ABU DHABI NATIONAL OIL COMPANY (ADNOC) GHASHA CONCESSION PROJECTS
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT COMPANY DOC No: 1-CF0000-25-SPE-9073-00
Rev. 00
ABU DHABI NATIONAL OIL COMPANY (ADNOC) GHASHA CONCESSION PROJECTS
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Contractor Document Number: CF0000-1009073
00
B2
02/05/2024
19/04/2024
IFU
IFA
B1
19/01/2024
IFA
Issued for Use
A. Parlato
S. Feliziani P. Santoni
C. Copelli
Issued for COMPANY approval
Issued for COMPANY approval
A. Parlato
S. Feliziani P. Santoni C. Copelli
A. Parlato
S. Feliziani
P. Santoni C. Copelli
Rev
Date (DD/MM/YYYY)
Status
Status Description
PREPARED
CHECKED
APPROVED 1
APPROVED 2
This Document is intended for use by ADNOC and its nominated Consultants, Contractors, Manufacturers and Suppliers.
DOCUMENT CLASS – 1 Page 1 of 11
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ABU DHABI NATIONAL OIL COMPANY (ADNOC) GHASHA CONCESSION PROJECTS
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT COMPANY DOC No: 1-CF0000-25-SPE-9073-00
Rev. 00
This document is rolled over from PCSA document no. 1-CF0000-25-SPE-9073-00 Rev. A1
SUMMARY OF DOCUMENT REVISIONS
Rev
A1
Date
(DD/MM/YYYY)
16/03/2023
Status
IFR
Status Description
Issued for COMPANY review
DOCUMENT CLASS – 1 Page 2 of 11
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ABU DHABI NATIONAL OIL COMPANY (ADNOC) GHASHA CONCESSION PROJECTS
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT COMPANY DOC No: 1-CF0000-25-SPE-9073-00
Rev. 00
HOLD
Section
Description
HOLD LIST
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
TABLE OF CONTENTS
PROJECT OVERVIEW … 5
1.1
EPC for HAIL & GHASHA Development Project … 5
PURPOSE … 6
DEFINITIONS AND ABBREVIATIONS … 6
3.1
3.2
Definitions … 6
Abbreviations … 6
REFERENCE DOCUMENTS … 7
ORDER OF PRECEDENCE … 9
ADDENDUM TO REFERENCED COMPANY DOCUMENT AGES-SP-13-001 … 9
6.1
6.2
Amendment to Para 3 – Document Precedence … 9
Addendum to Appendix A1 – Minimum Criticality Ratings … 9
APPENDICES … 11
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
PROJECT OVERVIEW
1.1
EPC for HAIL & GHASHA Development Project
The Hail & Ghasha Development (HGD) Project is of strategic importance to the Emirate of Abu Dhabi. The Project will develop the untapped oil and gas reserves from the highly sour Hail and Ghasha fields. Production is targeted to start by Q4 2027 with sustainable production of 1 BSCFD of Raw Gas, and max production of 82.5 MSBPD of Oil, 76.3 MSBPD of Condensate, 9000 TPD of Sulphur and 5030 TPD of NGL. In addition, Project will capture 1.52 million tonnes of CO2 per year taking ADNOC’s committed investment for carbon capture capacity. The Hail and Ghasha fields are situated offshore ABU DHABI about 140 km away from ABU DHABI mainland in water depths varying from 0 to 15 meters.
The HGD Project comprises the following:
• Artificial Islands Construction;
• Offshore package – EPC 01: Offshore Drilling Centres (DCs), Subsea Pipelines, Umbilicals, Power Cable Connections, Seawater Intake Structure, Bridges, Risers, Flare Structure, facilities at Ghasha Offshore Processing Plant (“GOP”);
• Onshore package – EPC 02: Manayif Onshore Processing Plant (“OPP”), Manayif
Utilities, Offsite Pipelines & Tie-ins, Main Control and Other Buildings.
The HGD Project will be executed in a single phase approach. It will start production from three Drilling Centres (Reeah, Jzool & Seebah) in Ghasha Field to GOP and from Gaff Island in Hail Field to OPP. Remaining Drilling Centres, gas injection, and other associated facilities will be developed in ‘future’ to sustain production from Hail & Ghasha fields.
Figure 1 - Hail & Ghasha Fields
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
PURPOSE
The purpose of this document is to:
• Describe the method for establishing the criticality rating of equipment, equipment
components and bulk materials.
• Define the associated roles and responsibilities for criticality rating determination. • Assign inspection class against each criticality rating.
Criticality rating has also direct impact on VENDOR / SUBCONTRACTOR Qualification process and shall also be basis for establishing QA and QC requirements during manufacturing, testing and release of project materials and equipment.
This specification also presents minimum pre-selected criticality rating values.
Document shall also define Inspection class against criticality rating. However, determination of inspection class and determination of criticality rating for equipment maintenance is not the scope of this document and this aspect is covered in separate document 1-CF0000-58-PRO-3005-00, QC Requirements For Suppliers Of Materials, Equipment And Services.
requirements against each
inspection
DEFINITIONS AND ABBREVIATIONS
3.1
Definitions
COMPANY
Abu Dhabi National Oil Company (ADNOC)
CONTRACTOR
Unincorporated Joint Venture NPCC -SAIPEM
PROJECT
Hail and Ghasha Development Project
3.2
Abbreviations
ADNOC
AGES
AGRU
BEDD
BPD
BSCFD
BTEX
BWPD
CCP
CLQ
Abu Dhabi National Oil Company
ADNOC Group Engineering Standards and Specifications
Acid Gas Removal Unit
Basic Engineering Design Data
Barrel per Day
Billion Standard Cubic Feet per Day
Benzene, Toluene, Ethyl benzene, Xylenes
Barrels of Water Per Day
Compression Platform
Central Living Quarter
DOCUMENT CLASS 1
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
DC
EPC
GOP
H&MB
HGD
HIPPS
HP
HPU
LP
MSBPD
MMSCFD
NGL
NORM
NUA
OPP
PWT
SOW
SRU
TDS
TGTU
TPD
TSS
UAE
VRU
Drilling Centre
Engineering, Procurement, Construction
Ghasha Offshore Processing
Heat & Material Balance
Hail & Ghasha Development
High Integrity Pressure Protection System
High Pressure
Hydrogen Production Unit
Low Pressure
Kilo Thousand Standard Barrels per Day
Million Standard Cubic Feet per Day
Natural Gas Liquids
Naturally Occurring Radioactive Materials
Normally Unattended Asset
Onshore Processing Plant
Produced Water Treatment
Scope of Work
Sulphur Recovery Unit
Total Dissolved Solids
Tail Gas Treatment Unit
Tonn per Day
Total Suspended Solids
United Arab Emirates
Vapour Recovery Unit
REFERENCE DOCUMENTS
Sl. No.
Document No.
Document Title
1
2
3
4
5
6
ANNEXURE 10E
Quality Management Requirements
ANNEXURE 12
Health, Safety & Environment Requirements
AGES-GL-13-001
Contractors QA/QC requirements
AGES-SP-13-001
Criticality Rating Specification
AGES-SP-13-002
Procurement Inspection and Certification Requirement in Projects
AGES-SP-13-003
Traceability of Shop & Field Piping Materials
DOCUMENT CLASS 1
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
Sl. No.
Document No.
Document Title
7
8
9
10
11
12
13
14
1-CF0000-58-PRO-3005- 00
QC Requirements For Suppliers Of Materials, Equipment And Services
1-GH5100-46-MEL-0001- 00_00
1-GH0100-46-MEL-0001- 00
1-GH0400-46-MEL-0001- 00
1-GH0600-46-MEL-0001- 00
1-HL0300-46-MEL-0001- 00
1-CF0000-54-SPE-9604- 00
Equipment Summary - GOP
Equipment Summary - DC1
Equipment Summary - DC4
Equipment Summary - DC6
Equipment Summary – HLE
Quality Assurance Requirement for Vendors
1-CF0000-58-PRO-3005- 00
QC Requirement for Suppliers of Materials, Equipment and services.
DOCUMENT CLASS 1
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
ORDER OF PRECEDENCE
Design and engineering for the Facilities shall be undertaken in accordance with regulations, codes, standards and specifications in the order of precedence stated below:
• United Arab Emirates (UAE) Local Codes, Laws and Regulations. • COMPANY HSE Standards. • Project Specifications / Datasheets as approved by COMPANY. • COMPANY Group Engineering Standards and Specifications (AGES) • ADNOC Offshore and ADNOC Onshore Specifications and Standards •
International Codes & Standards.
ADDENDUM TO REFERENCED COMPANY DOCUMENT AGES-SP-13-001
Following amendments and additions shall apply to COMPANY specification AGES-SP- 13-001.
This specification shall be read in conjunction with COMPANY specification and these two documents shall together form the basis of requirements for Inspection and Certification requirements on the project.
6.1
Amendment to Para 3 – Document Precedence
Order of precedence on the project shall be as per Para 5 of this document (Order of Precedence).
6.2
Addendum to Appendix A1 – Minimum Criticality Ratings
Following changes are proposed:
Table 1.2: Pipeline
7 – Type of coatings shall also include Concrete weight coating with CR as 1.
Table A1.9: Civil / Structural
4 – Anchor & Structural Bolts and Nuts - Minimum CR shall be 3
13 – Blast Resistant Doors – Min. CR shall be 3
Following shall be added:
Equipment / Item Description
All Precast Elements
Grouting Material
Minimum Criticality Rating
1
4
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
Equipment / Item Description
Painting and Coating Materials
Davits
Concrete mattresses for offshore pipelines
Rubber Fenders
Helideck safety netting
GRP gratings
Umbilical
220 kV Submarine Cable
Minimum Criticality Rating
3
3
1
3
4
4
1
2
EVALUATION OF CRITICALITY RATING FOR ITEMIZED MATERIALS
Criticality rating of itemized materials has been re-assessed in accordance with section 7 of AGES-SP-13-001. Results of the calculation performed are included in Equipment Summaries of GOP, DCs and HLE (as listed in section 4, reference documents).
DOCUMENT CLASS 1
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COMPANY PROJECT No: 4700021770
CONTRACTOR PROJECT No: 67-00106
HAIL & GHASHA DEVELOPMENT PROJECT PACKAGE 1 – OFFSHORE FACILITIES
COMPANY DOCUMENT No. 1-CF0000-25-SPE-9073-00
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
Rev
00
APPENDICES
Appendix-1: AGES-SP-13-001: Criticality Rating Specification
DOCUMENT CLASS 1
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ABU DHABI NATIONAL OIL COMPANY (ADNOC) GHASHA CONCESSION PROJECTS
Drawing / Document Number, Title and Revision:
Doc Status Code:
Doc. No.:
1-CF0000-25-SPE-9073-00
Rev. No. :
B2
CODE 1-NO COMMENTS
Doc Class:
Title:
CRITICALITY RATING AND INSPECTION CLASS FOR MATERIAL AND EQUIPMENT
CLASS 1
Discipline:
25-Materials Engineering Technology_MET
Pos No.
Page number
COMPANY Comments Description
COMPANY Originator NAME
CONTRACTOR Confirmation / Explanation
ACTION BY CONTRACTOR
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File: MacroCommentSheet_EPC 4
Page 1/1
Project: Q-32855 - Saipem Hail & Ghasha Folder: Reference documents