR Part 145
Fire Fighting Equipment
29 CFR Part 1910
Occupational Safety and Health Standards
3.4 Order of Precedence
The COMP3 facilities shall be designed, and operated in accordance with the applicable laws, regulations of the State of Qatar, COMPANY Procedures & Standards, PROJECT related documentation, internationally recognized codes and standards listed at Section 3 in the order of precedence describe as below:
• Qatari Governmental and Regulatory Requirements • COMPANY Procedures, Policies and Standards • PROJECT Specifications. • • COMPANY and CONTRACTOR’s Lessons Learned
Industry Codes and Standards
When a conflict exists among codes, standards, and project specifications, the most stringent provision shall govern unless otherwise formally clarified and agreed with COMPANY. Conflict among applicable specification and / or codes shall be brought to the attention of the COMPANY for resolution COMPANY decision shall be final and shall be implemented.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
4 PURPOSE OF THE DOCUMENT
The purpose of this specification is to define the minimum requirements for design, material procurement, manufacturing / fabrication, assembly, testing, inspection, painting, packing and supply of Safety, Lifesaving and Firefighting equipment for the North Field Production Sustainability (NFPS) COMP3 Project.
This specification shall be read in conjunction with the Datasheet for Safety, Lifesaving and Firefighting items for COMP3 Project [Ref.17]. The equipment supplied shall be capable of meeting all the requirements stated therein. This specification is complementary to the datasheets for the individual items of equipment. Compliance, by the VENDOR/ SUB- VENDOR, with the provisions of this specification does not relieve their responsibility to furnish the equipment and accessories of a proper design to meet the specified service conditions, Local Codes and agreements, statutory legislation and health and safety requirements.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
5 SCOPE
5.1 Scope of Supply
The VENDOR shall be responsible for the design, engineering, manufacturing/ fabrication, testing, inspection, certification, surface preparation, painting, of the Safety, Lifesaving and Firefighting Equipment according to the requirements of this specification, requisition, code standard and approval certificates.
VENDOR’s scope of supply shall include but not be limited to the following:
- Design, Engineering and Supply of Safety, Lifesaving and Firefighting equipment
according to the requirements of this specification, requisition, codes and standards;
-
Painting, surface protection and insulation, as required;
-
Complete documentation submitted in accordance with the VDRL;
-
Complete Inspection and testing with all supporting documentations & certifications;
-
Preservation and protection;
-
Packing and marking for shipment;
-
All necessary bolts and pads for fastening of relevant equipment to platform structure;
-
Special tools required for installation and maintenance;
-
Spare parts for start-up, pre-commissioning, commissioning and operational spare
shall meet the requirement of Spare Parts Management Plan [Ref.26];
-
Spare parts list for two years normal operation;
-
All regulatory, statutory and third-party approval certificates;
-
Workmanship and Mechanical Guarantees;
-
Operating and maintenance procedure manual;
-
Complete Equipment Part List;
-
Factory Acceptance Test requirements as applicable including satisfactory closure of
all punch points;
- Support at site during installation, pre-commissioning, commissioning and start-up
activities;
-
Site Acceptance Test support as applicable;
-
Provide input for Utilities consumption list – oils, power, etc.,
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
Provide input for support reactions for different conditions - Dry, Operating, transportation and seismic conditions including environment loads and associated live loads;
-
3rd Party ATEX certification; and
-
3rd Party certificate for performance and standard compliance.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
6 DEVIATION CONTROL
VENDOR shall supply equipment that complies fully with this specification, COMPANY standards & the international codes and standards listed herein. VENDOR shall notify CONTRACTOR/COMPANY immediately in writing in case of any deviations.
Engineering clarification shall not be regarded as deviation from any project requirement. VENDOR shall use deviation form provided by CONTRACTOR as part of the MR and such deviations (if any) shall follow the Specification Deviation Request (SDR) procedure for facilitating approval from CONTRACTOR/COMPANY. VENDOR shall not proceed to change/deviate without CONTRACTOR/ COMPANY approval. VENDOR shall list and submit any identified deviation while submitting their proposal for CONTRACTOR/ COMPANY approval.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
7 FUNCTIONAL SPECIFICATION
7.1 Design Parameters
7.1.1 General
Only equipment proven in same or similar operating conditions operating on any of the existing offshore platforms shall be considered. Prototype equipment and components shall not be used.
The design shall be suitable as per project environmental design condition as stated in the Project Basis of Design for COMP3 Project [Ref.18].
VENDOR shall inform COMPANY/CONTRACTOR, its proposed raw material supplier/ system Sub-VENDOR if any. VENDOR shall engage COMPANY approved Sub-VENDORS. In case of difficulty in sourcing applicable items related to project scope, alternate Sub-VENDORS shall be proposed to COMPANY for prior approval, before initiating procurement actions. COMPANY reserves the right to reject or approve such Sub-VENDORS.
It is the responsibility of VENDOR to co-ordinate and resolve any issues/conflicts with his sub- VENDOR. VENDOR shall guarantee and be solely responsible for the performance and use of the equipment being supplied.
All materials and equipment supplied shall be fit for purpose, be of current manufacture, new, free of defects and of a high standard of workmanship and finishing. The equipment shall be designed with special emphasis on safety, reliability, and maintainability.
7.1.2 Operation & Design life
The VENDOR shall design the equipment for 30 years design life. VENDOR shall indicate equipment or component for which this cannot be complied for.
The VENDOR shall be responsible for ensuring that all equipment package and components provided are suitable for continuous operation. VENDOR shall describe the design life and overall availability/reliability of the equipment. This shall be by reference to previous experience with proven designs that have operated in the field for several years with only planned outages for maintenance/replacement of normal wearing type components.
The overall availability/reliability of the equipment, which will be subject to planned maintenance/replacement during the life of the equipment, shall be provided by VENDOR. Demonstration of this must be submitted with Bid submission.
7.1.3 Environment
All equipment shall be new, free of defects and shall be suitable for installation in an offshore, salt-laden marine environment with sand and dust.
The environmental conditions are as specified in Project Basis of Design for COMP3 Project [Ref. 18] which specifies environmental conditions e.g. air ambient temperature, minimum and maximum temperature values at the project site, at the fabrication and integration yards, humidity, rainfall, wind speeds, and acceleration values at platforms.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
VENDOR’s design shall consider all these scenario or conditions while designing the equipment including all the necessary auxiliaries.
7.2 General Requirement
7.2.1 Safety & Lifesaving Equipment
The safety and lifesaving equipment are required for use in offshore platforms located at Qatar Offshore. The design shall address the saliferous and corrosive marine atmosphere. The requirements of these conditions shall be fully compensated for, both in the design and in the construction materials of the safety and lifesaving equipment.
- All components of life saving equipment shall be approved by international approval
authority (USCG, SOLAS, etc.).
-
Safety & Lifesaving equipment components shall be positioned or protected in such a way, to avoid possible damage from routine operations (e.g. maintenance and material handling).
-
Signs showing simplified operating instructions shall be prominently displayed near
each survival system component. The signs shall be in English languages.
-
Access for emergency use and for routine maintenance shall be assured. Care must be taken to avoid launch/use difficulties due to obstructions. Standard railing shall be removed when they would prove a hindrance.
-
Spare parts, materials, and the necessary tools shall be provided for service and repair
of equipment.
- All Safety & lifesaving equipment components shall be clearly marked with the name
of the COMPANY and the platform installation on which it is located.
- The selection of Safety & lifesaving equipment shall consider the presence of H2S in
the event of process upset.
-
Cabinets or boxes provided for storage of Safety & lifesaving equipment components shall be of robust construction, resistant to the elements, and capable of being re- sealed after inspection. They shall be readily accessible and easily opened in the event of an emergency.
-
All materials proposed for the system shall be suitable for offshore saline and high UV environmental conditions and shall meet the Project Basis of Design for COMP3 Project [Ref.18] and Material selection philosophy for COMP3 Project [Ref. 28].
-
The use of asbestos material is totally prohibited.
-
Bolts, nuts & mounting brackets shall be as per Specification for structural material for
COMP3 Project [Ref.36].
- Materials for instrumentation shall be designed in accordance with Instrumentation
requirements for packaged equipment for COMP3 Project [Ref.20].
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- Materials for electrical components shall be designed in accordance with Technical
Specification for Electrical Packaged Equipment for COMP3 Project [Ref.30].
- VENDOR to provide the suitable fixing accessories as per CONTRACTOR requirement for mounting of all Safety & lifesaving equipment weatherproof and UV resistant cabinets on the wall mounting or deck plating / grating as required.
7.2.2 Firefighting equipment
-
The extinguishers shall be designed so that it may be refilled and recharged easily by the user and will not have to be returned to the manufacturer for servicing. The cartridge-operated type is preferred because it meets this requirement more readily than the pressurized type.
-
Dry chemical extinguishers shall not be used on equipment that is sensitive to dust,
corrosion, or abrasion.
-
Portable fire extinguishers shall meet the requirements of local regulations in addition to the minimum requirements of NFPA 10 [Ref.80], 33 CFR Part 145 [Ref.90], API RP 14G [Ref.67]. Extinguishers shall be designed to be corrosion resistant in a marine environment.
-
CO2 extinguishers are pressurized and shall conform to the requirements of the
authority having jurisdiction.
- CO2 extinguishers are not recommended for outdoor use because of wind effects on
the gas discharge.
-
CO2 extinguishers shall be designed for a minimum pressure of 124 bar and shall be provided with a suitable pressure relief device as per UL 154 standard [Ref. 86].
-
Fire water system components shall meet the testing requirements of the national
approval agencies (UL, FM, CEN, etc.).
-
All materials proposed for the system shall be suitable for offshore saline and high UV environmental conditions and shall meet the Project Basis of Design for COMP3 Project [Ref.18] and Material selection philosophy for COMP3 Project [Ref. 27].
-
The use of asbestos material is totally prohibited.
-
Bolts, nuts & mounting brackets shall be as per Specification for Structural Material for
COMP3 Project [Ref.36].
-
Dry chemical extinguishers are not recommended for fires involving electrical equipment because of the need for a clean agent (one that leaves no solid deposits) to avoid damaging electrical components.
-
All firefighting equipment including all materials, components, equipment and accessories shall be Underwriters Laboratory (UL) listed or Factory Mutual (FM) approved, if demonstrated that certification doesn’t exists for certain equipment or components, the VENDOR shall make sure they are listed/approved by the latest Qatar Civil Defense Recognized Listing and Testing Authorities. Any deviation from
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
these requirements shall be documented and formally approved by Authority having jurisdiction.
-
All firefighting equipment including cabinet shall be painted fire red color (RAL 3000).
-
All fire extinguisher cabinet shall be IP56 rated.
-
10% spare fire extinguishers shall be provided for all types and capacities of the
extinguishers.
7.2.3 Approved Extinguishers
- Extinguishers and agents shall be approved by the authority having jurisdiction, such
as the governmental authority, or as required in the project specifications.
- The extinguisher shall meet requirements of the authority/COMPANY.
7.2.3.1 Class A, B and C Fires
Class A, B and C fires, are defined in accordance with NFPA 10 [Ref.80] in the following Sections.
7.2.3.2 Class A Fires
Class A fires involve ordinary combustible materials, such as wood, cloth, paper, rubber and many plastics. Multipurpose dry chemical extinguishers or pressurized water extinguishers shall be used to extinguish fires of this classification.
7.2.3.3 Class B Fires
Class B fires involve flammable liquids, oils, greases, tars, oil-based paints, lacquers, and flammable gases. Potassium bicarbonate dry chemical, or potassium bicarbonate plus urea (Monnex or equal) shall be used to extinguish fires of this classification.
7.2.3.4 Class C Fires
Class C fires involve energized electrical equipment. This makes the electrical non-conductivity of the extinguishing media important. CO2 extinguishers shall be used for Class C fires. Multipurpose dry chemical extinguishers may also be used for Class B and Class C fires.
7.2.4 Hazardous Area Classification
All instrumentation shall be suitable for use in Zone 1, Gas Group IIB & Temperature Class T3 hazardous area as minimum.
All outdoor field / electrical equipment shall be suitable for use in Zone 2, Gas Group IIB & Temperature Class T3 hazardous area as minimum unless otherwise mentioned in this specification.
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
7.2.5 Wind Load
All equipment shall be designed for wind load as per API RP 2A Ref [Ref.64]. The design wind speeds shall be as per Topside Structural Design Basis (Greenfield) for COMP3 Project [Ref 21].
7.2.6 Seismic Design
Seismic design shall be carried out as per API RP 2EQ [Ref.65]. Seismic Zone shall be in accordance with Topside Structural Design Basis (Greenfield) for COMP3 Project [Ref.21].
7.2.7 Painting and Protective Coatings
Surface preparation and application of protective coatings shall be in accordance with Specification for fixed facilities Protective Coating for COMP3 Project [Ref.22]. All applicable accessories (nuts, bolts, mounting brackets, washers etc.,) shall be of suitable material and coated as per Specification for fixed facilities Protective Coating requirements for COMP3 Project [Ref.22]. The painting for the firefighting equipment shall be fire red color (RAL-3000) [Ref.1].
For listed equipment where application of Project Doc. Specification for fixed facilities protective coating for COMP3 Project [Ref.22] shall void the concerned approvals (or), equipment with application of Project Doc. Specification for fixed facilities protective coating for COMP3 Project [Ref.22] is not available with required listing, MANUFACTURER’S standard approved painting/coating specification shall apply. For all non-listed items, the Specification for fixed facilities Protective Coating for COMP3 Project [Ref.22] shall apply. These shall be clearly mentioned by VENDOR in their clarification list for each item.
7.2.8 Spare Parts and Special Tools
Spares required for start-up, pre-commissioning & commissioning of the package shall be furnished along with VENDOR’s quotation and shall be included in the scope of supply. VENDOR shall follow applicable sections of Spare Parts Management Plan [Ref.26]. The spare parts shall be properly tagged by stainless steel tags and coded to facilitate future identification and intended usage.
All spares shall be packaged separately and clearly marked as ‘Spare Parts’ and shipped with the equipment in accordance with the instructions from CONTRACTOR/COMPANY.
Any Special Tools, Tackles and Calibration equipment required for operation and maintenance (including assembly or disassembly of the components) of the equipment within the package shall be furnished along with VENDOR’s quotation and shall be included in the scope of supply.
7.2.9 Training
VENDOR shall quote training within the proposal complete with details and pricing of any training necessary at VENDOR’s workplace and for CONTRACTOR/COMPANY evaluation.
(onshore/offshore)
site
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
7.2.10 Guarantee
VENDOR shall take full responsibility for the design and performance of the supplied equipment including but not limited to all the components supplied under this Specification.
VENDOR shall provide mechanical and performance guarantees for the equipment/ package to meet the design requirements stipulated in this Specification.
7.2.11 Warranty
VENDOR shall warrant each equipment supplied to be free from defects in material, workmanship and construction. The warranty period shall be 24 months after the system has been commissioned.
If, upon examination the product is found defective, then it is VENDOR’s obligation to repair or provide replacement of the defective unit or its components at the earliest.
All SUB-VENDOR warranty and guarantee shall be under the remit of the VENDOR, who shall take full responsibility for the overall package.
7.2.12 Preservation, Protection and Packing Requirement
VENDOR shall develop specific Equipment Preservation and protection procedure and implement to preserve and protect the equipment during shipment, storage, construction, and till commissioning.
VENDOR specific Preservation Procedures shall be established and implemented for preservation of equipment/material during and after manufacture, installation and commissioning and until hand over to the COMPANY.
Equipment shall be protected against the effects of climatic conditions such as rain, snow, freezing, high humidity, fresh and saltwater splashing, salt air, sunlight, and mildew.
VENDORs are required to submit to CONTRACTOR/ COMPANY the preservation procedure for the shipped equipment for review and approval.
Plastic or wooden closures are not accepted. Temporary closures shall be painted with a distinctive color.
All drains, instrument tubing, and small piping connections shall be capped or plugged with metal caps or plugs. Temporary plugs shall be painted with a distinctive color.
Preparation for shipment and storage shall be in accordance with manufacturer standard. Seaworthy packing, preservation and suitable preparation of the units for transportation and 12 months outdoor storage in marine environment is requested.
Documents including uploading, unpacking and lifting instructions, a description of the reassembly steps required for installation and pre-commissioning and start up instructions shall be included with the package. The number of copies of documents to be provided shall be as stated in the requisition.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
The preservation requirement for equipment for site storage and preservation shall be in accordance with Handling, Storage, Packing & Preservation Procedure [Ref.47].
Prior to shipment, all instrumentation and other equipment vulnerable to damage shall be disassembled and boxed separately for shipment.
VENDOR shall ensure the equipment is suitably supported and braced for transport. COMPANY shall be the sole judge of adequacy of export preparation.
7.3 Health, Safety, Environment and Security
The overall requirements with regards to Health and Safety are to meet the Qatar Regulations, Project Specifications and requirements stipulated in the International Codes and Standards mentioned in this specification and other project specifications.
VENDOR shall ensure that appropriate arrangements are in place to protect the health and safety of its employees. VENDOR shall have established and shall maintain an HSE Management System including Health and Safety Policy as well as Environmental Management System based on ISO 14001 [Ref.79] Standard and shall ensure that its suppliers and sub-suppliers also establish and maintain the same. Such Management Systems shall be fully auditable by CONTRACTOR, and as a minimum conform to CONTRACTOR requirements.
VENDOR shall ensure materials which are carcinogenic or contain lead are not used in the manufacture of the equipment.
7.4 Quality Assurance
VENDOR is required to have a documented Quality Management System in place that is supported by an established quality organization. The VENDOR shall implement a Quality System and shall demonstrate quality control of suppliers and SUB-VENDORs.
Project Quality Requirements for VENDORs shall be in accordance with Project Quality Requirements for Suppliers [Ref. 45]. VENDOR Quality System shall be in accordance with the ISO 9001:2015 [Ref.78] series of requirements. The effectiveness of Quality System and VENDOR’s compliance with it shall be subjected to monitoring by CONTRACTOR/ COMPANY and in addition may be audited following as agreed period of notice. VENDOR shall develop a ‘Project Quality Plan’ and ‘Inspection & Test Plan’ (ITP) for CONTRACTOR/COMPANY approval. The format and outline content of the quality plan shall be agreed between VENDOR and COMPANY and CONTRACTOR, prior to order placement. Where VENDOR sub-contract the whole of main part of the material / equipment, these requirements shall be applied in full to SUB-VENDOR.
7.4.1 Material Traceability
VENDOR shall ensure that all requirements of Material Traceability to trace the material, marking of materials, chemical analysis, mechanical properties, certified material test reports, colour coding, quality assurance system and procedures, etc. for equipment, piping, electrical, instrumentation and structural materials are fully complied with international standard practice.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
VENDOR’s internal Management System for material traceability shall be fully auditable by CONTRACTOR, and as a minimum conform to CONTRACTOR requirements.
7.4.2 Design / Materials Documentation Approval
VENDOR’s design and materials selection criteria shall be documented and submitted for COMPANY / CONTRACTOR’s review and approval before fabrication/manufacturing.
7.4.3 Preliminary and Detailed Design Conformance Report
Both Preliminary and Detailed Design Conformance Report shall be subjected to COMPANY / CONTRACTOR’s review, as applicable, to ensure the design is in conformance with codes & standards associated with this Technical Specification.
7.4.4 Manufacturing Procedures and Specifications
VENDOR shall timely submit all manufacturing procedures and specifications according to ‘VENDOR DATA REQUIREMENT LIST (VDRL)’ /‘VENDOR DATA REQUIREMENT SCHEDULE (VDRS)’.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
8 TECHNICAL DESIGN REQUIREMENT FOR SAFETY EQUIPMENT
8.1 Combined Safety Shower and Eyewash Station
- Equipment shall be combined safety shower & eyewash with individual chiller, heater
& water storage tank on the top type conforming to ANSI/ISEA Z358.1 [Ref.63].
-
The combined safety shower & eyewash station shall be provided within 10 sec reach or 15 m distance away from chemical handling area (e.g. MEG storage Tank). It should be situated in a prominent position, clearly visible, well-lit, and free from any obstructions. It should be located on the same level as the hazard and the path of travel.
-
The operating valves shall remain open until intentionally shut off. The operating valves
shall be self-draining.
- Hand-held drench hoses are not an acceptable substitute for emergency shower /
eyewash.
- VENDOR shall provide adequate lighting with integrated battery at emergency shower
/ eyewash station.
-
All block valves in the system shall be locked open.
-
The water temperature at the emergency shower & eyewash shall be maintained between (59 oF and 95 oF) 15 oC and 35 oC using thermally insulated piping, based on 15 minutes continuous operation of the shower.
-
Emergency shower & eyewash facilities installed on offshore decks shall rest on steel platforms with an opening in the floor for drainage, which shall be piped to safe location.
-
Actuation of an emergency shower & eyewash shall trigger an audible & visual alarm
locally and also provision for remote alarms shall be provided.
- The safety shower & eyewash shall be designed as follows:
a) The minimum unobstructed area inside shall be (48 in) 1,200 mm in diameter.
b) The safety shower/eyewash shall be permanently connected to a source of
potable water.
c) Electric heater & Chiller Unit shall be provided to maintain the water temperature
between 15 oC and 35 oC.
- The water tank shall be equipped with a low-level switch delivering an alarm (remote) when the tank is empty for refilling purpose and also Local alarm (high level) shall be provided to stop the tank refilling.
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
The water tank shall be made of GRP material, and the water tank capacity shall be 1200 liters. All electrical equipment including chiller shall be suitable for use in Zone 2, Gas group IIB & Temperature Class T3 hazardous area [Ref.61].
-
The Unit shall consist of a galvanized pipe structure complete with shower and eyewash unit. They shall be suitable for outdoor installation & marine environment.
-
Activation of the shower shall be by panic bar and the eye-wash unit shall be by push flag or foot treadle. The valves, once operated, shall remain open until such time as they are shut-off manually.
-
The units shall have instruction notices in English in waterproof material located in
direct view.
-
Safety shower shall be able to deliver minimum flow of 20 gpm (75.7 lpm) for minimum 15 minutes and minimum flushing fluid flow for eyewash is 0.4 gpm (1.5 lpm) for 15 minutes at (at approximately 2-3 barg) inline with ANSI/ISEA Z358.1.
-
All piping within the safety shower/eyewash unit shall be insulated to prevent scalding.
-
The safety shower shall be equipped with a limit switch delivering a signal to DCS
when the safety shower will be in operation.
-
Anti-surge heads with integral flow control for eyewash and shower head shall be provided. Dust covers shall be provided for the eyewash heads and designed to automatically dislodge in a safe manner when water is turned on.
-
The combined safety shower and eyewash unit shall come with water treatment additives to prevent growth of harmful organisms in the water. VENDOR shall ensure expiry dates of the additives are present on the label. VENDOR shall advise if these additives need replacement at regular intervals.
-
Stainless steel (SS 316) identification tag shall be provided.
-
Test certificates and relevant approvals shall be provided.
-
Lifting lugs shall be provided for erection of Safety shower & eyewash.
-
The combined safety shower and eyewash unit shall be provided with (two diagonally opposite where possible) earthing terminals welded to the equipment skid. Earthing shall be in compliance with Technical specification for Equipment Grounding and Bonding for COMP3 Project [Ref.43].
-
All internal wiring/cabling and external cabling shall follow Technical specification for Electrical Power Cables, Control and Earthing Cables for COMP3 Project [Ref.31] and Specification for Instrument Cables & Cable Glands for COMP3 Project [Ref.34] as applicable.
-
3D model for the safety shower & eyewash station shall be provided in “zvf” format or
“sat” format. If file provided in “sat” format file size shall be less than 50mb.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- At VENDOR’S yard, Human Factor Engineering (HFE) verification shall be by
VENDOR as per checklist provided by HFE Specialist.
8.2 Portable Eyewash Unit
-
Self-contained Portable eyewash unit made of high-density polyethylene conforming to ANSI/ISEA Z358.1 [Ref. 63] shall be provided in Battery Room of LER building.
-
Portable eyewash unit shall be suitable for wall mounting in indoor locations.
-
Portable eyewash unit shall be supplied in GRP cabinet with white lettering on a green background and clear door and shall include 2 x 32 Oz. (2 x approx.1000ml) eyewash bottles.
-
A lockable threaded cap shall be provided on each bottle.
-
The eyewash units shall be green in colour and provided with stainless steel tags.
-
The bottles shall be kept in GRP cabinet.
8.3 Lighted Windsock
- Lighted windsock shall conform to CAP 437 [Ref.71] & shall be suitable for use in Zone
1, Gas group IIB & Temperature Class T3 hazardous area.
-
Windsocks shall be capable of withstanding wind speeds of up to 38.6 m/s (3 second gust). Windsocks shall be constructed of long-life nylon material treated to resist the effects of wind and weather.
-
Windsock shall be able to rotate at 360º angle.
-
The colour of the windsock shall provide maximum contrast against its background.
-
Windsock shall be provided on the highest point of pedestal crane structure.
-
Windsock is supplied part of Crane Vendor Package.
-
Windsock shall comply with COMPANY Standard Ref [15].
8.4 Fireman Equipment Cabinet
- Fireman equipment cabinet shall be provided near the temporary refuge, outside LER
building at WHP 13N & each RPs.
- The cabinet shall be sufficient to accommodate the following items;
a) 2 Sets of Fire Fighting Suit (coat, trouser, fire helmet, fire hand gloves, fireman
long boot, face mask/hood)
b) 2 Sets of Self-Contained Breathing Apparatus (SCBA) provided as per Section 9.8
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
c) 2 No’s of Portable battery (explosion proof) operated safety lamp capable of functioning efficiently for a period not less than 3 hours and shall be suitable for operation in a zone 1, gas group IIB & Temp class T3 atmosphere.
d) 2 No’s of Fireman’s Axe (completed with belt and porch)
e) 2 No’s of Lifelines (15 m in length)
f) SCBA Cylinders (spare).
- The following are the requirements for fireman equipment cabinet;
a) Rigid fiberglass containers, accessible by full length, hinged doors
b) All enclosed hardware such as hinges, latches, handles and bolting shall be of 316
SS
c) Adequate bottom and back frames shall be provided to permit deck or bulkhead
mounting
d) Wear instructions shall be permanently attached to the inside of door of container
at a height to be easily read by a person standing in front of the container.
e) Instructions shall be in English language.
f) Ventilation and drainage facilities to be provided for container with care to avoid
ingress of sea/rainwater.
8.5 Chemical Handling Safety Kit
- Chemical handling safety kit shall be provided nearby hazardous chemicals handling
area., e.g. MEG Storage Tank.
-
The chemical handling safety kit shall meet OSHA requirement.
-
The kit shall contain, as minimum:
a) Face mask (3 nos.);
b) Chemical splash protection apron (3 nos.);
c) Chemical handling gloves (3 nos.);
d) Chemical resistant coverall (3 nos.);
e) Chemical resistant goggles (3 nos.);
f) Chemical splash Shield (3 nos.);
g) Chemical protective boots (3 nos.);
h) Filter respirators (3 nos.); and
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
i) Portable Eyewash bottles/ Ear plugs (1 box of 100 pieces).
Cabinet
-
The cabinet shall be designed to be open fronted to permit rapid removal and deployment in an emergency situation. The cabinet shall be provided with a clear list of contents and appropriate description.
-
The design of the cabinet shall have no sharp corners or edges which could cause
personal injury.
- The cabinet shall be manufactured from UV resistant fire-retardant GRP and shall be
weatherproof.
- All cabinet accessories including hinges/latches, bolting, and fittings shall be made of
stainless steel (SS 316) fittings.
- The cabinet shall have clear marking “CHEMICAL HANDLING SAFETY KIT” painted
in English language.
8.6 Electrical Safety Kit
Electrical safety kit shall be provided inside Electrical & Instrument room and UPS, Instrument & Telecom room & shall include as a minimum:
-
2 sets Rubber Insulating Gloves, Leather Protectors and Sleeves;
-
1 pair Dielectric Footwear;
-
1 set Insulating Blankets and Accessories;
-
1 set Insulating Shielding / Roll Blankets;
-
4 sets Switchboard Matting;
-
1 set Hot Sticks, Static Discharge Sticks, Rescue Hooks;
-
2 sets Face Shield with Goggles;
-
1 set Lockout / Tagout Box (for HV and LV);
-
1 set Portable Warning Notice;
-
1 set Voltage Detector with Flexible Antenna Contact;
-
1 set Wall Mounted Supports for Sticks and Voltages Detectors;
-
1 set Insulation Platform (outdoor models);
-
2 sets Cable cutter with insulated handles;
-
1 set Talcum powder can;
200-20-SH-SPC-00020_B
Page 35 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- 2 sets Arc-Rated Clothing and Protective Equipment (Category 2).
Electrical Safety kit Cabinet
-
Rigid fibre glass containers, accessible by full length, hinged doors.
-
All enclosed hardware such as hinges, latches, handles and bolting shall be of SS 316.
-
Adequate bottom and back frames shall be provided to permit deck or bulkhead
mounting.
- Wear instructions shall be permanently attached to the inside of door of container at a
height to be easily read by a person standing in front of the container.
-
Instructions shall be in English.
-
Ventilation and drainage facilities to be provided for container with care to avoid ingress
of sea/rainwater.
- The cabinet shall have clear marking “ELECTRICAL SAFETY KIT” painted in English language and shall display clear use of instructions. The cabinet shall be provided with a clear list of contents and appropriate description.
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
9 TECHNICAL DESIGN REQUIREMENT FOR LIFESAVING EQUIPMENT
9.1 Life Raft
-
Life raft systems consisting of Encapsulated Jettison type/ Throw overboard type life raft, a protective cover, a tilting cradle and retaining straps suitable for marine environment shall be provided at each platform (RPs & WHP 13N).
-
Life raft system shall have Inclined Launching Racks.
-
The cradle supporting each raft shall allow the launching of the container and its raft
by only one person.
-
Each Life raft shall be designed for 50% POB in line requirements in Chapter III Life Saving Appliances and Arrangements) Part B, Section II – Passenger Ships, Regulation 21 Section 1.1.1 of SOLAS Standard) [Ref.72].
-
Each life raft shall be capable of single man launch and have automatic inflation action
following launch.
- Each canister shall be mounted at handrail level and clearly marked to show its method
of operation.
-
The life raft and its fittings shall be so constructed as to enable it to be towed at a speed of 3 knots in calm water when loaded with its full complement of persons and equipment and with one of its sea-anchors streamed. The Material of construction of enclosure shall be fiber glass.
-
The life raft shall have a canopy to protect the occupants from exposure which is automatically set in place when the life raft is launched and waterborne. Canopy shall be fluorescent orange in colour.
-
Each life raft shall be provided with two units of IMO SOLAS (IMO IE110E) and
GMDSS compliant portable VHF marine handheld radios.
-
Each life raft shall be provided with Two units of EPIRBs (AIS) operating on the international satellite distress frequency of 406 MHz, One unit of SART (AIS) and One unit of SART (radar) operating in the 9 GHz marine radar frequency band.
-
All life raft communication equipment including EPIRBs & SARTs shall be stored in an Ex ‘e’ enclosure located adjacent to the life raft. The enclosure contents shall be clearly indicated on the enclosure.
-
Individual weights for the design of life rafts shall be a minimum of 95 kg (198.5 lbs.).
-
Life raft shall be:
a) Manufactured from durable polyurethane coated fabric
b) Easy to fit
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
c) Provided with GRP containers
d) Able to be dropped from high elevation
- The life raft shall be so constructed that when it is dropped into the water from a height
of 25 m and it shall work satisfactorily drop-tested from at least that height.
- Life raft shall be Inflatable type and constructed as to be capable of withstanding
exposure for 30 days afloat in all sea conditions.
Accessories
VENDOR shall include as minimum:
-
One buoyant rescue quoit, attached to not less than 30 m of buoyant line.
-
One knife of the non-folding type having a buoyant handle and lanyard attached and stowed in a pocket on the exterior of the canopy near the point at which the painter is attached to the life raft.
-
One buoyant bailer.
-
Two sponges.
-
Two sea anchors each with a shock resistant hawser and tripping line if fitted, one
being spare and the other permanently attached to the life raft.
- Two buoyant paddles etc.
9.2 Scramble Net
- Scramble net shall be installed near life raft station. These nets shall be lowered freely
without any obstacle down to the sea level.
-
Length of the scramble net (top to bottom) shall be enough to reach 2m below the LAT from the tie-down point, width shall be minimum of 3 meters with mesh size of 250 mm X 250 mm. The final length shall be based on the deck where the scramble net will be installed on the respective platforms.
-
High tensile strength (tested to 10 times average body weight).
-
The scramble net is simply fixed to the deck or rail to enable deployment within seconds and can be easily rolled up for stowage. Permanent access for regular inspection and certification of pad eyes holding scramble net shall be provided. Edge of the platform shall be rounded to avoid cutting ropes.
-
Large numbers of crew may simultaneously disembark in the event of an emergency.
-
Scramble net shall be provided with spreader bar.
-
Spreader bar material shall be hardwood at every 2 meters.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
Scramble net shall be quick release system with webbings.
-
Free ropes for retrieval of Scramble net shall be included.
-
Scramble net shall be made with:
a) Flame retardant polyester webbing/ Durable polypropylene (or equivalent)
b) Fiberglass rods
c) Stainless steel (SS 316) fittings
d) Non-slip climbing and grip surface
Stowing Cover
- Stowing cover of the scramble net shall be made of fire retardant and UV resistant
plasticized linen (or equal) and shall be weatherproof.
- The cover shall enclose the net completely except for the four (4) stainless-steel wire
suspension ropes.
Support Frame
-
The scramble net shall be installed on a support frame.
-
The support frame shall consist of two vertical beams or tubulars, on top of which
another beam tubular shall be welded which will reach out from the platform.
-
The support frame will be installed in such way at deck to allow rolling and stowing of scramble net from the deck elevation. Support frame shall be cantilevered to allow lowering the net without obstruction.
-
This piece shall have connection points for the stainless-steel wire suspension ropes
of the net.
-
The support frame is to be designed to a maximum load (net and people) of 3000 kg.
-
The support frame will be welded to the outside of the platform deck.
-
The support frame shall be tested to a load of 4450 kg.
9.3 Lifebuoy
-
Lifebuoys shall be handrail mounted and located at strategic locations around the perimeter of the platform at each deck level. Life buoy shall be Perry Buoy, adult size, and in accordance with IMO SOLAS [Ref.72] and LSA Code [Ref.72] & [Ref.73].
-
All life buoys shall be equipped with both self-igniting lights and self-igniting smoke
signals.
200-20-SH-SPC-00020_B
Page 39 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- The smoke duration for the smoke signal shall be at least 15 minutes and the smoke
shall be highly visible in colour.
-
Ring buoys shall be equipped with automatic floating lights and lifelines.
-
Each life buoy shall include 40 meters (200 ft) of 8 mm UV stabilized orange
polyethylene line with container.
-
Each life buoy shall be manufactured with a high-density polyethylene skin, containing fire retardant and UV stabilizing additives. The core material shall be a rigid CFC free polyurethane foam.
-
Each life buoy shall be provided with a galvanized inverted “Y” mounting bracket.
-
Life buoys shall be polyurethane coated (or other approved equivalent), with black ultraviolet resistant polypropylene rope, and complete with galvanized steel mounting bracket.
-
Life buoys shall be provided with approved automatic electric water light rated for Zone 1, Gas Group IIB, and Temperature Class T3 hazardous area. The water light shall be attached to the Life buoy by a twelve (12) thread lanyard between 0.91 and 1.82 m (three (3) and six (6) ft.) in length. A bracket shall be provided for the light so that when the life buoy is cast, the water light shall pull free of the bracket. Batteries shall be included for the lights.
-
Containerized fast throw line (CFTL) with high density galvanized bracket shall be provided with a minimum length of 40 m distance from the mounting position and shall be sized accordingly to the elevation above Lowest Astronomical Tide (LAT). The fast throw line shall be attached to the Life buoy and the other end securely fastened to the platform.
9.4 Life Jacket and Cabinet
-
Life jackets shall be provided at the life raft and TEMPSC embarkation area (for 100% POB) and at each boat landing (5 nos. per cabinet) & in the crane cabin (1 no.).
-
Each life jacket shall be SOLAS approved Type-1 or equivalent adult size. Each life jacket shall be made of industrial safety orange nylon, sewn with mildew-resistance, rot-resistance thread, polypropylene or nylon webbing, closed-cell foam or other insulation designed to remain buoyant when punctured and to extend hypothermia protection, and provided with corrosion- resistant hardware.
-
Each life jacket shall have at least 0.02 m2 of retro-reflective material attached to each front side, back side, and reversible sides. The material shall be Type-1 material that is approved under USCG 46 CFR Part 164 Subpart 164.018 [Ref.88] or SOLAS. The material attached on each side of the jacket must be divided equally between the upper quadrants of the side, and the material in each quadrant must be attached as closely as possible to the shoulder area of the jacket.
-
Each life jacket shall have a water-activated light that is approved under USCG 46 CFR Part 161 Subpart 161.012 [Ref.89] or SOLAS. Each light shall be securely
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
attached to the life jacket and rated for Zone 1, Gas Group IIB, and Temperature Class T3. Batteries shall be included for the lights.
-
Life jackets shall be designed to turn an unconscious person from face down in the water to a vertical or slightly backward (face-up) position. Splash guards shall be provided.
-
Inherently buoyant life jackets shall be inspected and certified by a manufacturer
authorized Third Party and certified annually.
-
Cabinets shall be provided on the platform for storage of life jackets and shall be of waterproof UV resistant fiberglass construction in industrial safety orange with heavy duty, stainless steel (SS 316) hinges and stenciled with “LIFE JACKET” in English.
-
Each life jacket shall be provided with whistle, lanyard, water activated light, reflective
strips and grab loops.
- Jackets shall be made capable of being worn inside out. Should it be only worn one
way, it shall be so constructed to prevent it from being worn incorrectly.
-
The lifejacket shall be capable of being put on within one minute without assistance. It shall allow the wearer to jump a vertical distance of 4.5m into the water without injury and without dislodging and damaging the lifejacket.
-
The life jacket shall be in International Safety Orange colour.
-
The life jacket shall be equipped with stainless steel/ plastic SS-40 buckle snap hook,
encircling straps and a neck strap.
- The lifejacket shall not sustain burning after being totally enveloped in a fire for a period
of two seconds.
- Life jackets shall have buoyancy which is not reduced by more than 5% after 24 hours
of submersion in fresh water.
- Life jackets shall be adult sized, adjustable to fit and be designed at high buoyancy
levels to provide added protection when heavy work gear and clothing is worn.
9.5 Helicopter Crash and Rescue Equipment (HCRE) Cabinet
- HCRE cabinet shall be provided at WHP 13N & each RPs (except RP 9S) helideck
and shall be located at each stairway landing.
-
Crash and rescue equipment shall be stored adjacent to the helideck, and shall include adjustable wrench, bolt cutter, hacksaw (heavy duty) and spare blades, side cutting pliers, set of assorted screw drivers, harness knife with sheath, fire-resistant gloves, ladder, fire proof lifeline with rescue harness, Man-Made Mineral Fibre (MMMF) filter masks, power cutting tool, rescue grab hook and ladder, large rescue axe (non-wedge or aircraft type), crowbar, fire-resistant blanket, etc.
-
Two (2) nos. SCBA unit shall be provided inside each HCRE.
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- VENDOR shall include within their scope of supply any additional equipment and shall
meet all the requirements laid down in CAP 437 [Ref.71].
-
The contents of the HCRE shall be stored in a weatherproof fiberglass box and shall be easily accessible and located such that the box will not be exposed to an emergency incident on the helideck.
-
VENDOR shall provide the LIoyds register certification (inspection) for the HCRE
Cabinet.
- Cabinets shall be provided on the platform for storage of HCRE and shall be of UV resistant fiberglass with heavy duty 316 stainless steel hinges and stenciled with “HELICOPTER CRASH AND RESCUE EQUIPMENT CABINET” in English.
9.6 First Aid Kit
-
Industrial grade, waterproof, first aid kit shall be provided at the temporary refuge area, Electrical & Instrument room and UPS, Instrument & Telecom room and in the crane cabin.
-
The First Aid Kit container shall provide a means to be mounted at a fixed position. It
shall also be provided with a cover that is held closed with snap type fasteners.
-
External mounting flange or hangers shall be provided.
-
All supplies for each platform shall be provided in suitable containers to avoid shipping
items loose.
-
First aid kit(s) cabinet shall be wall mounted.
-
First aid kit shall comply with the OSHA [Ref.85], ANSI/ISEA [Ref.62] & COMPANY standard [Ref. 6] requirements and shall consist of the following supplies as a minimum:
a) Sterile adhesive plaster dressing strips
b) 2.5cm x 5m adhesive dressing tape
c) Pre-packed, non-alcohol antiseptic swabs
d) Crepe bandage: sizes medium and large
e) Elastic bandage: sizes medium and large
f) Triangular bandage
g) Body fluid “spill kit” comprising:
I.
II.
Disposable scoop and scraper
Infectious waste absorbent
200-20-SH-SPC-00020_B
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
III.
Disposable clinical waste bag (2 in number)
IV.
Hygienic wipes (2 in number)
h) Disposable gloves: sizes small, medium and large
i) Sterile eye pads
j) Sterile gauze swabs (3 per pack)
k) Chemical icepack
l) Pocket mask
m) Non-flammable, silver, space rescue blanket
n) Surgical face masks
o) Safety glasses or goggles
p) Packet of safety pins, assorted size
q) Short nosed, blunt scissors (12.5cm minimum length)
r) Sterile eyewash solution (10ml & 30ml ampoule)
s) Splinter forceps (125mm long)
t) Single use sterile splinter probe
u) Vomit bags
v) Sterile, non-medicated wound dressing: sizes medium and large
w) Antiseptic cream / lotion and anti-itch cream
x) O2 resuscitation kit
y) Burn dressing
z) Compress wound dressings
aa) Foil blanket
bb) First aid / CPR instruction booklet
cc) Log book
dd) Contents List
- The contents of the first aid kit shall be suitable for at least 20 to 30 persons as per
OSHA requirement.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- All the content shall be clearly marked and stored in such a manner that there is no
rattling. All content shall bear clear instructions for use.
- Each of the packages of first aid supplies shall be sealed in a transparent and
waterproof material.
-
The First Aid Kit shall be clearly marked with a red cross on a white background.
-
A content list shall be printed on the inside of the First Aid Kit Box.
9.7 Stretcher
- Folding Stretcher of an approved type shall be located inside temporary refuge area in
WHP 13N & each RPs.
Features:
a) Folded and Stored inside a valise
b) Minimum weight (5.5. kg)
c) Stretcher shall be easily washable and carry sectionalized and removable &,
Padded Head Rest.
d) The securing straps shall allow the horizontal and vertical transport of the injured
person.
e) Stretcher shall include all necessary equipment and lifting eyes allowing evacuation
by helicopter, crane or boat.
f)
It shall be suitable for two or four men carrying and can be maneuvered on narrow area (building air lock).
g) it shall be designed with suitable provision for wall mounting.
- Stretcher shall be Paraguard (FERNO) or Equivalent.
9.8 Self-Contained Breathing Apparatus Set and Cabinet (SCBA)
- Four (4) nos. SCBA sets within a cabinet shall be located outside the temporary refuge
area at each RPs & WHP 13N.
-
The cylinder shall be sized to supply 45 minutes (200Bar, 9L cylinder capacity) of breathing air under strenuous manual labor or rescue conditions in hostile atmospheres. Each unit shall include a spare cylinder.
-
Each self-contained breathing apparatus shall include a wide vision no-fogging face
mask with visor and nose cup.
- Each unit shall be complete with a five- strap head harness, waist and shoulder harness, regulator assembly, cylinder and valve connections (with provision of buddy
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
connection), ¼” male foster adapter plug in connection, and all hardware and components necessary for the safe and efficient use of the unit.
- Each unit shall be compatible with BA manifold outlets of fixed breathing air (cascade)
system.
-
The SCBA shall have the flexibility to receive breathing air from other equipment and must be provided at least one hose for the transfer of air from one cylinder to another cylinder via a RIC-UAC or equivalent connector (i.e. buddy breather, etc.).
-
Each air cylinder shall be reusable composite, light weight and user serviceable type,
and shall be capable of being refilled with standard fitting connection.
- The SCBA unit located outdoors shall be supplied with a weatherproof UV resistant,
fiber glass cabinet sized for the 4 nos. of SCBA sets and its spare cylinder.
- The fiberglass enclosure shall incorporate 316SS hardware, “SELF CONTAINED
BREATHING APPARATUS” in English.
- SCBA set shall comply with COMPANY Standard [Ref. 3].
9.9 Work Vest and Cabinet
- Work vest and cabinet shall be provided on Production Deck/Main Deck at WHP 13N
& each RPs for 100% POB.
- Work vest shall be provided in accordance with the requirements as specified for a
Type V PFD USCG.
-
All work vests shall be in adult size.
-
The work vest shall be made of flotation material coated with vinyl, which is tough, fire retardant, self-extinguishing, highly abrasive resistant, easily cleaned and shall retain buoyancy even when punctured. The material shall also be resistant to oil, gasoline and basic chemicals. It shall also have marking and labelling from screen printed in water resistant vinyl ink.
-
The minimum buoyancy is 70 Newton.
-
The work vest shall be suitable for wearing over coveralls.
-
Work vest shall be equipped with stainless steel snap hooks and D-rings, with two
encircling belts with snag resistant buckles.
- Work vest shall have opening on back to accommodate most brands of fall protection
harnesses.
-
Work vest shall be self-extinguishing under ASTM1692-74 [Ref.70].
-
Work vests shall be of International Orange colour and clearly marked with the words
“WORK VEST” in black block letters.
200-20-SH-SPC-00020_B
Page 45 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
Work Vest Cabinet
- Work vests shall be kept in a fire-retardant rigid fiberglass cabinet. The cabinet shall
be watertight, weatherproof and corrosion resistant.
-
The cabinet shall be constructed of heavy-duty glass reinforced plastic (GRP).
-
All fitting shall be made of stainless steel (SS 316).
-
The cabinet shall incorporate provisions for both drainage and ventilation and afford
full weather proofing to the stored contents.
-
The cabinet shall be red.
-
The words “WORK VEST” shall be clearly painted with white block letters not less than
50 mm high on the outside of the cabinet.
- The cabinet shall be the side opening type, with a door of transparent/ clear material
to enable visibility of cabinet content.
9.10 Oil Spill Kit and cabinet
-
Oil spill kit shall be provided near Helideck
-
The oil spill kit shall meet SOLAS/IMO requirement and approval.
-
As minimum the kit shall contain the following:
a) Absorbent pillow;
b) Absorbent booms;
c) Oil absorbent pads;
d) Oil and sludge cleaner;
e) Oil resistant Gloves;
f) Oil spill clean-up guide;
g) Natural hand cleaner;
h) Absorbent roll;
i) Contaminated waste bags;
j) Disposable coverall (size XL).
Cabinet
- The cabinet shall be manufactured from UV resistant and fire-retardant GRP and shall
be weatherproof.
200-20-SH-SPC-00020_B
Page 46 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- The cabinet shall be suitable to be located at outdoor location in an offshore
environment.
- The cabinet shall have ventilation louvers and drainage holes to eliminate any build-
up of moisture within.
- All cabinet accessories including hinges/latches, bolting, and fittings shall be made of
SS316 stainless steel fittings.
- The cabinet shall have clear marking “OIL SPILL KIT” painted in English language.
9.11 Breathing Apparatus (BA) Escape Sets and Cabinet
- BA Escape Sets shall be provided at the Temporary Refuge in WHP 13N & each RPs
for 100% POB.
-
BA shall be suitable to be used in H2S environment and other hazardous environment.
-
The unit consist of compressed air steel cylinder connected to facemask by hose,
stored in carrying bag.
- The unit shall have constant flow of air supply, which is activated through first breath
activation.
-
The breathing apparatus (BA) shall include a bottle of a capacity of 3 liters with pressurized air/oxygen at 200 bars, connected to the mask by a flexible hose, to provide protection for at least 15 minutes during escape from the temporary refuge area.
-
A first stage reducer shall be included to provide a high performance for 200 or 300 bar without adjustment (1000 I/min. available nominal flow, 500 I/min available flow at cylinder pressure as low as 20 bar). The balanced piston design for the lung demand valve eliminates medium pressure sensitivity and it has the optimum relationship between size, serviceability and reliability (4-10 millibar first activation pressure; no by- pass required; supplementary supply included, positive pressure maintained, even at 10 bar and 300 I/min).
-
The BA escape sets shall have a ¼” connector “male” foster type or equivalent quick coupler to the flexibility to receive breathing air from other equipment via an airline connection.
-
The mask shall be compatible with end hose connection of BA manifold during 2 hours
mustering in TR.
- The facemask shall have quick donning flame retardant slip-on hood with positive
pressure control.
-
The air facemask design shall have a long life UV-resistant neck seal.
-
The carrying bag shall be a high visibility orange bag, incorporating photoluminescent
panel.
200-20-SH-SPC-00020_B
Page 47 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
The bag shall be flame retardant, anti-static bag with adjustable carrying strap.
-
The bag has transparent viewing window to allow checking pressure indication.
-
BA shall be provided with the hose connection compatible with the SCBA and
Breathing Air Manifold (Breathing Air Manifold shall be by OTHERS).
-
One (1) unit of BA shall be provided inside the crane cabin.
-
BA set shall comply with COMPANY Standard [Ref. 3].
BA Cabinet
- The cabinet shall be designed to be open fronted with double door to permit rapid
removal and deployment in an emergency situation.
- The cabinet shall be manufactured from UV resistant and fire-retardant green GRP
and shall be weatherproof.
- The cabinet shall be suitable to be located at outdoor location in an offshore
environment.
- The cabinet shall have ventilation louvers and drainage holes to eliminate any build-
up of moisture within.
- All cabinet accessories including hinges/latches, bolting, and fittings shall be made of
SS316 stainless steel fittings.
- The cabinet shall have clear marking “BREATHING APPARATUS ESCAPE SET”
painted in English language and shall display clear instruction of use.
9.12 Medical Oxygen Cylinder with face mask
Medical Oxygen Cylinder shall be provided inside the LER at each RPs & WHP13N.
The oxygen cylinder shall be complete with the valve regulator, oxygen powered demand valve, face mask and adjustable cart for the cylinder.
200-20-SH-SPC-00020_B
Page 48 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
10 TECHNICAL DESIGN REQUIREMENT
FOR
FIREFIGHTING
EQUIPMENT
10.1 Dry Chemical Powder BC (Potassium Bicarbonate) Handheld Extinguisher 9 kg
-
9 kg Dry chemical handheld Extinguishers shall be provided for use at Process areas & Crane machinery room. Extinguisher shall be cartridge type, the expellant gas being N2. The powder shall have inherent anti-caking quality or shall undergo a proven anti- caking treatment.
-
The expellant gas cylinders shall be made up of steel.
-
The extinguishing agent shall be compatible with foam and shall have suitable
characteristics for the specified extinguisher.
-
Portable dry chemical powder extinguishers (BC type) shall be filled with Potassium Bicarbonate. Each unit shall have a net capacity of 9 kg of the extinguishing agent. The BC type extinguisher shall be rated for 120-B:C hazards. They shall be manufactured and tested in accordance with NFPA 10 [Ref. 80]. Each fire extinguisher shall have a minimum discharge time of 20-25 seconds and effective range of approximately 9 m.
-
All discharge hoses shall be made of non-electrical conducting flexible neoprene and shall be capable of 90° bends without kinking. A discharge hose retainer shall be provided.
-
The extinguisher shall come with unit discharge indicator and discharge lever.
-
Each extinguisher shall have a bottom skirt, to raise the body not less than 6 mm above
the floor.
- The extinguisher top elevation shall not exceed 1.07 m (above the floor) in installed
condition.
- Each extinguisher shall be provided with 35 mm wide mounting point on the shoulder
of the body shell, suitable for use with a bracket.
-
VENDOR shall supply all brackets/hooks and fittings for the portable extinguishers. The bracket shall be of such design that the extinguisher is ready for instant use without extra handling.
-
For indoor locations, each extinguisher is specified with wall bracket for mounting.
-
For outdoor locations, extinguishers will be specified with a weather-proof fire
extinguisher cabinet.
-
The cabinet shall be made from fire retardant and UV resistant heavy duty GRP.
-
High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with H2S presence.
200-20-SH-SPC-00020_B
Page 49 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
The cabinet door shall be hinged and shall not be lockable.
-
All handles, fittings, door hinges and nuts and bolts used on the cabinets shall be
manufactured from Stainless Steel 316L.
-
Cabinets shall be of red colour.
-
The words “FIRE EXTINGUISHER” shall be clearly painted with white block letters on
the outside of the cabinet.
-
Nameplates on each extinguisher shall identify operation instructions, agent capacity in kg., class of fire, fire rating and approval standard. The language used shall be English.
-
Each extinguisher shall be supplied with refill instructions.
-
Each fire extinguisher shall be furnished with a maintenance record plate for the
purpose of indicating the next inspection by month and year.
-
Material for head cap assembly shall be corrosion resistant. Hose coupling shall be 316L stainless steel. All carrying and operating handles shall be pistol-grip design made of steel with electro-chemical corrosion resistance. Spray nozzle, springs and moving parts shall be 316L stainless steel.
-
Extinguishers including mounting hardware shall meet all requirements of NFPA and shall be approved by a recognized testing organisation such as UL, FM or equivalent.
-
To maintain the firefighting efficiency and rating of the extinguisher, only the agent
recommended by the extinguisher manufacturer shall be used.
- To ensure optimum effectiveness, the granule size, weight, and flow characteristics of the agent shall be compatible with the extinguisher nozzle design, hose size, and pressure.
10.2 Carbon Dioxide Handheld Extinguisher 4.5 kg
-
4.5 kg Carbon Dioxide handheld extinguisher shall be provided for use at enclosure and electrical equipment areas. The extinguisher shall be rated for 10-B: C hazards. They shall be manufactured and tested in accordance with NFPA 10 [Ref. 80].
-
The CO2 gas cylinders shall be made up of Aluminium.
-
The CO2 portable fire extinguishers shall have a horn shaped directional discharge
nozzle.
- The extinguisher shall have a minimum discharge time of 8 to 30 seconds, with an
effective discharge range of approximately 1 to 2.5 m.
- All discharge hoses shall be made of non-electrical conductive flexible neoprene and shall be capable of 90° bends without kinking. A discharge hose retainer shall be provided.
200-20-SH-SPC-00020_B
Page 50 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- Each extinguisher shall have a bottom skirt, to raise the body not less than 6 mm above
the floor.
- The extinguisher top elevation shall not exceed 1.07 m (above the floor) in installed
condition.
-
The extinguisher shall be constantly pressurized type.
-
The extinguisher shall come with unit discharge indicator and discharge lever.
-
VENDOR shall supply all brackets/hooks and fittings for the portable extinguishers. The bracket shall be of such design that the extinguisher is ready for instant use without extra handling.
-
Each extinguisher shall be provided with wide mounting point on the shoulder of the body shell, suitable for use with a bracket. The bracket shall be of such design that the extinguisher is ready for instant use without extra handling.
-
Extinguisher shall be specified with fire extinguisher cabinet for outdoor locations with
decks mounted, and wall bracket for indoor locations.
-
The cabinet shall be made from fire retardant and UV resistant heavy-duty GRP.
-
High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with possible H2S presence.
-
The cabinet door shall be hinged and shall not be lockable.
-
All handles, fittings, door hinges and nuts and bolts used on the cabinets shall be
manufactured from Stainless Steel 316L.
-
The extinguisher color shall be fire red color (RAL-3000).
-
The words “FIRE EXTINGUISHER” shall be clearly painted with white block letters on
the outside of the cabinet.
-
Each extinguisher shall be provided with nameplates to identify operation instructions, agent capacity in kg, class of fire, fire rating and approval standard. The language used shall be English.
-
Each extinguisher shall be supplied with refill instructions.
-
Each fire extinguisher shall be furnished with a maintenance record plate for indicating
the next inspection by month and year.
- Material for head cap assembly shall be corrosion resistant. Hose coupling shall be 316L stainless steel. All carrying and operating handles shall be pistol-grip design made of steel with electro-chemical corrosion resistance. Spray nozzle, springs and moving parts shall be 316L stainless steel.
200-20-SH-SPC-00020_B
Page 51 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- Extinguishers including mounting hardware shall meet all requirements of NFPA and shall be approved by a recognized testing organisation such as UL, FM or equivalent.
10.3 Carbon Dioxide Wheeled Extinguisher 22.5 kg
-
22.5 kg Carbon Dioxide Wheeled Extinguishers shall be provided for use at helideck area. The extinguisher shall be rated for 20-B:C hazards. They shall be manufactured and tested in accordance with NFPA 10 [Ref. 80].
-
The CO2 wheeled fire extinguishers shall have a horn shaped directional discharge
nozzle.
- The extinguisher shall have a minimum discharge time of minimum 30-35 seconds,
with an effective discharge range of approximately 3 to 4m.
-
The extinguisher shall have a test pressure of 200 bar.
-
The extinguisher shall have an operating pressure of 50 bar at 20ºC.
-
All discharge hoses shall be made of non-electrical conductive flexible neoprene and shall be capable of 90° bends without kinking. A discharge hose retainer shall be provided.
-
A 2.5 m extension applicator complete with insulation shall be provided.
-
The extinguisher shall come with unit discharge indicator and discharge lever.
-
The type of operating valve shall be brass cylinder valve.
-
Wheeled extinguisher units shall have two wheels (semi-pneumatic, non-sparking/anti- static) for transport and to support the extinguisher upright. The extinguisher shall be of a slim line profile suitable for ease of maneuvering down any secondary walkway/escape route & shall be designed for transport on grated deck.
-
Each wheeled fire extinguisher shall be provided with a UV-resistant red-vinyl cover to protect from sunlight and salt laden atmosphere. The cover shall not obstruct the quick and convenient operation of the extinguisher.
-
The extinguisher color shall be fire red color (RAL-3000).
-
High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with H2S presence.
-
Each extinguisher shall be provided with nameplates to identify operation instructions, agent capacity in kg, class of fire, fire rating and approval standard. The language used shall be English.
-
Each extinguisher shall be supplied with refill instructions in English language.
-
Each fire extinguisher shall be furnished with a maintenance record plate for the
purpose of indicating the next inspection by month and year.
200-20-SH-SPC-00020_B
Page 52 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
Material for head cap assembly shall be corrosion resistant. Hose coupling shall be 316L stainless steel or chrome plated brass. All carrying handles/push car/cart shall be made of steel. Spray nozzle, springs and moving parts shall be 316L stainless steel or brass.
-
Extinguishers including mounting hardware shall meet all requirements of the NFPA and shall be approved by a recognized testing organisation such as UL, FM or equivalent.
10.4 Dry Chemical Powder Wheeled Extinguisher 56.7 kg
-
56.7 kg Dry chemical powder wheeled extinguishers shall be provided for use at helideck area, MEG storage & valve manifold area. Wheeled dry powder extinguishers shall be based on Potassium bicarbonate. Each unit shall have a minimum extinguishing agent capacity of 56.7 kg. The extinguisher shall be rated for 320-B:C hazards. They shall be manufactured and tested in accordance with NFPA 10 [Ref.80].
-
The extinguisher shall have a minimum discharge time of minimum 30 seconds, with
an effective discharge range of approximately 7-14 m.
- All wheeled fire extinguishers shall have a pressure gauge fitted on N2 Cylinder with
dial showing pressure.
-
Expellant gas cylinders for dry chemical wheeled units shall be of steel.
-
The extinguisher shall come with unit discharge indicator and discharge lever.
-
Extinguishers shall come with external cylinder with screw down valve for the expellant gas which is N2. The powder shall have inherent anti-caking quality or shall undergo a proven anti-caking treatment.
-
The type of operating valve shall be brass cylinder valve.
-
Wheeled extinguisher units shall have two wheels (non-sparking/anti-static) for transport and to support the extinguisher upright. The extinguisher shall be of a slim line profile suitable for ease of maneuvering down any secondary walkway/escape route and shall be designed for transport on grated deck.
-
Each wheeled fire extinguishers shall be provided with a UV-resistant red-vinyl cover to protect from sunlight and salt laden atmosphere. The cover shall not obstruct the quick and convenient operation of the extinguisher.
-
Each extinguisher shall be provided with nameplates to identify operation instructions, agent capacity in kg., class of fire, fire rating and approval standard. The language used shall be English.
-
The extinguisher color shall be fire red color (RAL-3000).
-
High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with H2S presence.
- Each extinguisher shall be supplied with refill instructions.
200-20-SH-SPC-00020_B
Page 53 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- Each fire extinguisher shall be furnished with a maintenance record plate for indicating
the next inspection by month and year.
-
Material for head cap assembly shall be corrosion resistant. Hose coupling shall be 316L stainless steel or Chrome plated brass. All carrying handles / push bar/cart shall be made of steel. Spray nozzle, springs and moving parts shall be 316L stainless steel or brass.
-
To provide optimum flexibility for a one-person operation, dry chemical wheeled
extinguishers shall have minimum 15 m (50 ft) of hose.
- Extinguisher shall meet all requirements of the NFPA and shall be approved by a
recognized testing organisation such as UL, FM or equivalent.
10.5 Dry Chemical Powder Wheeled Extinguisher 136.4 kg
- Wellhead area shall be protected with at least one potassium bicarbonate dry chemical
wheeled extinguisher of capacity of 136.4 kg.
-
Wheeled dry powder extinguishers shall be based on Potassium bicarbonate. Each unit shall have a minimum extinguishing agent capacity of 136.4 kg. The extinguisher shall be rated for 640-B:C hazards. They shall be manufactured and tested in accordance with NFPA 10 [Ref.80].
-
All wheeled fire extinguishers shall have a pressure gauge fitted on N2 Cylinder with
dial showing pressure.
-
The extinguisher shall come with unit discharge indicator and discharge lever.
-
Extinguishers shall come with external cylinder with screw down valve for the expellant gas which is N2. The powder shall have inherent anti-caking quality or shall undergo a proven anti-caking treatment.
-
The type of operating valve shall be brass cylinder valve.
-
Each wheeled unit shall have two main anti-static wheels of solid type for transporting and means to support the extinguisher upright. The wheeled portable extinguisher shall be designed for transport on grated deck.
-
Each wheeled fire extinguishers shall be provided with a suitable UV-resistant red-vinyl cover to protect from sunlight and salt laden atmosphere. The cover shall not obstruct the quick and convenient operation of the extinguisher.
-
Each extinguisher shall be provided with nameplates to identify operation instructions, agent capacity in kg., class of fire, fire rating and approval standard. The language used shall be English.
-
The extinguisher color shall be fire red color (RAL-3000).
-
High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with H2S presence.
200-20-SH-SPC-00020_B
Page 54 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
Each extinguisher shall be supplied with refill instructions.
-
Each fire extinguisher shall be furnished with a maintenance record plate for the
purpose of indicating the next inspection by month and year.
-
Material for head cap assembly shall be corrosion resistant. Hose coupling shall be 316 stainless steel or cadmium plated brass. All carrying handles/ push bar/cart shall be made of steel. The springs and moving parts shall be 316 stainless steel or brass. The spray nozzle shall be black anodized aluminum.
-
Extinguisher shall meet all requirements of the NFPA and shall be approved by a
recognized testing organization such as UL, FM or equivalent.
- To provide optimum flexibility for a one-person operation, dry chemical wheeled
extinguishers shall have minimum 15 m (50 ft) of hose.
10.6 AFFF Wheeled Extinguisher 135 L
-
135L AFFF Wheeled Extinguisher shall be provided for use at HC storage. Wheeled fire extinguishers containing a 3% aqueous film forming foam (AFFF) solution shall be used.
-
Each unit shall have a minimum extinguishing agent capacity of 135 L conforming to
IVB rating.
-
The propellant type shall be CO2.
-
The type of operating valve shall be brass cylinder valve.
-
Each wheeled unit shall have two main anti-static wheels of solid type for transporting and means to support the extinguisher upright. The wheeled portable extinguisher shall be designed for transport on grated deck.
-
Each wheeled fire extinguishers shall be provided with a suitable UV-resistant red-vinyl cover to protect from sunlight and salt laden atmosphere. The cover shall not obstruct the quick and convenient operation of the extinguisher.
-
Each extinguisher shall be provided with nameplates to identify operation instructions, agent capacity in kg., class of fire, fire rating and approval standard. The language used shall be English.
-
The extinguisher color shall be fire red color (RAL-3000).
-
High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with H2S presence.
-
Each extinguisher shall be supplied with refill instructions.
-
Each fire extinguisher shall be furnished with a maintenance record plate for the
purpose of indicating the next inspection by month and year.
200-20-SH-SPC-00020_B
Page 55 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- Extinguisher shall meet all requirements of the NFPA and shall be approved by a
recognized testing organization such as UL, FM or kitemark approved etc.).
- The extinguisher tank shall be of welded steel construction designed for a minimum
working pressure of 1.52 Mpa-g (220 psig).
- The tank normally shall be at atmospheric pressure and shall be pressurized prior to
use by a CO2 cylinder with a quick-opening valve.
- The AFFF solution shall be applied by means of hard rubber hose, minimum 6 m (20
ft.) long, connected to the tank.
-
The CO2 cylinder shall be of steel/aluminium construction.
-
The AFFF concentrate shall be of approved type.
10.7 Dry Chemical Handheld Extinguisher 4.1 kg (BC type)
- Extinguisher shall be cartridge type, the expellant gas being N2. The powder shall have
inherent anti-caking quality or shall undergo a proven anti-caking treatment.
- The extinguishing agent shall be compatible with foam and shall have suitable
characteristics for the specified extinguisher.
-
Dry chemical extinguishers for crane cabin of wellhead and riser platforms shall be filled with Potassium Bicarbonate. Each unit shall have a net capacity of 4.1 kg of the extinguishing agent. The extinguisher shall be rated for 60-B:C hazards. They shall be manufactured and tested in accordance with NFPA 10 [Ref.80].
-
Each fire extinguisher shall have a minimum discharge time of 15 seconds and
effective range of approximately 5 m.
-
All discharge hoses shall be made of non-electrical conducting flexible neoprene and shall be capable of 90° bends without kinking. A discharge hose retainer shall be provided.
-
The extinguisher shall come with unit discharge indicator and discharge lever.
-
Each extinguisher shall have a bottom skirt, to raise the body not less than 6 mm above
the floor.
-
VENDOR shall supply all brackets/hooks and fittings for the portable extinguishers. The bracket shall be of such design that the extinguisher is ready for instant use without extra handling.
-
For indoor locations, each extinguisher shall be supplied with wall bracket for
mounting.
- High specification paint finish shall be used for maximum corrosion resistance in the
marine environment with H2S presence.
200-20-SH-SPC-00020_B
Page 56 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
-
Nameplates on each extinguisher shall identify operation instructions, agent capacity in kg., class of fire, fire rating and approval standard. The language used shall be English.
-
Each extinguisher shall be supplied with refill instructions.
-
Each fire extinguisher shall be furnished with a maintenance record plate for the
purpose of indicating the next inspection by month and year.
-
Material for head cap assembly shall be corrosion resistant. Hose coupling shall be 316L stainless steel. All carrying and operating handles shall be pistol-grip design made of steel with electro-chemical corrosion resistance. Spray nozzle, springs and moving parts shall be etched aluminum.
-
Extinguishers including mounting hardware shall meet all requirements of the NFPA and shall be approved by a recognized testing organization such as UL, FM or equivalent.
-
To maintain the firefighting efficiency and rating of the extinguisher, only the agent
recommended by the extinguisher manufacturer shall be used.
- To ensure optimum effectiveness, the granule size, weight, and flow characteristics of the agent shall be compatible with the extinguisher nozzle design, hose size, and pressure.
10.8 Fire Blanket
-
Fire blankets shall be provided inside Electrical & Instrument room and UPS, Instrument & Telecom room for extinguishing minor fires using smothering action. The fire blanket can also be used for personnel protection during minor fires.
-
The fire blanket shall be approximately 6 ft. x 6 ft. (1.8 m x 1.8 m) in size and made
from fire resistant treated 100% wool or fiberglass.
-
Fire Blanket shall comply and certified in accordance with ASTM D 4151 [Ref.69].
-
The fire blanket shall be treated to be fire, fungus resistant and non-asbestos type.
The fire blanket shall be heavy duty type.
-
The type of fire blanket shall be Type 2.
-
The fire blanket shall be able to withstand temperature up to 450°C.
-
Storage case shall be weatherproof, corrosion resistant, equipped with quick opening snap fasteners, designed for wall mounting and meant for blanket storage only.
-
The storage case for fire blanket shall be supplied with complete wall bracket support.
-
The storage case shall be in red hard box as painted signal red and shall be equipped with a latched cover that can be readily opened in emergencies. Hinges and latches shall be 316L stainless steel.
200-20-SH-SPC-00020_B
Page 57 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
- Storage container shall be red and marked with large, easy to read lettering “FIRE
BLANKET” in bold white colour.
10.9 International Ship/Shore Connection
- International ship/shore connection shall be provided for WHP 13N dry firewater
network.
- VENDOR to supply two sets of manifolds containing 4 nos. of 2.5” Male BS 336
Instantaneous Coupling.
- One set shall be provided at Drill deck as Primary supply, alternatively another set
shall be provided at Boat landing as standby supply.
- All piping connections & components shall be as per the Piping Material Specification
for COMP3 Project [Ref. 18].
- International ship/shore connection shall be approved by a recognized testing
organization such as UL, FM or equivalent (kitemark etc.).
- VENDOR to refer Piping and Instrumentation Diagram Firewater Distribution System -
WHP13N [Ref. 61] for arrangement and other details.
10.10 High Velocity spray Nozzle
-
Well bay shall be provided with High Velocity spray nozzles for the firewater protection.
-
High Velocity spray nozzles shall be listed (FM/UL) and approved for their intended use and discharge characteristic. The discharge nozzle shall consist of the orifice. The size of the orifice shall be compatible with the design discharge rate. Orifices shall be of corrosion resistant metal. Nozzles shall be permanently marked to identify them and to show the equivalent single orifice diameter regardless of shape and number of orifices.
-
All High Velocity spray nozzles shall be stamped with model number and angle of
discharge (or equivalent marking).
- The minimum pressure required at the hydraulically most remote nozzle shall not be
less than 3.5 barg (50.8 psig).
-
The minimum orifice size of the spray nozzle shall be 6 mm.
-
The High Velocity spray nozzle shall provide full cone spray patterns with uniform distribution over protected areas. The High Velocity spray nozzles shall be non- clogging type and consists of one-piece body and shall be of Nickel Aluminium Bronze with 1-inch National Pipe Thread (NPT) male connection.
-
VENDOR shall provide all necessary special tools required for installation and maintenance, where applicable. VENDOR shall furnish the mechanical performance guarantee for the nozzles.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
10.11 UL Classification
UL certification for fire extinguisher shall be as per below:
Table 10.11.1: UL Certification for Extinguisher
Type Wheeled
Potassium bicarbonate dry chemical
Carbon dioxide Handheld Potassium bicarbonate dry chemical Potassium bicarbonate dry chemical Carbon dioxide
Nominal Size
Gross Weight
kg
lb
kg
lb
UL Classification (Minimum)
136.4
56.7
22.5
300
125
50
313
149.2
142.9
690
329
315
320-B:C
320-B:C
20-B:C
9
4.1
4.5
20
9
10
15
9.5
33
21
120-B:C
60-B:C
12.1
26.7
10-B:C
10.12 Weather Protection
Unless otherwise specified (e.g., intended for indoor use only), each hand, wheeled extinguisher shall be furnished with a cover of heavy, UV-resistant red vinyl (preferably iridescent) or another material suitable for outdoor installation, or shall be installed in a weather-proof container.
10.13 OSHA Requirements
Where applicable, Occupational Safety and Health Administration (OSHA) requirements for portable fire extinguishers shall be followed (refer 29 CFR Part 1910, [Ref. 91]).
10.14 Corrosion Protection
Extinguishers that may be used in salt air or other corrosive atmospheres shall be designed for extra corrosion protection, including their associated mounting devices. A baked polyester, polyurethane coating, or equivalent shall be specified for extinguishers.
Fire extinguisher boxes shall also be considered in corrosive environments.
10.15 Breathing Precautions
CO2 extinguishers must be used with care in closed spaces where oxygen may be displaced by CO2, which would reduce breathing oxygen concentration.
200-20-SH-SPC-00020_B
Page 59 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
10.16 Fire Extinguisher Mounting
10.16.1
Handheld fire Extinguishers:
Fire extinguishers shall be installed so that the top of the fire extinguisher is not more the 3½ ft (1.07 m) above the floor. However, actual mounting arrangement (deck mounted / floor mounted / wall mounted) shall be as per site conditions.
- In no case shall the clearance between the bottom of the fire extinguisher and the floor
be less than 4 in. (102 mm).
- For ease in handling, fully charged hand extinguishers shall weigh not more than 25
kg (55 lb).
- All hand extinguishers shall be furnished with the manufacturer’s standard hanger or bracket for mounting inside buildings. For outside buildings, weatherproof cabinets are provided.
10.16.2
Wheeled Extinguishers
When outdoors, wheeled extinguishers shall be located on a surface such as plating, grating, etc., that facilitates mobility.
10.17 Refill, Recharge and Testing
10.17.1
On-Site Recharging
-
When a local VENDOR does not recharge the dry chemical extinguishers, the service equipment necessary to refill and recharge the extinguishers shall be purchased with the original order. This shall include a nitrogen cylinder, a complete charging and test kit, and spare cartridge seals.
-
The VENDOR for extinguishers shall be asked to furnish recommendations regarding the stock of potassium bicarbonate and multipurpose dry chemical required, spare cartridges needed, and a list of the spare parts required.
-
Hydrostatic testing of extinguishers shall be as specified in NFPA 10, UL standards, or
by the local authority with jurisdiction.
- Provision shall be made for hydrostatically testing and recharging extinguishers on-
site when they cannot easily be sent out for testing.
200-20-SH-SPC-00020_B
Page 60 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
11 MATERIAL HANDLING AND MAINTENANCE
Equipment packages shall be designed for safe material handling (MH) as per Mechanical Handling Philosophy for COMP3 Project [Ref.23] and shall comply with the Human Factors Engineering (HFE) design requirements contained in Human Factor Engineering (HFE) Workplace Design Specification for COMP3 Project [Ref.24].
VENDOR shall list all items’ weight and dimension that will be handled during maintenance period and this input shall be conveyed to CONTRACTOR’s Material Handling specialist. All the specific handling instruction and recommended facilities to dismantle, extract and lift all parts of the package shall be described to CONTRACTOR. Also, working space required for the maintenance activities shall be clearly defined in the general arrangement drawing, considering the Human Factor Engineering (HFE) Workplace Design Specification for COMP3 Project [Ref.24] requirements.
As a general guideline, items weighing more than 23kg should be lifted or moved using a hoist or trolley. Items weighing less than 23kg should be manually handled. Risk of injury increases significantly beyond this weight and these handling tasks require special attention in risk assessment. Mechanical lifting aids shall be provided to mitigate injury risk in these circumstances.
All maintenance and the associated lifting activities within the VENDOR package boundary shall be assessed and appropriate lifting solutions and special tools provided. These assessments, lifting solutions and special tools shall be part of the VENDOR’s supply.
VENDOR shall, wherever applicable, recommend any routine maintenance of the supplied equipment/package. Frequency of routine maintenance shall be indicated in detail by the VENDOR. In case any special tools required for routine maintenance, this shall be supplied by VENDOR.
All lifting devices such as slings, shackles and spreader beams required for handling of the equipment during transportation shall be part of supply and shall comply with per Mechanical Handling Philosophy for COMP3 Project [Ref.23]. The lifting arrangement shall be based on single point lift, unless otherwise agreed with the CONTRACTOR.
200-20-SH-SPC-00020_B
Page 61 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
12 NAMEPLATE AND TAGGING
As a minimum, package and all main items shall be provided with a permanently mounted stainless steel (SS316) nameplate. The nameplate shall be in a readily visible prominent location and shall be mounted by means of mechanical fastener such as rivet etc. Non- mechanical means of fastening such as glue etc. are not acceptable. Mounting of nameplates shall not affect the Classification / Zone or IP rating or equipment in any form.
The nameplate shall show all applicable data which shall be engraved with the following as a minimum:
• Equipment name
• Equipment Tag number
• Name of Manufacturer
• P.O. number
• Equipment Model & Serial Number
• Date of manufacture
• Key Performance parameter (flowrate, discharge pressure etc.)
• Design Pressure
• Design Temperature
• Maximum allowable working pressure
• Rated power consumption
All major pieces of equipment shall be provided with their own separate manufacturer standard nameplate.
Necessary warning and safety signs shall be provided at prominent location to the equipment so that the operating personnel are aware of them. The warning /safety labels shall be in English.
Tag numbering of electrical & instrumentation shall be as per the system and unit numbering defined in this Project in line with Equipment Numbering Philosophy [Ref.10]. Tagging for cabling and wiring shall be followed as per Equipment Numbering Philosophy [Ref.10].
Tag number shall be provided for all the equipment supplied by VENDOR.
All the nameplates & Tag Plate shall be in English. Nameplate for the standard equipment (e.g.; extinguishers) can be as per manufacturer standard if it voids the concerned approvals or listing. Tag Plate shall be SS316.
Nameplates shall be located such that they can be easily readable from grade or a platform.
200-20-SH-SPC-00020_B
Page 62 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
13 COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM
Below Computerized Maintenance Management System related deliverables shall be provided in COMPANY’s template and format:
-
Equipment Database (EQDB)
-
Bill of Material (BOM)
-
Spare Parts List (SPL)
-
Special Tools
-
Operating Supplies (Lubes and Chemicals)
-
Blinds and Spacers
-
Piping and Insulating Gaskets
-
Maintenance Manuals
-
Installation and Operating Manuals
-
Preservation Procedure
Further to the above, VENDOR to provide the scanning technology that could help to retrieve the equipment information and details (similar / better to barcode / QR Code / RFID code).
VENDOR shall develop and implement a Master Tag Register, listing all the tagged items and its tag attributes, as well as its Tag-Document association in their package. VENDOR shall classify all tag items and its attributes as per CFIHOS functional tag classification, in a data delivery template provided by the CONTRACTOR during project execution. The aim of CFIHOS is to make information hand over quicker, easier and safer for Operators, Contractors, equipment Manufacturers and Vendors by using standardized templates. Applying CFIHOS for the project will streamline the engineering of Digitalization solutions by the Digital System Integrator (DSI) mainly the generation of the Digital Twin among other Digital Applications.
VENDOR responsibility includes:
• To follow the Company tagging philosophy document [Ref.10] and [Ref.13] and complete the Tag Validations through Tag request form (TRF) from COMPANY before using these tags in the project.
• Fill and Submit the Master Tag Register for all tagged items in the template provided
by CONTRACTOR.
• Fill and Submit the CFIHOS data for all tagged items in the templates provided by
CONTRACTOR.
200-20-SH-SPC-00020_B
Page 63 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
• Make a provision for placing the QR code plates (e.g. Mounting brackets, hanging
type etc.) for all tagged items except for pipes and cables.
As part of VDRL, VENDOR shall submit the following documents:
• Master Tag Register (MTR)
• Tag to Document relationships, listing out all tags and their corresponding document
numbers where they appear
• CFIHOS (Capital Facilities information Handover Specification) templates populated
with tagged data
VENDOR P&IDs, 3D Models, Datasheets, etc. of VEDNOR packages shall be compliant to is approved by Smart Plant applications as per CONTRACTOR/COMPANY.
[Ref.14] unless deviation
200-20-SH-SPC-00020_B
Page 64 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
14 DIGITALIZATION REQUIREMENTS
VENDOR shall develop and implement a Master Tag Register, listing all the tagged items and its tag attributes, as well as its Tag-Document association in their package. VENDOR shall classify all tag items and its attributes as per CFIHOS functional tag classification, in a data delivery template provided by the CONTRACTOR during project execution. The aim of CFIHOS is to make information hand over quicker, easier and safer for Operators, Contractors, equipment Manufacturers and Vendors by using standardized templates. Applying CFIHOS for the project will streamline the engineering of Digitalization solutions by the Digital System Integrator (DSI) mainly the generation of the Digital Twin among other Digital Applications.
VENDOR responsibility includes:
• To follow the Company tagging philosophy document (PRJ-PJL-PRC-008 [Ref.10] and PRJ-PJL PRC-080 [Ref.13] and complete the Tag Validations through Tag request form (TRF) from COMPANY before using these tags in the project.
• Fill and Submit the Master Tag Register for all tagged items in the template provided
by CONTRACTOR.
• Fill and Submit the CFIHOS data for all tagged items in the templates provided by
CONTRACTOR.
• Make a provision for placing the QR code plates (e.g. Mounting brackets, hanging
type etc.) for all tagged items except for pipes and cables.
As part of VDRL, VENDOR shall submit the following documents:
• Master Tag Register (MTR)
• Tag to Document relationships, listing out all tags and their corresponding document
numbers where they appear
• CFIHOS (Capital Facilities information Handover Specification) templates populated
with tagged data
VENDOR P&IDs, 3D Models, Data Sheets, etc. of VENDOR packages shall be complaint to Smart Plant applications as per document Smart Plant Engineering Applications & Drafting (CAD) Standard Procedure [Ref. 14] unless deviation is approved by CONTRACTOR.
200-20-SH-SPC-00020_B
Page 65 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
15 INSPECTION AND TESTING
VENDOR shall provide a quality plan to cover the design, purchasing of materials, fabrication, and inspection and testing of the equipment.
VENDOR shall comply with the inspection and testing requirements of this specification international standards and codes. Any problems revealed during the tests shall be resolved prior to final acceptance and shipment.
All inspection and acceptance tests shall be carried out on the equipment at VENDOR’s works and may be witnessed by CONTRACTOR/COMPANY.
Inspection by CONTRACTOR/COMPANY or participation in FAT shall in no way relieve VENDOR of any of his responsibilities for ensuring that the system/ equipment meets all the requirements and conforms in full to the contents of this specification.
VENDOR shall provide access to CONTRACTOR/COMPANY to the VENDOR site, as regulated, during manufacture, testing and inspection of equipment.
Any manufactured part, which does not comply with the requirements, or material which shows defects during inspection shall be replaced/rectified by the VENDOR at his own expense and without delay to the work.
Records of all tests and inspections shall be maintained and shall contain the necessary signatures of endorsement and acceptance where required.
VENDOR shall provide certified copies of all certificates, reports and records of any test or inspections. Records of all tests and inspections shall remain legible and identifiable.
All inspection and testing records shall be compiled, indexed, maintained and stored in an easily retrievable system such that they are available at all times to the COMPANY / CONTRACTOR.
VENDOR shall submit material test reports, hydrostatic test reports, Type approval certificate, for extinguisher and discharge hoses, conductivity test report for CO2 hoses etc.
VENDOR shall ensure each fire extinguisher shall be hydrotested and shall provide relevant certificates with serial number of each fire extinguisher.
VENDOR shall provide Type approval certificate, hydrotest certificate & POSI test for all the Safety & lifesaving equipment as applicable.
15.1 FINAL ACCEPTANCE
15.1.1 Factory Acceptant test
FAT shall be listed in VENDOR’s ‘Inspection & Test Plan’. VENDOR shall:
•
Issue request for witness by CONTRACTOR/COMPANY by way of ‘Inspection Notification’ minimum three (3) weeks in advance of the scheduled date for commencement of FAT.
200-20-SH-SPC-00020_B
Page 66 of 67
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR SAFETY, LIFESAVING AND FIRE FIGHTING ITEMS FOR COMP3 PROJECT
• Provide at least two (2) week advance notice confirming the FAT dates where
witnessing is by CONTRACTOR/COMPANY.
• Provide a schedule showing duration and sequence of testing’s / inspection.
FAT shall not be conducted prior to the REVIEW and APPROVAL by the CONTRACTOR of all Testing Check Lists and relevant FAT Procedures / Work Instructions. VENDOR to provide a schedule showing duration and sequence of testing’s / inspection. VENDOR shall establish a separate procedure dedicated for FAT procedure.
15.1.2 Final Inspection Release Note
VENDOR shall obtain Final Inspection Release Note issued by CONTRACTOR / COMPANY and signed by TPC (3rd Party) & COMPANY before the shipment. No loading out is allowed without the issuance of Final Inspection Release Note.
The VENDOR shall attach the Final Inspection Release Note to the Delivery Order along the shipment.
15.1.3 Site acceptance Test
VENDOR shall provide Site Acceptance Test (SAT) support.
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Project: Q-32705 - Saipem COMP3 Folder: RFQ Files