RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 1 OF 9
ADNOC GAS
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY Contract No.
4700022871
JV TJN RUWAIS Contract No
215122C
Document Class
Document Category (for Class 1)
Class 2
N/A
OPERATING CENTER Contract No.
OPERATING CENTER Doc Ref.
1
0
IFC – Issued for Construction
2-Aug-2024
V. Lachat
ICR – Issued for Client Review
11-Jun-2024
V. Lachat
F. Khan S. Wakayama A. Elaghouri
F. Khan S. Wakayama A. Elaghouri
S. Deilles K. Fujii
S. Deilles K. Fujii
Rev.
Revision Purpose
Date
Prepared by
Checked by Approved by
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 2 OF 9
Table of Contents Contents Page INTRODUCTION … 4 1.0 1.1 Scope of the Document … 4 1.2 Holds List … 5 1.3 References … 5 1.4 Definitions and Abbreviations … 5 2.0 DEFINITION OF CONTRACTOR LEVEL OF INVOLVMENTS … 6 INSPECTION NOTIFICATION REQUIREMENTS FOR CONTRACTOR AND COMPANY … 7 3.0 INSPECTION AND TEST PLAN FOR EXTERNAL PAINTING … 8 4.0 5.0 MANUFACTURER STANDARD QUALITY CONTROL REQUIREMENTS … 9
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 3 OF 9
Table of Changes compared to previous revision (for Procedures and Job Specifications only)
Paragraph
Section 4
Section 4
Section 5
Appendix 1
Modification description
Remarks / Origin
Specific step added in Painting ITP for RAL checking associated to the top coat. Columns associated to VENDOR and MANUFACTURER have been deleted Specific requirements added for items qualified as MANUFACTURER STANDARD Items . List of MRs with corresponding applicable ITP is withdrawn.
As per CPY request
To ensure alignment with others PROJECT ITP format
As per CPY request
Information will be transmitted via TQ
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 4 OF 9
1.0
INTRODUCTION
The ADNOC Ruwais LNG Project is a two train, near net-zero electrically driven LNG facility, targeting international markets. The feed gas for the project is supplied from the Habshan Gas Processing Plant via a new export gas pipeline. The plant will have two 4.8 MTPA (nominal capacity) electric driven LNG Trains with associated LNG storage/marine export facilities and utilities.
Figure 1 – Project Context
The ADNOC Ruwais LNG Project foresees the following main components at the facility:
• Onshore LNG Liquefaction facilities for 2 x 4.8 MTPA electrically driven LNG Trains (9.6MTPA total)
• Common facilities including inlet receiving facilities, LNG storage, BOG handling, flare, refrigerant
storage and support buildings.
• Utilities to support the facilities including import power from the national grid.
• Marine facilities for LNG export and bunkering.
1.1
Scope of the Document
Present Painting ITP is amending painting activities specified in Equipment CONTRACTOR ITPs and inspection requirements outlined inGES-SP-13-002. Project’s Inspection Painting requirement shall be in line with present document.
This Painting Inspection and Test Plan is only applicable to items or equipment purchased from VENDOR.
The CONTRACTOR Inspection and Test Plan is an engineering document which defines:
the manner, in which, various inspections are coordinated, executed and where appropriate documented. In addition, and to aid the Vendor in the performance of his or her work this procedure provides the inspection instruction to be performed during the various phases of the work. Whilst this procedure ensures that the minimum acceptable levels of inspection is achieved at all times, It is not intended to preclude the requirements of the contract specifications and safety requirements.
the type and extent of CONTRACTOR and COMPANY involvement in each phase of painting application, control and testing requiring an inspection or a documentation review.
the resulting Suppliers contractual obligations, in accordance with concerned paragraph of CONTRACTOR’s General Purchase Conditions.
These are two painting ITPs which can describe CONTRACTOR and COMPANY quality control and assurance management plan on the Project: Full painting ITP and LOW Painting ITP.
The selection of the applicable ITP is NOT based on the Criticality Rating (CR) of the equipment or items to be painted. Instead, the selection of applicable painting ITP is based on a specific set of painting considerations and performed by the Painting specialist.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 5 OF 9
The selected Painting ITP will be specified within the scope of each MR.
VENDOR Painting QCP shall be submitted and reviewed by EPC CONTRACTOR. Any deviation to COMPANY specification shall be submitted to COMPANY for final approval.
Note: The Inspection and Test Plan of CONTRACTOR shall under no circumstances be used as a substitute to the Suppliers Quality Control Plan.
1.2
Holds List
HOLD
DESCRIPTION
1.3
References
[1] AGES-SP-13-002
Procurement inspection and certification requirement in projects
[2] RLNG-000-MT-SP-2301 Specification for protection coating of equipment, piping &
structures
1.4
Definitions and Abbreviations
COMPANY
CONTRACTOR
EPC ADOC POC YOC CR DFT IOZ ITP
MANUFACTURER
MR DFT PJM PQT QCP
ABU DHABI NATIONAL OIL COMPANY (ADNOC) P.J.S.C. TJN Ruwais, Joint Venture of Technip Energies France-Abu Dhabi, JGC Corporation and National Marines Dredging Company (NMDC) Engineering Procurement Construction Abu Dhabi Operating center - National Marines Dredging Company Paris Operating Center - Technip Energies Yokohama Operating center - JGC Corporation Criticality Rating Dry Film Thickness Inorganic Zinc Inspection and Test Plan The Original Equipment MANUFACTURER (OEM) who produces or fabricates equipment or materials, or MANUFACTURER of one or more of the component(s) which make up a sub-assembly or item of equipment assembled by the main VENDOR. Material Requisition Dry Film Thickness Pre-Job Meeting Pre-Qualification Test Quality Control Plan
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 6 OF 9
SUB-CONTRACTOR
VENDOR
VOC WFT
Any party engaged by the CONTRACTOR to undertake any assigned work on their behalf. COMPANY maintains the right to review all proposed SUB-CONTRACTORs; this right does not relieve the CONTRACTOR of their obligations under the Contract, nor does it create any contractual relationship between COMPANY and the SUB-CONTRACTOR. the party entering into a Contract with CONTRACTOR and/or COMPANY, as applicable, to provide the materials, equipment, supporting technical documents and/or drawings, guarantees, warranties and/or agreed services in accordance with the requirements of the purchase order and relevant specification(s). VENDOR could be also the main assembler / skid manufacture. Volatile Organic Compound Wet Film Thicknesses
2.0
DEFINITION OF CONTRACTOR LEVEL OF INVOLVMENTS
A = APPROVE
A point at which relevant documents or test results shall be approved by the Concerned party per the approved Inspection & Test Plan (ITP) prior to proceeding with further activities.
R = REVIEW
A point at which relevant documents or test results shall be reviewed by the Concerned party per the approved Inspection & Test Plan (ITP) prior to proceeding with further activities.
H = HOLD
An Inspection point, at which the concerned party shall perform 100% inspection & clear the activity as per the approved Inspection & Test Plan (ITP). No further activities shall proceed without prior written permission; Inspection Notification is mandatory.
W = WITNESS (100%)
An inspection point at which the concerned party shall witness the activity as per the approved Inspection & Test Plan (ITP); Inspection Notification is mandatory.
The MANUFACTURER/ VENDOR shall:
-
Not proceed the activity until the notification time agreed is lapsed.
-
Proceed with the activity if COMPANY abstained without any information. In this case, the CONTRACTOR shall inform COMPANY immediately via fax or e-mail.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 7 OF 9
WR: WITNESS RANDOM
An inspection point at which the CONTRACTOR/ COMPANY shall witness the activities as per the approved Inspection & Test Plan (ITP). Items selected at random from the inspection lot (of each specification and dimensions) that are to be witnessed as per the approved Inspection and Test Plan (ITP), witness point (as a minimum) shall be carried out as per the following table:
No. of items in group Min. number of item to be inspected
2 to 4 2
5 to 8 4
9 to 12 6
13 to 40 9
Over 40 25%
Wherever Witness Random inspection interventions are marked up in the approved ITP, it is responsibility of CONTRACTOR/ VENDOR / MANUFACTURER to ensure that sample items for random or percentage basis inspection are offered to COMPANY for selection from the lot, and such sampling lot are offered on progressive basis based on the percent completion of items manufactured.
For Witness Random inspection interventions, it is VENDOR / MANUFACTURER responsibility to perform internal inspection / test for total (100%) quantity and reports/ records shall be made available to CONTRACTOR and COMPANY for review prior to selection of samples for witness. WR is not applicable to MANUFACTURER/ VENDOR
On random or percent witness inspections if there is any failure or rejection occurs, the extent of inspection shall be doubled and in case of further failure or rejection extent of CONTRACTOR witness shall be increased to 100%. Same control may apply to COMPANY Inspection interventions.
M: Monitoring
An Inspection point, at which the CONTRACTOR/ COMPANY will visit any work to inspect the activity during processing as per the approved Inspection & Test Plan (ITP).
F: FIRST OF A KIND
Witnessing of the specified First Kind / Instance of the activity by CONTRACTOR/ COMPANY ‘s Inspector is not mandatory, but optional. If CONTRACTOR/COMPANY elects to not witness the activity, VENDOR may proceed with its own inspection, provided control and test records are made available to CONTRACTOR/ COMPANY’s Inspector for review. CONTRACTOR/ COMPANY’s level of involvement in subsequent activities will either be M (Monitoring) in case of satisfactory results or W (Witness) in case of dissatisfactory results
*/V: VIRTUAL REMOTE
The various levels of this nature of involvement are H/V (Hold/Virtual), W/V (Witness/Virtual), M/V(Monitoring/Virtual) and F/V (First of a Kind/Virtual). The specified test or control will be attended by CONTRACTOR/COMPANY either entirely remotely or with a CONTRACTOR/COMPANY representative in attendance at VENDOR’s premises as well as attendance remotely by CONTRACTOR/COMPANY. CONTRACTOR/COMPANY may request VENDOR to organize a trial inspection run in order to ensure demonstrate effectiveness of remote activities
3.0
INSPECTION NOTIFICATION REQUIREMENTS FOR CONTRACTOR AND COMPANY
Please refer to section 3 of equipment’s ITP for specific requirements.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 8 OF 9
4.0
INSPECTION AND TEST PLAN FOR EXTERNAL PAINTING
Painting Inspection ITP
HIGH
LOW
Painting Inspection stage
PRELIMINARY TESTS
Painting Pre-Job Meeting (PJM) (1)
Painting Procedure Review
Pre qualification of products
Pre-Qualification Test (PQT) when required
Qualification of Operators/Supervisor
All equipment’s has a valid calibration certificate
Storage of Painting Materials, Verification of shelf-life validity
DURING FABRICATION
Activities before Blasting: Steel Surface Preparation (Welding and imperfections) Pre-cleaning of surface before blasting Check of abrasives, including conductivity check Blotter test Check of environmental conditions Blasting and Post Blasting activities: Surface cleanliness after blasting Assessment of dust on surface Anchor Profile check Water soluble salts tests
WFT layer (Primer - Intermediate - Final)
DFT Layer (Primer – intermediate)
Curing test for IOZ (1)
R O T C A R T N O C
H
R
R
W
R
M
M
Y N A P M O C
W
R
R
W
R
M
M
R O T C A R T N O C
H
R
R
R
Y N A P M O C
W
R
R
R
WR
WR
M
M
WR
WR
M
M
R
M
M
R
M
M
R
R
R
R
R
R
FINAL TESTING
Final Painting Check Visual examination check
W
W
W
WR
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
RUWAIS LNG PROJECT
INSPECTION AND TEST PLAN FOR PAINTING
COMPANY DOCUMENT REF.
RLNG-000-MT-PP-2301
CONTRACTOR DOC. REF.
215122C-000-ITP-2300-0001
REVISION: 1
PAGE 9 OF 9
Painting Inspection ITP
HIGH
LOW
Painting Inspection stage
DFT final layer
…..RAL final layer Touch-up & Repaired Area Check
Adhesion Test
Holiday test (1)
R O T C A R T N O C
W
W
Y N A P M O C
R O T C A R T N O C
Y N A P M O C
W
W
W
W
WR
WR
Final Documentation Report / Non-conformity Closure /Paint Reports / Repair Reports
H
R
R
R
DOCUMENTATION
Notes:
(1) Only applicable to specific MRs and to be defined at a later stage
5.0
MANUFACTURER STANDARD QUALITY CONTROL REQUIREMENTS
For some specific items such as electrical items, cabling, junction boxes, instrumentation, sub-ordered bulk items from VENDOR package inside the package unit or off-the-shelf items, no Painting ITP nor Painting QCP will be reviewed by CONTRACTOR.
For those items, the painting inspection level is qualified as MANUFACTURER STANDARD.
However, for those items, VENDOR shall:
-
select and apply a total paint system that meets the minimum requirement specified in Ref 2.
-
submit a painting procedure including details of surface preparation and description of the paint system(s) (type and trade name of paint products, number of layers, dry film thickness of each layer, product data sheets, etc ) for CONTRACTOR/COMPANY review and approval
-
provide the painting application and test reports for CONTRACTOR’s review.
The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.
Project: Q-32859 - NMDC - Ruwais Folder: RFQ Files