Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
COMPANY Contract No.: LTC/C/NFP/5129/20 CONTRACTOR Project No.: 033764
ASSET
: NFPS
Document Title
:
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
COMPANY Document No.
:
200-51-IN-SPC-00057
CONTRACTOR Document No.
:
033764-E-D00-18-SPM-AS-S-00015
Discipline
:
INSTRUMENTATION
Document Type
: SPECIFICATION
Document Category/Class
:
1
Document Classification
:
Internal
00 14-APR-2025
Approved for Construction
Razvan Margarit
B
29-JAN-2025
Issued for Approval
Razvan Margarit
Engineer
Selvam Saravanan Selvam Saravanan GF Lead
Venkateswara Rao Moturi Venkateswara Rao Moturi Overall PSL
REV.
DATE
DESCRIPTION OF REVISION
PREPARED BY
REVIEWED BY
APPROVED BY
Saipem S.p.A
THIS DOCUMENT IS PROPERTY OF QatarEnergy LNG. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED BY QatarEnergy LNG.
200-51-IN-SPC-00057_00
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
REVISION HISTORY
Revision
Date
Revision Description
A1
28-NOV-2024
Issued for Inter Discipline Check
A
B
05-DEC-2024
Issued for Review
29-JAN-2025
Issued for Approval
00
14-APR-2025
Approved for Construction
HOLDS LIST
Hold No
Hold Description
1
2
Pending conductor colour for existing cables
Pending jacket colour for existing cables
200-51-IN-SPC-00057_00
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
TABLE OF CONTENTS
1
1.1
1.2
2
2.1
2.2
3
3.1
3.2
3.3
3.4
INTRODUCTION … 6
Project Objective … 6
Project Scope … 6
DEFINITIONS AND ABBREVIATIONS … 9
Definitions … 9
Abbreviations … 10
REGULATIONS, CODES AND STANDARDS … 12
Order of Precedence … 12
Company References … 13
Project Documents … 13
Standards … 14
3.4.1 ANSI/BICSI–American National Standards Institute/Building Industry Consulting Service International … 14
3.4.2 API – American Petroleum Institute … 14
3.4.3
ISA – Instrumentation, System and Automation Society … 14
3.4.4 ECIA – Electronic Components Industry Association … 14
3.4.5
IEC – International Electrotechnical Commission … 14
3.4.6
IEEE – Institute of Electrical and Electronics Engineers … 16
3.4.7
ISO – Global standards for trusted goods and services … 16
3.4.8
ITU– International Telecommunications Union … 16
3.4.9 NFPA – National Fire Protection Association … 16
3.4.10 ASTM – American Society for Testing and Materials … 17
3.4.11 UL – Underwriters Laboratory … 17
4
5
6
6.1
6.2
PURPOSE … 18
SCOPE … 18
GENERAL TECHNICAL DESIGN CRITERIA … 18
Design Life … 18
Environmental Conditions and Weather Protection … 18
6.2.1 Offshore Environmental Condition … 19
6.2.2 Onshore Environmental Condition … 19
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
7
7.1
7.2
7.3
GENERAL REQUIREMENT FOR CABLES … 21
Insulation … 24
Conductor … 25
Inner sheath and fillers … 25
7.4 Metallic Armour … 25
7.5
7.6
7.7
7.8
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
Outer Sheath … 26
High Temperature Cable … 27
Cable Marking … 27
Screen Segregation … 28
TECHNICAL SPECIFICATION FOR CABLES (Offshore, Indoor, earthing) … 29
Instrumentation and General Process Cable (Flame Retardant) – Type 1 … 29
Instrumentation and General Process Cable (Flame Retardant) – Type 1A … 29
Instrumentation and General Process Cable (Flame Retardant) – Type 2 … 30
Instrumentation and General Process Cable (Flame Retardant) - Type 2A … 31
Instrumentation and General Process Cable (Flame Retardant) – Type 3 … 32
Shutdown Vital Services, ESD and Fire and Gas (Fire Resistant) – Type 4 … 32
Shutdown Vital Services, ESD, Fire and Gas (Fire Resistant) – Type 5 … 33
Fire and Gas (Fire Resistant) – Type 6 … 34
Instrumentation and General Process Cable (Flame Retardant) – Type 7 … 35
8.10 Shutdown Vital Services, Fire and Gas (Fire Resistant) – Type 8 … 35
8.11
Indoor Data Ethernet Cable S/UTP (Flame Retardant) – Type CAT 6A … 36
8.12 Patch Cord … 36
8.13
Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 9 … 36
8.14
Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 9A … 37
8.15
Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 9B … 37
8.16 Shutdown Vital Services, Fire and Gas Indoor Cable (Fire Resistant) – Type 10 … 38
8.17
Instrumentation and General Indoor Cable (Flame Retardant) – Type 11 … 39
8.18
Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 12 … 39
8.19 Shutdown Vital Services, ESD, Fire and Gas Indoor Cable (Fire Resistant) – Type 13 … 40
8.20 Thermocouple Extension Cable (Flame Retardant) – Type 14 … 41
8.21 RS 485 (Flame Retardant) – Type 15 … 41
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
8.22 Earthing Cable (Flame Retardant) – Type 16 … 42
9
10
11
Fibre Optic Cable … 42
GENERAL REQUIREMENT FOR CABLE GLANDS … 43
TECHNICAL SPECIFICATION FOR CABLE GLANDS AND ACCESSORIES … 43
11.1 Cable Gland for Armoured Cables … 43
11.2 Cable Gland for Non Armoured Cables … 43
11.3 Hexagon Head Stopper Plugs … 44
11.4 Hexagon Head Adaptors … 44
11.5 Hexagon Locknuts … 45
11.6 Earth Tags … 45
11.7 Shrouds … 45
11.8 Sealing Washers … 45
11.9 Cable Clamps … 45
11.10 Earth Strap Clamps … 45
11.11 Marking for Cable Glands, Stopper Plugs and Adaptors … 45
12
13
CABLE DRUM AND IDENTIFICATION … 46
INSPECTION AND TESTS … 47
13.1 General … 47
13.2 Type Tests … 47
13.3 General Check … 48
14
15
DOCUMENTATION … 48
PRESERVATION, PACKING AND SHIPPING … 49
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
1
INTRODUCTION
The North Field is the world’s largest natural gas field and accounts for nearly all the State of Qatar’s gas production. The principal objective of the NFPS projects is to sustain plateau from existing QatarEnergy LNG Operation – S1, S2, S3, N1 and N2 , production areas by implementing an integrated and optimum investment program consisting of subsurface development, pressure drop reduction steps and compression.
NFPS projects comprise 3 main investment programs:
- Investment #1: Drilling and Associated Facilities [WHP12S/ WHP13S/ WHP14S/
WHP12N/ WHP13N]
- Investment #2: Trunk line Looping and Intra-field pipeline looping [32” PL1LN, 32”
PL1LS, 38”PL610LS]
- Investment #3: Compression Complexes and associated facilities [Phase 1 CP6S & CP7S; Phase 2: CP8S & CP4N; Phase 3: CP4S & CP6N Phase 4: CP1S & CP1N]
Drilling and Looping, Investments #1 and #2, projects are in execution phase and are being executed as I1P1, EPCOL Projects except for WHP13N, which will be part of NFPS Compression Projects execution which compromises total up to 9 COMPs.
1.1 Project Objective
The objective of this Project includes:
• Achieve standards of global excellence in Safety, Health, Environment, Security and
Quality performance.
• Sustain the Qatarenergy LNG North Field Production Plateau by installing new RPs and one WHPs to support new Compression Complex facilities CP6S & CP7S and pre-installed facilities for future Compression Complex facilities including but not limited to CP4N & CP8S tie-in with integration to the existing facilities under Investment #3 program.
• Facility development shall be safe, high quality, reliable, maintainable, accessible,
operable, and efficient throughout their required life.
1.2 Project Scope
The Project Scope includes detailed engineering, procurement, construction, brownfield modifications, transportation & installation, hook-up and commissioning, tie-in to EXISTING PROPERTY and provide support for start-up activities of the following facilities and provisions for future development. The WORK shall be following the specified regulations, codes, specifications and standards, achieves the specified performance, and is safe and fit purpose in all respects.
for
‐
‐
Facilities - 1A
• RP5S RP with 2 x 28” CRA clad pipelines to RP7S and 2 subsea composite Cables
and associated J tubes from RP7S to RP5S & from CP7S to WHP13S.
• New Fuel Gas 8” CRA Spur-lines and flanged risers from Subsea skid to RP7S
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
• Hook-up and brownfield modification at WHP5S/RP5S bridge connection & WHP13S/CP7S Composite cable tie-in and E&I integration including RGA Control modification
• Pipeline decommissioning of 28” CS PL5 including associated demolition work at
WHP5S
Facilities - 2A
• RP6N RP with 1x28” CRA clad pipeline to WHP13N, 2 Subsea composite cables and
associated J tubes from WHP12N to RP4N and RP6N to WHP13N. • New fuel gas spur-line and flanged riser from subsea skid to RP6N • WHP13N Topside • Hook-up and brownfield modification at WHP6N/RP6N, RP4N- HPU-Umbilical and tie- in, WHP12N-new J tube installation, E&I migration, WHP6N/RP4N/WHP4N-E&I migration (Pre-CP4N), WHP13N and RP6N interconnection to NFB.
Facilities - 3A
• RP9S RP with 1x28” CRA clad pipeline to RP4S, • Hook-up and brownfield modification at RP4S/WHP9S, Modifications to integrate
RP9S to the RGA control network.
• Pipeline decommissioning of 28” PL9 to WYE on existing 38” trunkline PL49including
associated demolition work at WHP9S.
Facilities - 1B
• New fuel gas spur-line and flanged riser from subsea skid to RP4N • Fiber Optic Cable from RP6N to onshore LFP East, RP6N to RP4N and RP6N to LQ6S. • Hook-up and brownfield modification at RP6N Composite and FO Tie-ins NFB-PU (East)- FO Tie-in
(East)/BVS
Power & Control modifications, LQ6S/LFP Controls/Telecoms Integration
Facilities - 2B
• RP5N RP with 2 x 28” CRA clad pipelines to RP4N, 1 x 28” CRA clad pipeline to RP6N and 2 subsea composite Cables and associated J tubes from WHP12N to RP5N & from RP6N to RP5N.
• Hook-up and brownfield modification at WHP5N- RP5N Bridge connection, WHP12N Composite cable tie-in, RP4N Intrafield pipeline Hook up PL54 N/LN and E&I integration including NFB-PU Power & Control modifications
• Pipeline decommissioning of 2 x 16” PL56/PL54 Subsea Spur line from WHP5N to
reducing barred tee in subsea tie-in skid on PL6 / PL4.
Facilities - 3B
• 2 subsea composite Cables from RP4S to RP9S & from RP4S to WHP12S (with J-
tube)
• New Fuel Gas 8” CRA Spur-lines and flanged risers from Subsea skid to RP4S • Hook-up and brownfield modification at WHP12S/ RP9S/ RP4S Composite cable tie-
in, Spurline riser installation at RP4S RGA Power & Control modifications.
Facilities - 4B
• 1 subsea composite Cable from CP8S to RP11S (or from RP8S to RP11S as Option).
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
• New Fuel Gas 8” CRA Spur-line and flanged riser from Subsea skid to RP8S. • Hook-up and brownfield modification at WHP8S/ WHP11S for Test separator Internal Upgrade and MEG system modification, Spur lines, Power & Control Tie-ins on RP8S, RP11S/WHP11S-Tie-in (Power and Control), RGA Power & Control modifications.
Facilities - 5B
• 2 subsea composite Cables from RT2 to WHP3S & from RT2 to WHP2S (with J-tube)
and FO Cable from RT2 to Barzan WHP1.
• New Fuel Gas 8” CRA Spur-line and flanged riser from Subsea skid to RT2 • Hook-up and brownfield modification at BRZ-WHP1 - FO cable tie-in, WHP2S/ WHP3S/ RT&RT2 Composite cable tie-in and associated modification, RGA Power & Control modifications.
Facilities - 6B
• RP3S RP with 1x24” CRA clad pipeline to RT2 with Stalk on risers, • Hook-up and brownfield modification at RT2 for 24” Intrafield pipeline and Composite/FO cable Hook-up, WHP3S for Production diversion and Utilities, Power and ICSS Hook-up, WHP2S for Composite Cable Tie-ins and Power & Control Integration RGA Power & Control modifications. topside existing and
In-situ abandonment of existing Topside/subsea Composite Cables RT-WHP2S, RT-WHP3S, Topside/Subsea FO cable RT-BRXWHP1.
• Decommissioning at
Figure 1.2.1: NFPS Compression Project COMP3 Scope
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
2 DEFINITIONS AND ABBREVIATIONS
2.1 Definitions
Definition
Description
COMPANY
QatarEnergy LNG.
CONTRACTOR
Saipem S.p.A.
DELIVERABLES
FACILITIES
MILESTONE
PROJECT
SITE
All products (drawings, equipment, services) which must be submitted by CONTRACTOR to COMPANY at times specified in the contract. All machinery, apparatus, materials, articles, components, systems and items of all kinds to be designed, engineered, procured, manufactured, constructed, supplied, tested and permanently installed by CONTRACTOR at SITE in connection with the NFPS Project as further described in Exhibit 6.
fabricated,
A reference event splitting a PROJECT activity for progress measurement purpose.
COMP3 - NFPS Offshore Riser/Wellhead Platform & Intrafield Pipelines Project
(i) any area where Engineering, Procurement, Fabrication of the FACILITIES are being carried out and (ii) the area offshore required for installation of the FACILITIES in the State of Qatar
SUBCONTRACT
Contract signed by SUBCONTRACTOR and CONTRACTOR for the performance of a certain portion of the WORK within the Project.
SUBCONTRACTOR
Any organization selected and awarded by CONTRACTOR to supply a certain Project materials or equipment or whom a part of the WORK has been Subcontracted.
WORK
Refer to article 2 of CONTRACT AGREEMENT.
WORK PACKAGE
The lowest manageable and convenient level in each WBS subdivision.
VENDOR (SUPPLIER)
A party who is responsible to manufacture and supply equipment and/or services
SUB-VENDOR (SUB- SUPPLIER)
A party who is responsible to manufacture and supply equipment and/or services under responsibility of main VENDOR
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
2.2 Abbreviations
Code
ANSI
Definition
American National Standards Institute
API
American Petroleum Institute
ASME
ASTM
ATEX
AWG
American Society of Mechanical Engineers
American Society For Testing and Materials
Atmospheres Explosible
American Wire Gauge
CAT-6
Category 6
DC
DCS
DDM
Direct Current
Distributed Control System
Document Distribution Matrix
EDMS
Electronic Document Management System
EN
European Norms
EPCC
Engineering, Procurement, Construction, Commissioning
EPR
ESD
Ex d
Ex e
Ex i
FAT
FEP
FGS
FO
Ethylene propylene rubber
Emergency Shutdown System
Hazardous Area Protection Technique – Flameproof
Hazardous Area Protection Technique – Increased Safety
Hazardous Area Protection Technique – Intrinsically Safe
Factory Acceptance Test
Fluorinated Ethylene Propylene
Fire & Gas System
Fiber optic
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Code
GDP
HCL
Definition
General Distribution Process
Hydrogen Chloride
HDPE
High Density Polyethylene
HIPPS
High Integrity Pressure Protection Systems
IDC
ICSS
IEC
IEEE
IP
IS
ISA
ISO
ITP
LSZH
MDR
NFPS
PA
Inter-Discipline Check
Integrated Control and Safety System
International Electrotechnical Commission
Institute of Electrical and Electronics Engineers
Ingress Protection
Intrinsically Safe
International Society of Automation
International Organisation for Standardisation
Inspection Test Plan
Low Smoke Halogen Free
Master Document Register
North Field Production Sustainability
Polyamide
PAGA
Public Address & General Alarm
PVA
PVC
ROC
Preparation / Verification / Approval Workflow In EDMS
Polyvinyl Chloride
Record of Conversation
S/UTP
Shielded Unscreened Twisted Pair
SS
SWA
Stainless Steel
Steel Wire Armour
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Code
TC
Thermocouple
Definition
TCP/IP
Transmission Control Protocol/Internet Protocol
TPO
Thermoplastic Polyolefin
UL
UV
V
WHP
XLPE
Underwriters Laboratories
Ultraviolet
Volt
Wellhead Platform
Cross-linked Polyethylene
3 REGULATIONS, CODES AND STANDARDS
3.1 Order of Precedence
The following codes, standards and specification are referenced within the document and shall be considered as part of this specification. Conflict among applicable specification and / or codes shall be brought to the attention of the COMPANY for resolution. COMPANY decision shall be final and shall be implemented. The latest editions of codes and specification effective as on date of contract shall be followed. In general, the order of precedence shall be followed:
a) Qatari Governmental and Regulatory Requirements
b) COMPANY Policies and Procedures
c) Project Specifications
d) Industry Codes and Standards
e) COMPANY and CONTRACTOR’S lessons learned
If EPCC Contractor / VENDOR deems any deviations from the specifications will result in significant project cost and schedule saving, proposal to such deviations shall be submitted to COMPANY for review and approval. EPCC Contractor / VENDOR shall not proceed with any deviation to the Specifications without prior COMPANY APPROVAL.
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
3.2 Company References
S. No
Document Number
Title
EXHIBIT 5
Project Instructions
PRJ-PJL-PRC-005_21
Facilities, System and Unit Number Codes and Descriptions Procedure
PRJ-PJL-PRC-006_01
Project Information Handover Procedure
PRJ-PJL-PRC-008_16
Equipment Numbering Philosophy Procedure
PRJ-PJL-PRC-048_11
PRJ-PJL-PRC-049_01
ONS-OTS-MNT-003_00
Facilities Documentation Metadata Requirements Procedure
Project Information Handover, Verification and Acceptance Procedure
Spare Parts and Material Identification, Procurement, Delivery, Receipt and Payment-OTS-OED Supported Projects
PRJ-PJL-PRC-080
AIMS Tag Management System (TMS)
3.3 Project Documents
S. No
Document Number
Title
200-20-PE-DEC-00004
Project Basis of Design for COMP3 Project
200-51-IN-DEC-00011
Instrument and Control Systems Design Basis for COMP3 Project
200-52-TC-DEC-00005
Telecommunication Basis of Design for COMP3 Project
200-91-EL-SPC-00033
Technical Specification Control and Earthing Cables for COMP3 Project
for Electrical Power Cables,
200-52-TC-DEC-00006
Telecommunication Systems Philosophy Project
for COMP3
200-52-TC-SPC-00072
Specification for Topside Fiber Optic Cable (TFOC) for COMP3 Project
200-52-TC-SPC-00073
Specification for Telecom Cables for COMP3 Project
COMP3-SPM-QM-PRC- 00003
COMP3-SPM-QM-PLN- 00001
Project Quality Requirements for Suppliers
Project Quality Plan
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
3.4 Standards
3.4.1 ANSI/BICSI–American National Standards Institute/Building Industry Consulting
Service International
Reference
Title
ANSI C2
National Electrical Safety Code
ANSI/BICSI 005-2016
Electronic Safety and Security (ESS) System Design and Implementation Best Practices - 2016 Edition
3.4.2 API – American Petroleum Institute
Reference
API RP 500
API RP 14F
Title
Classification of Locations for Electrical Installation at Petroleum Facilities Classified as Class I, Division 1 and Division 2
Design, Installation & Maintenance of Electrical Systems for Fixed & Floating Offshore Petroleum Facilities
API RP 552
Transmission Systems
3.4.3
ISA – Instrumentation, System and Automation Society
Reference
ISA RP 12.2
ISA RP 12.06
Title
Intrinsically Safe and Non-Incendive Electrical Instruments
Wiring Methods for Hazardous (Classified) Locations
3.4.4 ECIA – Electronic Components Industry Association
Reference
Title
ECIA EIA/ECA-310-E
Cabinets, Racks, Panels, and Associated Equipment
EIA-455
Standard Test Procedures Transducers, Connecting and Terminating Devices
for Optical Fibers, Cables,
3.4.5
IEC – International Electrotechnical Commission
Reference
IEC 60079-11
IEC 60079-14
IEC 60079-25
Title
Explosive Atmospheres - Part 11: Equipment Protection by Intrinsic Safety “i”
Explosive Atmospheres - Part 14: Electrical Installations Design, Selection and Erection
Explosive Atmospheres - Part 25: Intrinsically Safe Electrical Systems
IEC 60092-350
General Construction and Test Methods of Power, Control
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Reference
Title
IEC 60092-353
IEC 60092-360
IEC 60092-376
IEC 60228
IEC 60331-1
IEC 60331-2
IEC 60331-21
IEC 60332
IEC 60332-3-10
IEC 60332-3-22
IEC 60332-3-23
IEC 60332-3-24
IEC 60332-3-25
Instrumentation Cables
and Applications
for Shipboard and Offshore
Electrical Installations in Ships – Part 353: Power Cables for Rated Voltages 1 kV and 3 kV
Electrical Installations in Ships – Part 360: Insulating and Sheathing Materials for Shipboard and Offshore Units, Power, Control, Instrumentation and Telecommunication Cables
Electrical Installations in Ships – Part 376: Cables for Control and Instrumentation Circuits 150/250 V (300 V)
Conductors of Insulated Cables
Tests for Electric Cables under Fire Conditions – Circuit Integrity – Part 1: Test Method for Fire with Shock at a Temperature of at least 830 °C for Cables of Rated Voltage up to and Including 0.6/1.0kV and with an Overall Diameter exceeding 20mm
Tests for Electric Cables under Fire Conditions – Circuit Integrity – Part 2: Test Method for Fire with Shock at a Temperature of at least 830 °C for Cables of Rated Voltage up to and Including 0.6/1.0kV and with an Overall Diameter not exceeding 20mm
Tests for Electric Cables under Fire Conditions – Circuit Integrity – Part 21: Procedures and Requirements – Cables of Rated Voltage up to and including 0.6/1.0kV
Tests on Electric and Optical Fibre Cables under Fire Conditions (all current parts)
Tests on Electric Cables under Fire Conditions – Part 3-10: Test for Vertical Flame Spread of Vertically-mounted Bunched Wires or Cables – Apparatus
Tests on Electric Cables Under Fire Conditions – Part 3-22: Test for Vertical Flame Spread of Vertically-mounted Bunched Wires or Cables – Category A
Tests on Electric Cables Under Fire Conditions – Part 3-23: Test for Vertical Flame Spread of Vertically-mounted Bunched Wires or Cables – Category B
Tests on Electric Cables Under Fire Conditions – Part 3-24: Test for Vertical Flame Spread of Vertically-mounted Bunched Wires or Cables – Category C
Tests on Electric Cables Under Fire Conditions – Part 3-25: Test for Vertical Flame Spread of Vertically-mounted Bunched Wires or Cables – Category D
IEC 60502
Extruded Solid Dielectric Insulated Power Cables for Rated Voltages from 1 kV up to 30 kV
IEC 60584
Thermocouples
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NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Reference
IEC 60702
IEC 60754-1-2
IEC 60811-1-2-3
IEC 60839-11-1
IEC 60839-11-2
IEC 60885
IEC 61034-1-2
IEC 61892-4
Title
Mineral insulated cables and their terminations with a rated voltage not exceeding 750 V
Tests on Gases Evolved During Combustion of Materials of Electrical Cables
Common Test Method for Insulating and Sheathing Materials of Electric Cables
Alarm and Electronic Security Systems - Part 11-1: Electronic
- System and Components Access Control Systems Requirements
Alarm and Electronic Security Systems - Part 11-2: Electronic Access Control Systems - Application Guidelines
Electrical Test Methods for Electric Cables, Partial Discharge Tests
Measurement of Smoke Density of Cables Burning under Defined Conditions
Mobile and fixed offshore units – Electrical installations – Part 4: Cables
3.4.6
IEEE – Institute of Electrical and Electronics Engineers
Reference
IEEE 1202
IEEE 1580
Title
Standard for Flame – Propagation Testing of Wire and Cable
Recommended practice for marine cable for use on shipboard and fixed or floating platforms
3.4.7
ISO – Global standards for trusted goods and services
Reference
Title
ISO 9001:2015
Quality management systems — Requirements
3.4.8
ITU– International Telecommunications Union
Reference
Title
ITU-T H.264
Advanced Video Coding for Generic Audiovisual Services
3.4.9 NFPA – National Fire Protection Association
Reference
Title
NFPA 70
NFPA 72
National Electrical Code
National Fire Alarm and Signaling Code
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Reference
NFPA 497
Title
Recommended Practice for the Classification of Flammable Liquids, Gases, or Vapors and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas
3.4.10 ASTM – American Society for Testing and Materials
Reference
Title
ASTM B3
ASTM B8
ASTM B33
ASTM D1248
ASTM D2843
ASTM D2863
ASTM E585
ASTM E662
Standard Specification for Soft or Annealed Copper Wire
Standard Specification for Concentric–Lay, Stranded Copper Conductors - Hard, Medium-Hard or Soft
Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes
Standard Specification for Polyethylene Plastic Molding and Extrusion
Test Method for Density of Smoke from The Burning or Decomposition of Plastics
Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
Standard Specification for Compacted Mineral Insulated, Metal- Sheathed, Base Metal Thermocouple Cable
Test Method for Specific Optical Density of Smoke generated by Solid Materials
3.4.11 UL – Underwriters Laboratory
Reference
Title
E111461
UL 1424
UL 1581
UL 4
UL 13
UL 62
UL 83
Shipboard Cable, Marine
Cables for Power-Limited Fire-Alarm Circuits
Safety Reference Standard for Electrical Wires, Cables, and Flexible Cord
Armoured Cable
Power-Limited Circuit Cables
Flexible Cord and Cables
Thermoplastic Insulated Wires and Cables
UL2250
Instrumentation Tray Cable
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
4 PURPOSE
This specification details are the basis for design, supply and testing of the Instrument Cables and Cable Glands for the PROJECT. This specification does not cover subsea and topside fibre optic cable, onshore fibre optic cable, Telecom cables and electrical cable requirements.
For topside fibre optic cable requirements refer 200-52-TC-SPC-00072 (Specification for Topside Fiber Optic Cable (TFOC) for COMP3 Project ).
For Telecom cable requirements refer to 200-52-TC-SPC-00073 (Specification for Telecom Cables for COMP3 Project ).
For electrical cable requirements refer 200-91-EL-SPC-00033 (Technical Specification for Electrical Power Cables, Control and Earthing Cables for COMP3 Project).
VENDOR shall ensure that all equipment and services supplied meet the requirements of this specification, referenced specifications, codes and standards.
Any omissions or details in this specification shall not affect the obligation to provide instrument cables that is complete and fully operational.
5 SCOPE
This specification along with all the specifications and standards referenced in this document, defines the minimum technical requirements of Instrument Cables and Cable Glands for the selection, engineering, design, manufacture, inspection and testing for the PROJECT. This shall cover QG-S RL and RGE compression facilities, QG-N QG2 compression facilities.
For Brownfield scope, the existing color coding for outer jacket and conductor color philosophies shall be followed, see reference table 7 and 7.5.1.
6 GENERAL TECHNICAL DESIGN CRITERIA
6.1 Design Life
In general, the design life of the new facilities shall be for an operational life of 30 years. Any specific deviation shall be subject to COMPANY approval.
6.2 Environmental Conditions and Weather Protection
All cables shall be suitable for installation in saliferous, marine and corrosive environment for offshore locations and at onshore locations. Material used for the cable construction shall be able to withstand the high UV and black bulk temperature specified in this document to ensure the selected cable is suitable for the 30 years operation life.
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
The offshore and onshore environmental conditions are as following:
6.2.1 Offshore Environmental Condition
• Ambient Temperature
o Expected maximum daily average o Expected maximum daily o Expected minimum daily o Expected yearly maximum temperature o Expected yearly minimum temperature o Air cooler design o Gas Turbine design o Black bulb temperature o Design temperature for equipment operating
at ambient conditions
: 36°C : 41.1°C : 12.7°C : 45.6°C : 8.3°C : 45.6°C
: 42°C
: 84°C : 49°C
• Relative Humidity
o Minimum o Average o Maximum
• Atmospheric Pressure o Minimum o Maximum
•
Rainfall
o Once in 2 years minimum o Once in 10 years minimum o Once in 50 years minimum
• Sea Water Temperatures (°C):
: 37 % : 71 % : 100 %
: 998 mbar : 1020 mbar
: 12 mm/h : 27 mm/h : 41 mm/h
Water Depth (m) 0 15 30 45 60 75
Table 5-1: Sea Water Temperature
Min. Temperature 15.8 15.8 15.6 15.2 16.3 17.1
Max. Temperature 34.7 34.5 33.4 33 31.8 27.5
Mean Temperature 24.1 22.9 23.2 22.7 22.1 21.6
6.2.2 Onshore Environmental Condition
• Barometric Pressure
o Design Barometric Pressure : 1013 mbar o Maximum Barometric Pressure : 1020 mbar o Minimum Barometric Pressure : 995 mbar o Maximum Instantaneous Barometric Charge : 25 mbar (for LNG tank pressure/vacuum protection design)
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
• Ambient Temperature
o Annual Average Air Temperature (Dry Bulb) : 29°C o Annual Average Air Temperature (Wet Bulb) : 21°C : 49°C o Yearly Maximum (Dry Bulb) : 5°C o Yearly Minimum (Dry Bulb) : 49°C o Extreme Dry Bulb Temperature
• Relative Humidity o Mean Daily o Mean Daily Maximum o Mean Daily Minimum
• Solar Radiation
: 59% : 80%(@4°C Dry Bulb) : 35%(@4°C Dry Bulb)
: 8.03 kW/m2 : 0.90 kW/m2
o Yearly Maximum Daily Measured o Design
Equipment exposed to sunlight shall be designed for black bulb temperature.
For environmental conditions which is to be met during cables storage, it shall follow the storage temperature and conditions recommended by manufacturer.
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
7 GENERAL REQUIREMENT FOR CABLES
VENDOR experience shall include a record of at least four years of successful installations of wire and cable similar to those required for the project. VENDOR shall be in the COMPANY approved vendor list.
VENDORS and SUB-SUPPLIERS shall comply with the requirements of COMPANY’s relevant Project Quality Requirements for Suppliers, document number COMP3-SPM-QM- PRC-00003.
All cables shall be supplied in accordance with this specification as minimum. It is expected from VENDOR to submit to the COMPANY/CONTRACTOR for approval, all possible solutions that could give technical or economic improvement.
All cable herein specified shall be new and unused, recently manufactured, free from all defects and imperfections that would affect their performance and shall be a product regularly manufactured by VENDOR.
Cables shall be manufactured in one continuous length up to the maximum permissible cable drum length. Splices in conductors, insulation or sheaths are not acceptable.
A wide variety of wire and cable types are acceptable and practical, depending upon the type of job, local codes, existing practices, and overall configuration.
Cable shall be installed and routed on Metallic and non-metallic cable trays / ladders as applicable.
Requirements for the installation of cables and wiring methods shall follow NFPA 70, API RP 14F or appropriate IEC Standards, as applicable.
Cables shall be manufactured in accordance with IEC 60092-350 and installed in accordance with IEC 61892-4 .
Flame retardant cables shall meet the requirements of IEC 60332.
Fire resistant cables shall meet the requirements of IEC 60331.
All sizes of conductors shall be stranded tin plated annealed copper suitable to saline onshore and offshore environment.
Conductor sizes shall not be less than those specified in the following paragraphs. Where metric sizes are quoted, the nearest equivalent AWG size is given. Larger sizes than the minimum may be needed depending upon voltage drop, current capacity, impedance matching, and available driving voltage. Wire selection shall be based on engineering methods and factors found in API RP 552, Section 6, Engineering Factors for Wire Type Selection for electronic systems, or appropriate IEC Standards as applicable.
Shielding is required for all signal cables that use twisted pair or individual copper conductors. The insulation and jackets on wires and cables used for all instrument cables shall be minimum flame-retardant.
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
All instrument cables, as a minimum, shall be Low Smoke as per IEC 61034 Part 2, halogen- free TPO compound as per IEC 60754 Parts 1 and 2 and IEC 60092-360.
Electrical, mechanical and other particular characteristic for the insulation and sheathing material used shall be in accordance with IEC 60092-360.
In general, all wire and cable shall be externally or inherently protected from damage by a metal covering (100 percent).
They shall be resistant to scuffing, rough handling, ultra-violet (UV) radiation meeting the appropriate test standards of UL 1581 art. 1200, heat, oil and natural gas corrosive agents normally found within a tropical offshore/petrochemical/gas processing facility.
Cable armour shall not be considered as the sole conductor for grounding requirements.
Cables used for intrinsically safe circuits shall be compliant with IEC 60079-25 and 60079-11. For Intrinsically Safe (I.S.) circuits application cable parameters such as capacitance and inductance shall not invalidate the requirements of intrinsic safety.
DC power supply used for IS circuits shall not be used as a DC power source for circuits that are not intrinsically safe.
Data communication cables for digital signals shall either be specified by the equipment manufacturers and approved by COMPANY, or otherwise as indicated in the job specifications.
Wire and cable shall be tagged. Cable ends and cable shall be protected against damage and moisture. Heat shrinkable, waterproof end caps shall be provided on all cable shipped.
The cable outer sheath shall be coloured according to the cable type and embossed with the cable identification at one (1) meter intervals or manufacturer standard.
Cable shall be run on cable trays or ladder and also for cables that run in the voids above false ceiling and underneath the false flooring.
All wiring shall be clearly labelled. All conduits and cables at outdoor locations shall have engraved stainless steel nameplates, attached at their origination and termination points. All indoor cables shall have Nylon / PVC cable identification tags / labels. All tags shall be located such that they are visible and will not interfere with maintenance or electrical operation. Multipair/core cables & Individual wires shall be labelled with slip-on, heat shrink, permanently embossed or sleeve type wire markers. Cable numbering shall be in accordance with COMPANY’s Equipment Numbering Philosophy Procedure.
Color coding shall be effected by solid contrasting colors and be consistent between single pairs and pairs in multipair cables, required core color are mention in each type description.
• Black (-) and White (+) • Black (-) and Blue (+) • Red (+) and Blue (-) • Blue (-), White (Sig) and Red (+)
For brownfield facilities, existing color coding shall be followed, see Table 7 for color coding.
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Table 7
Facility
Pair/Multi-pair Analogue
Pair/Multi-pair Digital
Triad /Multi- triad
Core/Multi-cores
RP4N
WHP12N
RP4S
RP7S
RP8S
RP11S
RT-2
WHP12S
WHP13S
PU
N
‐
WHP 4N
WHP 5N
WHP 6N
QGS-WHP5
QGS-WHP8
Blue (+) Black (-)
Blue (+) Black (-)
White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐
Red (+) ) White (
‐
Black (+) ) White (
‐ HOLD 1
Black (+) ) White (
White (+) Black (
‐ )
‐ White (+) Black (
)
Red (+) Blue (-)
Red (+) Blue (-)
White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐
Red (+) ) White (
‐
Black (+) ) White (
‐ HOLD 1
Black (+) ) White (
White (+) Black (
‐ )
‐ White (+) Black (
)
200-51-IN-SPC-00057_00
‐
‐
Blue (+) Red (-) White (Sig) Blue (+) Red (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Blue (+) Grey (-) Red (Sig) Red (+) Black (-) White (Sig)
HOLD 1
Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig)
Black (+) ) White (
‐
Black (+) ) White (
White (+) Black (
‐ )
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐ White (+) Black (
)
‐
All black
Black (+) ) White (
‐ HOLD 1
Black (+) ) White (
Black (+) ‐ Red (-) Blue (Spare)
White (+) Black (
)
‐
Page 23 of 49
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Facility
Pair/Multi-pair Analogue
Pair/Multi-pair Digital
Table 7
QGS-WHP9
QGS-WHP11
White (+) Black (
)
‐ White (+) Black (
)
White (+) Black (
)
‐ White (+) Black (
)
Triad /Multi- triad
Red (+) Black (-) White (Sig) Red (+) Black (-) White (Sig)
Core/Multi-cores
Black (+) Red (-) Blue (Spare)
White (+) Black (
)
Manufacturer’s standard cable can be used for cabinet wiring and other internal system cables.
‐
‐
‐
Cables shall be suitable for installation with a minimum bending radius of typically 10 x overall diameter, appropriate for the type of cable supplied, which shall comply with the requirements of IEC 60092-350.
Onshore outdoor cables shall be designed with the following characteristics:
- The inner aluminium polyethylene (AluPE) tape for water tightness
- High Density Polyethylene (HDPE) sheath for resistance to inorganic chemicals
(chlorine, synthetic oils)
- Polyamide (PA) for resistance to organic chemicals (aromatics, benzene, petrol, oil,
etc.)
7.1
Insulation
Conductor insulation shall be Cross-linked Polyethylene (XLPE) or Ethylene Propylene Rubber (EPR) as specified.
Fire resistant cables shall meet the following additional requirements:
- The conductors shall have silicone rubber insulation or as an alternate mica/glass tape
with EPR / XLPE insulation
- The cables shall be tested in accordance with IEC 60331, and the cable shall maintain circuit integrity for a minimum of 90 minutes when subjected to a flame test at 750°C.
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Classification: Internal
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Nominal thickness of insulation on single wires shall be as shown in Table 7.1 below.
Table 7-1 : Insulation Thickness
Nominal cross- sectional area of conductor (mm2)
Voltage rating: 150 / 250 V (IEC 60092- 376)
Voltage rating: 600 / 1000 V (IEC 60092- 353)
Voltage rating: 600 / 1000 V (IEC 60502)
EPR (mm)
XLPE (mm)
EPR (mm)
XLPE (mm)
EPR (mm)
XLPE (mm)
0.5
0.75
1
1.5
2.5
4
6
0.6
0.6
0.6
0.7
0.7
0.4
0.5
0.5
0.6
0.6
1.0
1.0
1.0
1.0
1.0
0.7
0.7
0.7
0.7
0.7
1.0
1.0
0.7
0.7
7.2 Conductor
Cable conductor shall be of high conductivity, stranded, tin plated annealed copper, meeting the requirements of IEC 60228.
7.3
Inner sheath and fillers
Fillers in the interstices of multi-conductor cables shall be non-hygroscopic.
The inner sheath shall be of extruded low smoke type and provide a good radial seal against humidity, gas and vapours.
All cables routed across different hazardous areas shall be so constructed as to prevent gas or vapour migration.
7.4 Metallic Armour
All cables used outside of buildings shall be armoured. Armoured cable may be fastened to open trays and generally may be exposed to ordinary facility operations and maintenance activity.
Armour shall be made of galvanised steel wire in accordance to IEC 60502.
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COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
7.5 Outer Sheath
The outer sheath shall be an extruded layer of low smoke compound meeting the requirements of SHF-1 per IEC 60092-360 and IEEE 1580 (2010) type TPO with necessary additives to obtain the following characteristics:
-
Flame retardant as per IEC 60332-3-22 category A
-
Oxygen index: ≥ 30 as per ASTM D 2863
-
Minimum production of noxious gases and fumes in the event of fire: Acid gas
generation: HCL < 17% as per IEC 60754-1
-
LSZH in accordance to recommendations of IEC 60754 and IEC 61034.
-
A gas tight test shall be performed on the manufactured cable as per IEC 60079-14
Annex C.
The following cable characteristics are given for guidance and it shall be incumbent on the VENDOR to adhere to these where possible:
-
Maximum smoke density: Dm < 250
-
Smoke in chamber (4mm): V0F4 < 250
-
UV resistance as per UL 1581 art. 1200, unless otherwise specified in project particular
specification
-
Transmittance: as per IEC 61034-2 (test on the cable) (60% minimum)
-
Protection against aliphatic hydrocarbons (required mud resistant cables within 3
meters of a wellhead; the cables shall be sheathed with a material that will pass the
hot oil resistance test in in Table 10 of IEC 60092-360)
- Resistance to aromatic hydrocarbons (when required in project data sheet) as per IEC
60811-404
- Resistance to drilling fluids (when required in project data sheet)
All cables shall be Flame retardant as per IEC 60332. Outer sheath colour in general shall be as follow:
• Orange for Fire resistant cables (FGS / ESD)
• Grey for Flame retardant pair/traid cables
• Black for Flame retardant Instrument Core / Power Supply cables
• Blue for I.S. Circuits
• Green / yellow – Safety earth
• Green – Instrument earth
For brownfield facilities, existing color coding shall be followed, see Table 7.5.1 for outer jacket colour:
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Facility
RP4N WHP12N RP4S RP7S RP8S RP11S RT-2 WHP12S WHP13S
PU
N
WHP 4N ‐ WHP 5N WHP 6N QGS-WHP5 QGS-WHP8 QGS-WHP9 QGS-WHP11
Table 7.5.1
Jacket Color Flame Retardant Black Black Black Black Black Black Black Black Black Grey Black HOLD 2 Black Black Black Black Black
Jacket Color Fire Resistant Orange Orange Orange Orange Orange Orange Orange Orange Orange Orange Orange HOLD 2 Orange Black Black Black Black
7.6 High Temperature Cable
Cable to be installed in “high temperature” service shall be selected based on considerations of heat resistance (i.e., radiation from the flare) or flammability (i.e., resistance to fire for safety).
Conductors shall be in accordance with IEC 60331-21 regarding flame retardance / fire resistance.
Cables shall be Mineral-Insulated (type MI), Metal-Sheathed, Silicon-Insulated (type SI), Metal-Sheathed, or insulation systems with mica tapes. COMPANY approval must be obtained for the application and cable type. Reference to IEC 60702.
In case of SI type cables, the insulation shall be covered with a glass braid jacket and a fluorinated ethylene propylene (FEP) fluid barrier, mica/XLPE, or mica/EPR.
7.7 Cable Marking
The external surface of outer sheath of cable shall be embossed/printed at every one (1) meter intervals or Manufacturer standard in English with marks to distinguish the following data as a minimum:
• Manufacturer’s name and year of manufacture
• No of wires / cores
• Cable length sequence
• Cable size
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
• Voltage
• Cable type (ie: “FLAME RETARDANT”, “FIRE RESISTANCE”)
• Standards compliance (ie: IEC) and relevant number
7.8 Screen Segregation
Universal IOs for DCS, FGS and ESD system shall be utilized at greenfield COMP3 project. Cables for related instrument connected to ICSS (AI, AO, DO and DI) will have individual shield and overall shield. Cables for related instrument connected to ESD and FGS (AI, AO and DI) required individual shield and overall shield. ESD and FGS DO type required only overall shield.
Below tables shall be adhered to for individual shield and overall shield of cables for greenfield facilities, refer Table 7.8.1 & Table 7.8.2:
Table 7.8.1: Screen segregation for Universal IO
UNIVERSAL I/O FOR P1/P2 AND OTHER INSTRUMENTS
I/O TYPE AI AO DI DO
I/O TYPE AI AO DI DO
DCS IS/OS IS/OS IS/OS IS/OS
ESD IS/OS IS/OS IS/OS OS
Table 7.8.2: Screens segregation for Conventional IO
CONVENTIONAL I/O
DCS IS/OS IS/OS OS OS
ESD IS/OS IS/OS OS OS
FGS IS/OS IS/OS IS/OS OS
FGS IS/OS IS/OS OS OS
Sleeve screen color shall be segregated
• Non IS : Green • IS : Blue
For brownfield facilities, the existing philosophy shall be followed for screen segregation.
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
8 TECHNICAL SPECIFICATION FOR CABLES (Offshore, Indoor,
earthing)
8.1
Instrumentation and General Process Cable (Flame Retardant) – Type 1
Cable Type
:
Instrument Signals, General Process – DCS Universal I/O Signals (Analog Input, Analog Output, Digital Input, Digital Output), DCS / UCP Analog signals (Conventional I/O), Pair Cables, Individual and Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield
The individual screen is applicable for multicables two pairs and
above.
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), with UV resistance
additive
Outer Sheath Color: Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Black and Blue (each pair identified numerically and sequentially).
(For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.2
Instrumentation and General Process Cable (Flame Retardant) – Type 1A
Cable Type
:
Instrument Signals, General Process – DCS Universal I/O Signals (Discrete Output Powered), Pair Cables, Individual and Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
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SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
The individual screen is applicable for multicables two pairs and above.
Inner Sheath
: TPO, extruded, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, extruded, LSZH, SHF1, Flame retardant (IEC 60332), with UV
resistance additive
Outer Sheath Color : Blue for I.S / Grey for Non I.S. (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Black and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.3
Instrumentation and General Process Cable (Flame Retardant) – Type 2
Cable Type
:
Instrument Signals, General Process – DCS / UCP (Conventional I/O) Discrete Input and Output signals, Pair Cables, Overall Screened
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
200-51-IN-SPC-00057_00
Page 30 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Red and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.4
Instrumentation and General Process Cable (Flame Retardant) - Type 2A
Cable Type
:
Instrument Signals, General Process – DCS / UCP (Conventional I/O) Discrete Output Powered signals, Pair Cables, Overall Screened
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
Inner Sheath
: TPO, extruded, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, extruded, LSZH, SHF1, Flame retardant (IEC 60332), UV
resistance additive
Outer Sheath Color : Blue for I.S / Grey for Non I.S. (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification
: Red and Blue (each pair identified numerically and sequentially) (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
200-51-IN-SPC-00057_00
Page 31 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
8.5
Instrumentation and General Process Cable (Flame Retardant) – Type 3
Cable Type
: Resistance temperature detector (RTD), Analyzer, Vibration. – DCS / UCP (Conventional I/O) Analog signals, Triad Cable, Individual and Overall Screened
Rated Voltage
: 150/250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
The individual screen is applicable for multicables five triads and above.
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Triad
: 1, 5 and 10
Core Identification : Blue, White and Red with triad number (For Brownfield scope,
existing philosophies shall be followed, refer Table 7)
8.6 Shutdown Vital Services, ESD and Fire and Gas (Fire Resistant) – Type 4
Cable Type
: Shutdown Vital Services, ESD / FGS / HIPPS (Conventional I/O) Analog Signals, Universal I/O signals (Analog Input, Analog Output, Digital Input), Pair Cables, Individual and Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
200-51-IN-SPC-00057_00
Page 32 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Insulation
: XLPE or EPR plus Mica Glass Tape (MGT), LSZH, Fire resistant (IEC
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
The individual screen is applicable for multicables two pairs and above.
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Blue for I.S / Orange for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Black and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.7 Shutdown Vital Services, ESD, Fire and Gas (Fire Resistant) – Type 5
Cable Type
: Shutdown Vital Services, Fire and Gas detectors – ESD / FGS /
HIPPS / UCP Discrete signals, Pair Cables, Overall Screened
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR plus Mica Glass Tape (MGT), LSZH, Fire resistant (IEC
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
200-51-IN-SPC-00057_00
Page 33 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Blue for I.S / Orange for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Red and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.8 Fire and Gas (Fire Resistant) – Type 6
Cable Type
: Gas detector, Flame detector – FGS Analog signals, Triad Cables,
Individual and Overall Screened
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR plus Mica Glass Tape (MGT), LSZH, Fire resistant (IEC
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
The individual screen is applicable for multicables of five triads and above.
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Orange (For Brownfield scope, existing philosophies shall be
followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Triads
: 1, 5 and 10
Core Identification : Blue, White and Red with triad number (For Brownfield scope,
existing philosophies shall be followed, refer Table 7)
200-51-IN-SPC-00057_00
Page 34 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
8.9
Instrumentation and General Process Cable (Flame Retardant) – Type 7
Cable Type
:
Instrument Power Cable, Solenoid Valve, Process Audible Horn, Status Lamp – DCS / UCP Discrete Output (Conventional I/O), Core Cables
Rated Voltage
: 600/1000 V
Construction
:
IEC 61892-4, IEC 60092- 353
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
Insulation
: N/A
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: N/A
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Black (For Brownfield scope, existing philosophies shall be followed,
refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Cores
: 2, 7, 12, 19 and 27
Core Identification : Black and White with core number (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.10 Shutdown Vital Services, Fire and Gas (Fire Resistant) – Type 8
Cable Type
:
Instrument / Gas Detectors / 24VDC Power Cable, FGS / ESD / UCP / HIPPS (Conventional I/O) Discrete signal, Core Cables
Rated Voltage
: 600/1000 V
Construction
:
IEC 61892-4 , IEC 60092- 353
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
Insulation
: N/A
: XLPE or EPR plus Mica Glass Tape (MGT), LSZH, Fire resistant (IEC
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: N/A
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
200-51-IN-SPC-00057_00
Page 35 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), UV resistance
additive
Outer Sheath Color: Orange (For Brownfield scope, existing philosophies shall be
followed, refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Cores
: 2, 7, 12, 19 and 27
Core Identification : Black and White with core number. (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.11 Indoor Data Ethernet Cable S/UTP (Flame Retardant) – Type CAT 6A
For detail specification refer to 200-52-TC-SPC-00073 (Specification for Telecom Cables for COMP3 Project).
8.12 Patch Cord
For detail specification refer to 200-52-TC-SPC-00073 (Specification for Telecom Cables for COMP3 Project).
8.13 Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 9
Cable Type
:
Instrument Signals, Inter Panel Interface – DCS / UCP Discrete signals, Pair Cables, Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar or Aluminium polyethylene (for onshore), tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield
Inner Sheath
: N/A
Armoured
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Outer Sheath Color: Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
200-51-IN-SPC-00057_00
Page 36 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Red and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.14 Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 9A
Cable Type
:
Instrument Signals, Inter Panel Interface – DCS / UCP Discrete Signals, Pair Cables, Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar or Aluminium polyethylene (for
onshore), tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield
Inner Sheath
Armoured
: N/A
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Outer Sheath Color : Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification
: Red and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.15 Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 9B
Cable Type
:
Instrument Signals, Inter Panel Interface – DCS / UCP Discrete Signals, Pair Cables, Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
200-51-IN-SPC-00057_00
Page 37 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar or Aluminium polyethylene (for
onshore), tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield
Inner Sheath
Armoured
: N/A
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Outer Sheath Color : Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification
: Black and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.16 Shutdown Vital Services, Fire and Gas Indoor Cable (Fire Resistant) – Type 10
Cable Type
:
Inter panel trip – FGS/ESD/UCP Discrete Output signal, Core Cables
Rated Voltage
: 600/1000 V
Construction
:
IEC 61892-4, IEC 60092- 353
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
Insulation
: N/A
: XLPE or EPR plus Mica Glass Tape (MGT), LSZH, Fire resistant (IEC
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: N/A
Inner Sheath
: N/A
Armoured
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Outer Sheath Color: Orange (For Brownfield scope, existing philosophies shall be
followed, refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Cores
: 2, 7, 12, 19 and 27
Core Identification : Black and White with core number. (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
200-51-IN-SPC-00057_00
Page 38 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
8.17 Instrumentation and General Indoor Cable (Flame Retardant) – Type 11
Cable Type
:
Instrument Power Cable, Status Lamp, Inter Panel Interface – DCS / UCP Discrete Output, Core Cables
Rated Voltage
: 600/1000 V
Construction
:
IEC 61892-4, IEC 60092- 353
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
Insulation
: N/A
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
Inner Sheath
Armoured
: N/A
: N/A
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332),
Outer Sheath Color: Black (For Brownfield scope, existing philosophies shall be followed,
refer Table 7.5.1)
Conductor Size
: 2.5mm2
Number of Cores
: 2, 7, 12, 19 and 27
Core Identification : Black and White with core number (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.18 Instrumentation and General Process Indoor Cable (Flame Retardant) – Type 12
Cable Type
:
Instrument Signals, DCS Universal I/O Signals (Analog Input, Analog Output, Digital Input, Digital Output), Inter Panel Interface – DCS / UCP Analogue signals, Pair Cables, Individual and Overall Screened.
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar or Aluminium polyethylene (for onshore), tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield
200-51-IN-SPC-00057_00
Page 39 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
The individual screen is applicable for multicables 2 pairs and above.
Inner Sheath
: N/A
Armoured
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Outer Sheath Color: Blue for I.S / Grey for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Black and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.19 Shutdown Vital Services, ESD, Fire and Gas Indoor Cable (Fire Resistant) – Type 13
Cable Type
: Shutdown Vital Services, ESD / FGS Analog Signals, Universal I/O signals (Analog Input, Analog Output, Digital Input), Pair Cables, Individual and Overall Screened
Rated Voltage
: 150 / 250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR plus Mica Glass Tape (MGT), LSZH, Fire resistant (IEC
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
The individual screen is applicable for multicables 2 pairs and above.
Inner Sheath
: N/A
Armoured
: N/A
Outer Sheath
: TPO, LSZH, SHF1, Fire resistant (IEC 60331), UV resistance
additive
Outer Sheath Color: Blue for I.S / Orange for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.0mm2
Number of Pairs
: 1, 2, 5, 10 and 20
200-51-IN-SPC-00057_00
Page 40 of 49
Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Core Identification : Black and Blue (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.20 Thermocouple Extension Cable (Flame Retardant) – Type 14
Cable Type
: Thermocouple cable – Pair Cables, Overall Screened
Rated Voltage
: 150/250 V
Construction
:
IEC 61892-4, IEC 60092-376
Conductors
: Multi stranded type KX, Negative – Alumel / Positive – Chromel IEC
60584
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
Screen
: Aluminium-Mylar or copper-Mylar,
tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield
Inner Sheath & Filler:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Outer Sheath Color: Blue for I.S / Black for Non I.S (For Brownfield scope, existing
philosophies shall be followed, refer Table 7.5.1)
Conductor Size
: 1.34mm2
Number of Pairs
: 1, 2, 5, 10 and 20
Core Identification : Neg – white / Pos - Green (each pair identified numerically and sequentially). (For Brownfield scope, existing philosophies shall be followed, refer Table 7)
8.21 RS 485 (Flame Retardant) – Type 15
Cable Type
: Modbus RTU protocol communication with packages, Individual and
Overall Screened
Rated Voltage
: 150 / 250 V
Construction
:
IEC 60092-376
Conductors
: Multi stranded tin plated annealed copper, Class 2 (IEC 60228)
Twisting
:
Insulated cores shall be twisted together as per manufacturer standard
Insulation
: XLPE or EPR, LSZH
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Covering & Filler
:
Inner covering shall be made of Polyester tape applied helically wound. Filler shall be made non-hygroscopic material, LSZH
Screen
: Aluminium-Mylar, copper-Mylar tape construction, helically wrapped with a 25 % overlap to ensure full coverage on bends, and with an integral tinned stranded annealed copper drain wire of 0.5mm2 in contact with at each shield.
The individual screen is applicable for multicables 2 pairs and above.
Inner Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332)
Armoured
: Steel Wire Armoured (SWA) as per IEC 60502 (armour required for
outdoor interfaces)
Outer Sheath
: TPO, LSZH, SHF1, Flame retardant (IEC 60332), with UV resistance
additive
Outer Sheath Color: Grey
Conductor Size
: 0.35mm2
Number of Pairs
: 2
Core Identification : Accordance ANSI/TIA/EIA-485-A (Pairs Identification)
8.22 Earthing Cable (Flame Retardant) – Type 16
Refer to Electrical specification 200-91-EL-SPC-00033
9 Fibre Optic Cable
For detail specification of fibre optic cables refer to 200-52-TC-SPC-00072 (Specification for Topside Fiber Optic Cable (TFOC) For COMP3 Project).
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
10 GENERAL REQUIREMENT FOR CABLE GLANDS
All cables glands shall be supplied in accordance with this specification as minimum. It is expected from VENDOR to submit to the COMPANY/CONTRACTOR for approval, all possible solutions that could give technical or economic improvement.
All cable glands herein specified shall be new and unused, recently manufactured, free from all defects and imperfections that would affect their performance and shall be a product regularly manufactured by VENDOR.
The cable glands shall be selected to provide safe and secure entries for cables into enclosures. The glands shall be compression type, suitable for fire and drilling mud resistant cables and for outdoor applications.
Cable gland selection shall meet the requirement of IEC 60079-14.
11 TECHNICAL SPECIFICATION FOR CABLE GLANDS AND
ACCESSORIES
11.1 Cable Gland for Armoured Cables
Cable glands shall be suitable for outdoor service in the site condition as per Section 6.1. The cable glands shall be suitable for contacts with hydrocarbon fluid, mineral oils, diesel oils, glycol and methanol.
Cable glands shall be Electro-less Nickel Plated Brass material, suitable for Steel Wire Armoured (SWA) armour cable with metric ISO thread and the gland shall be fitted with Silicone rubber, low smoke, zero halogen seal to comply with minimum IP 66 ingress protection and deluge proof seal onto cable and to enclosure with sealing washer.
The cable glands shall be dual certified Ex’d’ and Ex’e’, suitable for Zone 1 hazardous areas, Gas Group IIB , as minimum temperature Class T3 application. For cable gland installed within battery rooms, it shall be certified for installation in a Zone1, Gas Group IIC, and Temperature class T3 as minimum.
Cable Glands shall be provided with diaphragm seals on the cable inner and outer sheath which will not damage cables that have “cold flow” characteristics.
The operating temperature shall be in the range of -20⁰C to 90⁰C.
The cable glands shall be sized to suit the various cable type as per sections 8 and 9. Sizing and selection of correct size of cable glands shall be VENDOR’s responsibility. VENDOR shall submit various cable glands size versus the cable type for COMPANY/CONTRACTOR review and approval.
11.2 Cable Gland for Non Armoured Cables
Cable glands shall be suitable for outdoor service in the site condition as per Section 6.1. The cable glands shall be suitable for contacts with hydrocarbon fluid, mineral oils, diesel oils, glycol and methanol.
200-51-IN-SPC-00057_00
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Cable glands shall be Electro-less Nickel Plated Brass material, suitable for non-armoured cable with metric ISO thread and the gland shall be fitted with Silicone rubber, low smoke, zero halogen seal to comply with minimum IP 66 ingress protection and deluge proof seal onto cable and to enclosure with sealing washer.
The cable glands shall be dual certified Ex’d’ and Ex’e’, suitable for Zone 1 hazardous areas, Gas Group IIB, as minimum temperature Class T3 application. For cable gland installed within battery rooms, it shall be certified for installation in a Zone1, Gas Group IIC, and Temperature class T3 as minimum.
Cable Glands shall be provided combined flameproof and environmental seals on the outer sheath of non-armoured cable.
The operating temperature shall be in the range of -20⁰C to 90⁰C.
The cable glands shall be sized to suit the various cable type as per section 8 and 9. Sizing and selection of correct size of cable glands shall be VENDOR’s responsibility. VENDOR shall submit various cable glands size versus the cable type for COMPANY/CONTRACTOR review and approval.
11.3 Hexagon Head Stopper Plugs
Hexagon Head Stopper Plugs shall be Electro-less Nickel Plated brass material fitted with entry thread seal (O-ring or Nylon) to comply to IP68 ingress protection.
The plugs shall be dual certified Ex’d’ and Ex’e’, suitable for Zone 1 hazardous areas, Gas Group IIB, as minimum temperature Class T3 application. For cable gland installed within battery rooms, it shall be certified for installation in a Zone1, Gas Group IIC, and Temperature class T3 as minimum.
The stopper plugs shall provide a permanent or temporary means of blanking the pre-drilled unused cable entry openings at junction box and other instrument cabinets (supplied by others).
11.4 Hexagon Head Adaptors
Hexagon Head Adaptors shall be Electro-less Nickel Plated brass material fitted with entry thread seal (O-ring or Nylon) to comply to IP68 ingress protection.
The adaptors shall be dual certified Ex’d’ and Ex’e’, suitable for Zone 1 hazardous areas, Gas Group IIB, as minimum temperature Class T3 application. For cable gland installed within battery rooms, it shall be certified for installation in a Zone1, Gas Group IIC, and Temperature class T3 as minimum.
The adaptor is to provide a connection when there is a difference between the type or size of the cable gland thread and the entry hole in the equipment.
It’s used for connecting the cable gland of metric ISO threads to the entry hole of junction box, field instrument and other instrument cabinets (supplied by others) with NPT threads.
200-51-IN-SPC-00057_00
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
Therefore, the adaptor supplied shall have NPT threads in male side and metric ISO threads in female side or metric ISO threads in male side and metric ISO threads in female side.
11.5 Hexagon Locknuts
Locknuts shall be Electro-less Nickel Plated brass material and compatible with Cable Glands, Stopper Plugs and Adaptor supplied.
11.6 Earth Tags
Earth Tags shall be Electro-less Nickel Plated brass material and compatible with Cable Glands supplied.
11.7 Shrouds
Shrouds shall be PCP and LSFZH (Low Smoke and Fume Zero Halogen) and compatible with Cable Glands supplied.
11.8 Sealing Washers
Serrated washer shall be stainless Steel material with addition of nylon washer and compatible with Cable Glands supplied.
The serrated stainless steel washer and nylon washer shall be used for Cable Glands connected to junction box and other instrument cabinets (supplied by others).
11.9 Cable Clamps
Cable Clamps shall be Zinc Plated Steel material and supplied with clamping bolts. The cable clamps shall be able to hook on the angle iron with size of 40 x 40 x 4mm thick to hold the bottom entry cables in place to the cabinets.
11.10 Earth Strap Clamps
Earth Strap Clamp shall be used for maintaining earth continuity through its system of double clamping. The armourings of the cable and conductor of earth cable are clamping together by tightening the strap. The earth cable is further extended and connected to the protective earth bar or earth stud of cabinet.
The material of earth strap clamp shall be as mentioned below:
• Strap Material: Tinned bronze / SS 301/302
• Cap and Screw: Electro-galvanized steel
11.11 Marking for Cable Glands, Stopper Plugs and Adaptors
All Cable Glands, Stopper Plugs and Adaptors shall be permanently stamped/marked with the following information, as minimum, to demonstrate compliance with Directive 2014/34/EU (ATEX Directive) and the IEC Ex 02 Certification Scheme, as defined in both CENELEC and IEC standards EN 60079 & IEC 60079:
• Type, size and certification of Cable Glands, Stopper Plugs and Adaptor.
• Type, size and pitch of entry thread Cable Glands, Stopper Plugs and Adaptor.
• Manufacturer’s Name or trade marks
200-51-IN-SPC-00057_00
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
• Material of Construction
• Hazardous area classification and IP rating
• Relevant approval details
12 CABLE DRUM AND IDENTIFICATION
The cable shall be placed on individual drum as specified in the requisition. Drum radius shall not be less 125% of the minimum bending radius of the cable. Drums shall be of substantial construction to withstand multiple handling in transit. The drums shall be non-returnable.
Each cable drum shall have a permanently attached, weatherproof UV resistant (stainless steel or plastic) tag attached to the flange indicating the following information:
• Purchase Order Number
•
Item Number
• Manufacturer’s Name
• Cable Type
• Purchaser’s cable type code
• Date of Manufacture
• Cable Size (core/pair/triad/size)
• Number of Conductors
• Voltage Rating
•
Insulation Type
• Temperature Rating
• Total Cable Length
• Gross Weight
• Cable Net Weight
• Drum Tag Number
Actual lengths of cable on a drum should be minimum 3 percent more than specified, on the requisition. No negative tolerances are allowed.
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
13 INSPECTION AND TESTS
13.1 General
Project Quality Requirements for Suppliers (COMP3-SPM-QM-PRC-00003) shall form a basis for the Instruments inspection and testing requirements.
The Supplier shall perform inspection and testing activities in accordance with the requirements of this specification and approved Inspection and Test Plan (ITP). The ITP shall be submitted to the CONTRACTOR/COMPANY for approval prior to manufacturing.
Factory acceptance test shall be performed in accordance with the requirements in section 13.3 as minimum.
COMPANY / CONTRACTOR or authorised third party are required to witness these tests. Inspection shall in no ways release vendor from final guarantee and performance of the cable.
13.2 Type Tests
Type test certificates issued by a recognized testing authority in accordance with the relevant IEC standards shall be furnished by the Manufacturer. Type test as minimum shall include:
• Flame retardant test to IEC 60332-3-22 – Cat A
• Lower oxygen index tests
• Smoke emission test
• Fire resistance test to IEC 60331
• Acid gas generation test to IEC 60754-1
• Transmittance as per IEC 61034
• Aliphatic hydrocarbons withstand
• UV rays withstand
• Conformity certificate for cable’s material property at site maximum ambient
temperature (49°C) and black bulb temperature
• Oil immersion
• Water spray
• Ageing
• HCL emission
•
Impact resistance
• Conductor L/R Ratio, resistance
• Bending tests
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
The CONTRACTOR shall consider these as qualification tests, and before placing an order required the presentation of the type test.
13.3 General Check
General check as minimum shall be carried out as following:
• Qualitative and quantitative control of technical documentation given with cables, cable
glands, plugs and adapters and other accessories and its compliance with the
particular specifications
• Control of drums: quality of flanges, marking and labelling, cable designation, length,
section, sizes and weight, compliance with minimum bending radius, capping of
terminations, packaging and protection according to job specifications
• Control of conformity with the technical documentation
• Control of mechanical properties of insulating covering
• Measurement of the thickness of the insulating covering
•
Inspection of bedding and assembly
• Control of the mechanical properties of the external protective sheaths
• Measurement of the thickness of the external sheaths
• Check of the nature and constitution of the conductor or semi-conductor screens
• Measurement of the external dimensions of the complete cable
• Continuity of all conductors and shield drain wires shall be checked using an ohmmeter
14 DOCUMENTATION
Documentation such as, general arrangement, filled in data sheets and other documents as detailed in requisition during detail engineering shall be part of VENDOR scope to be included in the lump sum for the package. The list of documents shall include but not limited to the following:
• General Arrangement Drawing
• Filled-in technical data sheets
• Mechanical parameters (Weight, drum size, etc)
• Electrical parameters (Ampacity, derating, impedances, etc)
• Available type test certificate
•
•
Installation, operations and maintenance manuals
ITP
200-51-IN-SPC-00057_00
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Classification: Internal
NORTH FIELD PRODUCTION SUSTAINABILITY (NFPS) PROJECT
COMP3 - NFPS OFFSHORE RISER/WELLHEAD PLATFORM & INTRAFIELD PIPELINES PROJECT
SPECIFICATION FOR INSTRUMENT CABLES & CABLE GLANDS FOR COMP3 PROJECT
• Testing, packing, etc procedures
• Certificate of origin
• Cable report/ certification
• Pictures (to provide the pictures in detail before (e.g. cable drum identification, internal
cable, cable marking; etc and after packing for each drums)
• Packing List/ DO
As part of digitalization, VENDOR to submit the documents including but not limited to equipment data base (EQDB), bill of material (BOM), spare parts list (SPL), special tools, maintenance manual, installation and operational manual, preservation procedure, etc., Refer to the COMPANY’s standard templates in Spare Parts and Material Identification, Procurement, Delivery, Receipt and Payment-OTS-OED Supported Projects – Procedure.
Further to the above, VENDOR to provide the scanning technology that could help to retrieve the equipment information and details (similar / better to barcode / QR Code / RFID code). This would be further discussed with COMPANY and agreed during EPC phase.
15 PRESERVATION, PACKING AND SHIPPING
The requirements for packing and preservation of cable drums, cable glands, plugs, adaptors and other accessories are detailed in the protection, packing and marking instructions provided as part of contract documentation.
FAT final approval and closure of all punch items will allow shipment of the equipment.
When the cable drums and loose materials arrive at site it may be possible that they will be kept stored, in warehouse or open air, for several days prior to installation. Hence care should be taken for protecting the necessary parts of the cable drum and loose materials from getting exposed to the adverse environmental conditions.
A preservation procedure and packing list shall be submitted to COMPANY for review before the shipment take place.
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Project: Q-32705 - Saipem COMP3 Folder: RFQ Files