RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
CONTRACTOR DOC. REF.
215122C-000-DI-1500-0005
REVISION: B
PAGE 1 OF 17
ADNOC GAS
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY Contract No.
4700022871
JV TJN RUWAIS Contract No
215122C
Document Class
Class 4
Document Category (for Class 1)
OPERATING CENTER Contract No.
OPERATING CENTER Doc Ref.
B
A
INT – JV Internal
27-Feb-2025
A. Rousseau M. Makrane K. Michineau
Internal
15-Nov-2024
A. Rousseau M. Makrane K. Michineau
Rev.
Revision Purpose
Date
Prepared by
Checked by Approved by
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
CONTRACTOR DOC. REF.
215122C-000-DI-1500-0005
REVISION: B
PAGE 2 OF 17
Table of Contents
Contents
Page
1.0
INTRODUCTION… 4
1.1 Scope of the Document … 4 1.2 Holds List … 4 1.3 References … 4 1.4 Definitions and Abbreviations … 5 2.0 SCOPE OF WORK … 7 2.1 WORKFLOW FOR INSTRUMENT INDEX PREPARATION … 8
2.1.1 Generalities … 8 Traceability in Excel Files … 8 2.1.2 Import Workflow … 8 2.1.3
2.2 FIELDS AND RULES FOR DATA VALUES … 9
3.0
INSTRUMENT DATA SHETS … 14
3.1 WORKFLOW FOR INSTRUMENT DATA SHEET … 15 3.2 EXTERNAL EDITOR … 15
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
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215122C-000-DI-1500-0005
REVISION: B
PAGE 3 OF 17
Table of Changes compared to previous revision (for Procedures and Job Specifications only)
Paragraph
Modification description
Remarks / Origin
2.0
Add Template for Cable List
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RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
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215122C-000-DI-1500-0005
REVISION: B
PAGE 4 OF 17
1.0
INTRODUCTION
The ADNOC Ruwais LNG Project is a two train, near net-zero electrically driven LNG facility, targeting international markets. The feed gas for the project is supplied from the Habshan Gas Processing Plant via a new export gas pipeline. The plant will have two 4.8 MTPA (nominal capacity) electric driven LNG Trains with associated LNG storage/marine export facilities and utilities.
Figure 1 – Project Context
The ADNOC Ruwais LNG Project foresees the following main components at the facility:
• Onshore LNG Liquefaction facilities for 2 x 4.8 MTPA electrically driven LNG Trains (9.6MTPA total)
• Common facilities including inlet receiving facilities, LNG storage, BOG handling, flare, refrigerant
storage and support buildings.
• Utilities to support the facilities including import power from the national grid.
• Marine facilities for LNG export and bunkering.
1.1
Scope of the Document
The purpose of the document is for Package Vendor to complete Instrument Index template, instrument datasheets and cable schedule template in order to obtain a good data for import into project SI database.
1.2
Holds List
HOLD
DESCRIPTION
1
2
1.3
References
[1] RLNG-000-IC-PP-0001
INSTRUMENTATION &CONTROL SYSTEM NUMBERING
PROCEDURE
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
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INTERNAL Working Instruction for Package Vendor Data Exchange
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PAGE 5 OF 17
[2] RLNG-000-IC-SP-0003 [3] RLNG-000-IC-SP-0801
INSTRUMENT DATABASE STRUCTURE AND ADMINISTRATION SPECIFICATION FOR PACKAGED UNIT INSTRUMENTATION
1.4
Definitions and Abbreviations
COMPANY
CONTRACTOR
EPC ADOC POC YOC
A
B
C
EDE EE FGS ICSS IDS IML I/O IRP JB / SJB MCC MR OCs P&ID PBS PLC PO POC
ABU DHABI NATIONAL OIL COMPANY (ADNOC) P.J.S.C. TJN Ruwais, Joint Venture of Technip Energies France-Abu Dhabi, JGC Corporation and National Marines Dredging Company (NMDC) Engineering Procurement Construction Abu Dhabi Operating center - National Marines Dredging Company Paris Operating Center - Technip Energies Yokohama Operating center - JGC Corporation Package unit equipped with its instruments, without cables and cable trays. The package is equipped with its instruments, wired by means of appropriate cables and cable trays. The cables are connected to the junction boxes located at the skid battery limits. The CONTRACTOR incorporates all controls into the Plant Control and Safety Systems according to functional description supplied by package VENDOR. The package is equipped with its instruments, wired by means of appropriate cables and cable trays. The cables are connected to the junction boxes located at the skid battery limits and regrouped as far as practicable. All controls are package VENDOR scope of work and supply, control could be performed by means of PLC, relays or pneumatic devices. Engineering Data Editor External Editor Fire and Gas System Integrated Control and Safety System Instrument Data Sheet Instrument Main List Input/Output Interposing Relay Panel Junction Box / Smart JB Motor Control Center Material Requisition Operating Centres Piping and Instrumentation Diagrams Plant Breakdown Structure Programmable Logic Controller Purchase Order T.EN Operating Centre
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RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
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215122C-000-DI-1500-0005
REVISION: B
PAGE 6 OF 17
PSR
SI
TBF
UDF
UDT
USERs
Format of templates available in SI Smart Instrumentation software published by Hexagon, previously SI for Smart Plant Instrumentation To Be Filled User Defined Field. Database Fields customizable by SI Administrator for different modules and tables User Defined Table. Database Tables customizable in the Instrument Index module which contain reference values with select lists Define the users involve implementing the SI database for each OCs
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
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215122C-000-DI-1500-0005
REVISION: B
PAGE 7 OF 17
2.0
SCOPE OF WORK
For integration of data from packaged unit in SI, templates listed below has been populated by POC SI Admin to allow import tasks without high rework by operating canters.
These templates contain information and reference data from SI to be applied by VENDOR.
For this, these templates files integrate VBA macros and lists with Excel validation method to ensure that files have sufficient quality to allow import tasks.
• Template for Instrument List
• Template for Cable List
OC package team are in charge to distribute excel templates and collect them completed from packages Vendors.
If no agreement can be found with one package vendor on use of the template, OCs have to organize implementation of Vendor’s data through normal SI interface tool.
On this case, all fields identified in the template’s files shall be completed in SI with the same degree of filling indicated in templates.
Three groups will act on integration of data in SI:
POC SI admin: in charge of templates customization and import tasks in SI.
OC Package Team: validate the quality of Vendor files and complete SI for small modifications.
Vendor: Fill templates files provided in accordance with rules defined in these working instructions.
Activities
Instrument Index
Datasheet
Type of Package / Scope of Work
type A
type B
Type C
All instrument tags shall be entered manually in the SI by OCs
All instrument tags shall be imported in the SI using Vendor Instrument List with Template for type B by OCs
All instrument tags shall be imported in the SI using Vendor Instrument List with Template for type C by OCs
All vendor datasheets shall be entered manually in SI by OCs Final document not generated from SI. The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
All vendor datasheets shall be imported in SI using ISF format as much as possible. Final document not
All vendor datasheets shall be imported in SI using ISF format as much as possible. Final document not
Ruwais_Pkg_Index_template_V1.xlsmRuwais - Cable_appendix 3.xlsm
RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
CONTRACTOR DOC. REF.
215122C-000-DI-1500-0005
REVISION: B
PAGE 8 OF 17
Activities
Type of Package / Scope of Work
type A
type B
Type C
generated from SI.
generated from SI.
Wiring
- Cable
Schedule
All package wiring shall be implemented in SI manually by OC.
All package wiring (from field up to System cabinet) shall be implemented in SI by OCs
All package wiring (from field up to UCP cabinet) shall be implemented in SI by OCs
- Junction
Box Drawing
- Loop
Wiring Diagram
By OCs
By OCs
By OCs
By OCs
By OCs as per Vendor Document
Vendor document except for loop connected to ICSS by OCs
2.1
WORKFLOW FOR INSTRUMENT INDEX PREPARATION
2.1.1 Generalities
For initialisation of instrument and I/O list and cable list, one first import task can be realised if amount of tag is significant, more than 50 tags in excel file with data completed.
After this phase, modifications and completions shall be realised through SI user interface and not by import module. Only cases where a column in one excel file was completely reviewed by PACKAGE VENDOR can be source of a new import task.
Note than one import task will never take in count tags removed or renamed in excel files. For these cases, modifications shall be realized through SI user interface.
2.1.2 Traceability in Excel Files
Between two revisions of his file, PACKAGE VENDOR shall identify by increasing revision field in column “Rev” for all lines modified from previous version.
2.1.3
Import Workflow
• PACKAGE VENDOR shall send to OC package teams templates completed for integration and shall alert OC package teams on any deviation on references embedded in the template’s files. Theses deviations shall be highlighted to SI Main Administrator before import task to avoid rejection of file.
• On reception of files, OC package teams shall review and validate:
o The good status of file on accordance with package vendor documentation and reference
indicated in template files.
o Transmit to SI Main Administrator for integration in SI
• On reception of files, SI administrator will realise import tasks in 3 steps:
o Check of excel file before importing to detect any discrepancies or problems.
o
o
Import Tests phase
import phase
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
CONTRACTOR DOC. REF.
215122C-000-DI-1500-0005
REVISION: B
PAGE 9 OF 17
Notes:
On check phase, SI Administrator detect by itself addition of new references in main reference tables, import task will be stopped and file resend to OC package team for review.
Import tasks shall be required with a reasonable delay on execution, at minimum five working days, before realisation.
2.2
FIELDS AND RULES FOR DATA VALUES
Field Name
Rule to Follow
Format
Example
Rev
System_Number
Loop_Process_ Variable_Code
Unit_number
Pkg_num
Loop_Numeric_segment
Suffix_Ident_Eqpt
Loop_Suffix
Inst_type_code
Tag_Suffix
Loop_Name
Document revision Number
Numeric
1
Plant breakdown structure level 2 in accordance with predefined list of values in the template
Process function of the loop In accordance with predefined list of values as per Select List
Plant breakdown structure level 3 in accordance with predefined list of values in the template
Select List
360
Select List
P
Select List
1
For Package items, the package number is one letter identified in Numbering procedure
Text
Numeric part of the loop and tags. Shall be three (3) numeric digits
Numeric
0
1
A
A
Text
Text
Zero (0) to two (2) digits for integration of Main Equipment secondary identifier (suffixes) Loop suffix shall distinguish the different multiple instrument loop where the service is identical. Typically used for relief valves, level gauges, etc. Loop number suffixes I and O shall not be used to avoid confusion with 1 and 0 characters Instrument type code describing function of tag. Shall be between two (2) and four (4) digits. In accordance with predefined list of values as per Select List
Suffix part of instrument tag Calculated Loop name These column contains full loop name according project definitions. User shall use template function
Select List
FT
Text
A
Autofill loop_name
365P 010001
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RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
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215122C-000-DI-1500-0005
REVISION: B
PAGE 10 OF 17
Field Name
Tag_number
Typical_Loop_Ref
Loop_Process_Service
Internal_loop_order
Status
Package_Type
Format
Example
Autofill Tag_number
365PT 010001
Rule to Follow for population of these data, refer to FILLING PROCEDURE sheet Calculated Tag name These columns contains full loop and tag names according project definitions. User shall use or template function for population of these data, FILLING to PROCEDURE sheet
refer
Reference of SI typical loop used to generate project loops
Text
P001
the process
Text describing function of the loop: • Services must be written in capital letters • Services shall never start by a space • Shall be identical on all lines for one loop • Abbreviations not listed on P&ID (fluid codes for examples) shall be avoided
Order of the tag in the loop This data from is generated reference loops published in this template. On addition of lines without use of reference loop duplication tool, user shall adjust manually order Status of tag defining if tag is to be purchased for material items or identifying Deleted items • Deletion of one item shall never be the suppression of the line but identification in Status column through DEL value. • Main material items part of requisition shall be identified by PACK value • Signals, accessories, Soft shall be identified by one dash meaning not applicable
Classification of package according classification
tags CONTRACTOR
Text: Max 52 chars
364K9861P1A PRES
DSCH
Numeric
1, 2…
Select List
Select List Values: • CONT • PACK • DEL • ‘-‘
Select List
P1, P2, P3, …
Package_Equipment_num
Package equipment number
Text: Max 20 chars
361-K3101
Package_Vendor_Name
Name
of
organization Text: Max 40 FORES Engineering
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RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
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REVISION: B
PAGE 11 OF 17
Format
chars
Example
Select List
DP Flow Transmitter
Text: Max 40 chars
364K9861P1A PRES
DSCH
Field Name
Rule to Follow
Inst_desc
Tag_Process_Service
manufacturing the package. Value shall be in accordance with definitions from POC package lead Instrument type Description This data appears on selection of instrument Code. No action for users
the process
Text describing function of the tag • Services must be written in capital letters • Services shall never start by a space • Abbreviations not listed on P&ID (fluid codes for examples) shall be avoid • For motor loops, some specific text shall be followed and entered in Reference loops
Location_Type
Basic instrumentation tags
localization
of
Select List
Document_reference_ number_PID
Text: Max 30 chars
document
reference Source where the tag appears for the first time PID list shall be entered in PID Sheet, including Revision and Status values. This column shall be according values declared P&ID table by package vendor. Numbers shall be Company numbers
filled in
• Field instrumentation: Field • System soft tags: DCS, IPS, PLC… •Motors commands: SS for substation
360-00-PR-PID-00050
Line_Number
As shown on P&ID
Equipment_Name
Full equipment name as shown on P&IDs and in Project Equipment List. For motor loops, equipment shall be filled with motor name and type classified “Motor”. Valve name shall be entered for all valve accessories items
in Equipment
Text: Max 50 chars
GL36204009-8”(6R0JL)- 5(-67)(95
Text: Max 50 chars
360-V8301B
Hazardous_Protection_Class Defines the classification of area Select List
Safe Area The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
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PAGE 12 OF 17
Field Name
Rule to Follow
Format
Example
where tags is installed
Zone 1 IIB T3
Hazardous_Protection_Type
Calibrated_range_Min
Calibrated_range_Max
Eng_Units
System_range_Min
System_range_Max
Eng_Units
IO_Type1
System1
Syst_Loc_1
IO_Type2
System2
Syst_Loc_2
Instr_Safe
Electrical Protection Mode of instrument
Calibration Min, Max and eng units data Calibrated range of instrument Eng unit for pressure shall be completed with a for absolute and g for relative System Min, Max and eng units data System range of instrument Eng unit for pressure shall be completed with a for absolute and g for relative Define I/O type according system1 value. ‘-‘ when tag is not related to one system In accordance with P&ID representation, system where the item tag is connected (hard or soft). ‘-‘ when tag is not related to one system System Cabinet location related to IO/Type1 Enclosure name (room, shelter…) where the cabinet where I/O is connected is installed Define I/O type on secondary system for exchanged data (hard or trough serial links) ’-’ when tag is not related to one system Define code for secondary system for exchanged data (hard or trough serial links) ‘-‘ when tag is not related to one system System Cabinet location related to IO/Type2 Enclosure name (room, shelter…) where the cabinet where I/O is connected is installed. When no hardwired I/O is defined, blank value
Identification requirement for signals
of
intrinsically
Select List
Ex d
Numeric
Numeric
0
100
Select List
kPa-g
Numeric
Numeric
0
100
Select List
kPa-g
Select List
‘-‘, IN-I, OT-I, …
Select List
‘-‘, DCS, IPS, FGS, UCP…
Select List
SS-36001
Select List
‘-‘, IN-I, OT-I, …
Select List
DCS, IPS, …
Select List
L/P
Select List
IS or NIS
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PAGE 13 OF 17
Field Name
Rule to Follow
Format
Example
Code describing the “0” value for digital information from list defined by System team
Code describing the “1” value for digital information from list defined by System team
Select List
N_OPEN
Select List
OPEN
Code describing function of the tag
the software
Select List
AIN, SWC, etc…
Numeric
Alarm value fields to be set at 0.12345 on transmitter line when value is unknow and replace by definitive values as soon known. All values shall be entered without eng units (already defined on System range units) Decimal separator shall be ”.” (other characters will be rejected)
Defines the level of Priority of the alarm
Select List
State_0
State_1
System_Function
LLL_Alarm_value
LL_Alarm_value
L_Alarm_value
H_Alarm_value
HH_Alarm_value
HHH_Alarm_value
LLL_Alarm_Priority
LL_Alarm_Priority
L_Alarm_Priority
H_Alarm_Priority
HH_Alarm_Priority
HHH_Alarm_Priority
0.12345 (value not yet defined) 100 10.1 1.01 0.12
Select List Values: 1 - Emergency: personnel, environmental or equipment hazard or plant trip. 2 - High: pre-trip condition or equipment failure. 3 - Medium: no immediate danger or trip potential, call for maintenance. 4 - Low: events, status information, no operator action required 5 - Journal Select List values: • Close • Indeterminate • Last • Open
Valv_Fail_Pos
For valves tags, define valve failure position in accordance with P&ID. Blank for other items
Select List
Interlock_Number
Eng_Proc_Scope_Pkg_ Vendor
Construct_Scope_ Pkg_Vendor
Requisition_Number
From P&ID representation, name of Functional logic where tag is related
Description of limitations on scope between package Vendor and Contractor for engineering studies
Description of limitations on scope between package Vendor and Contractor for construction
Requisition for CONTRACTOR and package vendors instrumentation items
number
Text
365UZ83A001A
Select List
E
Select List
EP
Text: Max 20 chars
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RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
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CONTRACTOR DOC. REF.
215122C-000-DI-1500-0005
REVISION: B
PAGE 14 OF 17
Field Name
Rule to Follow
Format
Example
Purchase_Order_Num
Purchase order number instrumentation items
for
Text: Max 25 chars
Manufacturer
Model
Location_dwg
Pack_Loop_Dwg
Pack_connect_list
Pack_elec_HK
Pack_Air_HK
Pack_Impulse_HK
Text
Text
FISHER
DVC 6200 PD
Name of company manufacturing Precise Model linked to Manufacturer. Dependant list of Manufacturer, reference from Manufacturer catalogue. Shall be integrated only part of model for maintenance activities
drawing
Location where document number
tag
document appears. CPY
Name of document for instrument loop drawing from package Vendor. CPY document number
Name of document showing junction box or panel connection details from package Vendor. CPY document number
Document or electrical Hook reference from package vendor. CPY document number
Document or Air Hook reference from package vendor. CPY document number
Document or Impulse Hook reference from package vendor. CPY document number
Text: Max 40 chars
Text: Max 40 chars
Text: Max 40 chars
Text: Max 40 chars
Text: Max 40 chars
Text: Max 40 chars
Package_Specification_ Doc_Num
Instrument_remarks
System_remarks
Loose_item
Name of document for instrument data sheets from package Vendor
Text: Max 40 chars
information’s
All instrument activities.
relative
to
Text: Max 200 chars
PI to be readable from Valve
All information’s relative to system configuration.
Text: Max 200 chars
Output to FC XXYYY…
If the instrument is shipped on loose
Yes/No
YES
3.0
INSTRUMENT DATA SHETS
All instrument datasheet templates are provided by CPY and incorporated into the SI database by OC. Any update or changes of these templates should first being subject to CPY approval.
Vendor has to complete Instrument List for import before datasheet generation can be done from SI.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
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INTERNAL Working Instruction for Package Vendor Data Exchange
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3.1
WORKFLOW FOR INSTRUMENT DATA SHEET
Start
Completion of Instrument List in Excel template
Refer Flowchart for Instrument Index Activities
By Vendor
Import instrument list into SI database
Generation of Datasheet in SI database, from Browser
By TEN Package Team
Export datasheet and saved as ISF format
Completion of Vendor data in ISF files format
Import all ISF files into SI database
By Vendor
By TEN Package Team
Remark:
SI allows to import ISF with 3 options. By default, at the beginning, the 1st option is chosen to avoid overwriting on General Data imported with the instrument index template.
After the 1st import of ISF file OC Package Team will import any data sheet modified with the 2nd option. All fields will be “copied excepting blank field in source”.
Datasheet saved in “.isf” can only be accessible by using the freeware from Hexagon, External Editor.
3.2
EXTERNAL EDITOR
The external Editor is a HEXAGON software for instrument datasheet, is used to fill datasheet exported from smart instrumentation.
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INTERNAL Working Instruction for Package Vendor Data Exchange
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To install the tool, user shall have full administrator rights on his PC, If not user shall require the IT department for installation.
Procedure of installation:
• Unzip “HexagonALI_External_Editor_V13.01.00.0561_13.1” on C: folder
• Run installation “ExternalEditor_Setup.exe” from the folder. • Remove the installation folder.
To install, user must enter his email Address.
After installation of External Editor in the PC you can open directly the file on double click on the ISF file.
The data sheet is now open to modification except some data that are not accessible as Tag, P&ID,
Line No. that are already automatically filled from instrument index.
Some fields are editable according to SI Tables (the drop down list present are in line with SI).
On extraction, native select list from SI are available to allow vendor to select correct value.
Otherwise, all other fields are editable.
Vendor has 2 tables where it can add data: Manufacturer & Model.
By clicking on “EDIT” > “Instrument Manufacturer” or “Instrument Model”.
For select list Manufacturer and model, Vendor can add new values according following requirements:
• Manufacturer is the name of the company fabricating the material. • Manufacturer Name shall be written with capital letters • Model shall be always attached to one Manufacturer Name.
Vendors can highlight their modifications by association with some preferences.
Go to “File” > “Preferences” > “Mark Changes” sheet.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INTERNAL Working Instruction for Package Vendor Data Exchange
COMPANY DOCUMENT REF.
INTERNAL DOCUMENT
CONTRACTOR DOC. REF.
215122C-000-DI-1500-0005
REVISION: B
PAGE 17 OF 17
After a modification or addition, the cell will be as below:
After filling of the ISF File, vendor should save the file.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
Project: Q-32859 - NMDC - Ruwais Folder: RFQ Files