RLNG-000-MT-SP-6310

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 1 OF 25

ADNOC GAS

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY Contract No.

4700022871

JV TJN RUWAIS Contract No

215122C

Document Class

Document Category (for Class 1)

Class 2

N/A

OPERATING CENTER Contract No.

OPERATING CENTER Doc Ref.

IFC - Issued for Construction

27-Sep-2024

RBO

ICR – Issued for Client Review

29-Aug-2024

RBO

A. Raccanello S. Wakayama A. Elaghouri

A. Raccanello S. Wakayama R. Vedala

S. Deilles K. Fujii

Rev.

Revision Purpose

Date

Prepared by

Checked by Approved by

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 2 OF 25

Table of Contents Contents Page INTRODUCTION … 5 1.0 1.1 Scope of the Document … 5 1.2 Holds List … 5 1.3 References … 6 1.3.1 Design Codes and Project Standards Order of Precedence … 6 1.3.2 Project Documents … 6 1.3.3 Company Standards … 6 International Codes and standards … 6 1.3.4 1.4 Definitions and Abbreviations … 7 2.0 REQUIREMENTS FOR CERTIFICATION OF MATERIALS … 8 2.1 General … 8 2.2 Procurement of small quantities from stockists. … 9 2.3 Types of certificates … 9 2.4 Contents of certificates … 11 2.5 Certification selection … 11 2.5.1 General… 11 2.5.2 Pressure vessels & Static Equipment … 12 2.5.3 Rotating equipment (Compressor/Pump) … 13 2.5.4 Tanks… 14 2.5.5 Piping material procured by the CONTRACTOR … 15 2.5.6 Instruments … 16 2.5.7 System equipment / Package unit … 19 2.5.8 Rotating Equipment … 20 2.5.9 HSE … 20 2.5.10 Electrical … 21 2.5.11 Structural … 22 2.5.12 Telecom … 22 2.5.13 Pipeline … 23 3.0 MARKING OF MATERIALS … 24 3.1 Content of marking … 24 3.2 Method of marking … 25 3.3 Color coding for piping materials purchased by the manufacturer … 25 4.0 MATERIAL TRACEABILITY … 25

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

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REVISION: 1

PAGE 3 OF 25

Table of Changes compared to previous revision (for Procedures and Job Specifications only)

Paragraph

Modification description

Remarks / Origin

1.3.2

1.3.3

2.1

2.2

Added RLNG-000-MR-SP-2020

CPY Comments

Control Valve Specification numbering updated

CPY Comments

Added AGES-SP-05-006 Rotating Equipment minimum general requirements and system integration Specification Added: Suppliers Stamping Verified True Copy shall show the original certificate to visiting inspectors. Verified True Copy Stamp shall be applied only if the original certificate is available in hand, and when partial quantity is being procured.

CPY Comments

Added: The original Material certificate shall be available with Stockist

CPY Comments

Added: Stockist materials shall be new, unused and shall have manufacturer import traceability and a Conformity Letter specific for the PO quality declaring that the materials are genuine.

CPY Comments

2.3 Inspection certificates “Type 3.2” intended for Stockiest

Added: This may be acceptable on case-by-case basis with a formal request for Concession shall be submitted for Company approval.

CPY Comments

2.5.3.1 Table 2 Note a

2.5.5 table 5

Deleted items not applicable to project

2.5.6 table 6

Shift ‘ECMS’ to electrical section (table 10)

Delete ‘New ECMS/ Existing ECMS System Modification’

CPY Comments

2.5.6 table 6

Delete typo on last line for Instrument Sunshades

CTR Review

Not applicable items to the Ruwais LNG Project deleted

2.5.7 table 7

Added Cooling Water Chiller package & Potable Water Chiller Package

CPY Comments

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

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REVISION: 1

PAGE 4 OF 25

2.5.8 table 8

Not applicable items to the Ruwais LNG Project deleted

CPY Comments

2.5.8 table 8

2.5.10 table 10

Replace note a) with: Type 3.2 Certification is applicable to the casing (casting or forging), the train rotor, casing nozzles, non-pressure parts etc. case to case basis as mentioned in RLNG-000-MR-SP-2020 SPECIFICATION FOR CENTRIFUGAL COMPRESSORS. Hence above table is just for guideline. Items not applicable to the Ruwais LNG Project deleted. Other items added, such as GIS, Transformers, NERs, - AC and DC UPS, ASDs, Switchboards Capacitors replaced with Capacitors Banks. AC added on Small Power, Lighting, UPS Board

CPY Comments

2.5.12

Added new section for Telecom & Table 11

CPY Comments

2.5.13

Added new section for Pipeline & Table 12

CTR’s review, based on CTR scope of work

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

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1.0

INTRODUCTION

The ADNOC Ruwais LNG Project is a two train, near net-zero electrically driven LNG facility, targeting international markets. The feed gas for the project is supplied from the Habshan Gas Processing Plant via a new export gas pipeline. The plant will have two 4.8 MTPA (nominal capacity) electric driven LNG Trains with associated LNG storage/marine export facilities and utilities.

Figure 1 – Project Context

The ADNOC Ruwais LNG Project foresees the following main components at the facility:

• Onshore LNG Liquefaction facilities for 2 x 4.8 MTPA electrically driven LNG Trains (9.6MTPA total)

• Common facilities including inlet receiving facilities, LNG storage, BOG handling, flare, refrigerant

storage and support buildings.

• Utilities to support the facilities including import power from the national grid.

• Marine facilities for LNG export and bunkering.

1.1

Scope of the Document

This specification covers the requirements for the certification and marking of materials at procurement stage for equipment, packages, piping components, fittings, valves, instrumentation in process or pressure containing duty.

This specification is applicable to all pressure or process containing equipment and piping as defined under TAGGED ITEMS or BULK ITEMS below.

Unless more stringent or specific requirements are specified in other applicable specifications, data sheet and/or purchase order/requisitions, the requirements in this specification shall be adhered to.

Any deviations from this specification may only be made with the prior written approval of the CONTRACTOR.

This specification shall become an integral part of any suborders.

1.2

Holds List

HOLD

DESCRIPTION

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

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1.3

References

1.3.1 Design Codes and Project Standards Order of Precedence

The order of precedence with respect to codes and regulations that shall be followed for the design of the terminal is as follows in terms of priority:

UAE Statutory Legislation and Regulations
ADNOC HSE Regulations, Standards and Codes of practice
Project Specifications and Standards
ADNOC Engineering Specifications, Standards and Procedures
ADNOC Guidelines, Procedures & Codes of Practice

International Codes & Standards

The latest versions (at the time of COMPANY/CONTRACTOR contract award) of all applicable Codes, Specifications & Standards shall be used.

1.3.2 Project Documents

RLNG-000-PI-SP-1011

Specification for Color Code for Piping Material Identification

RLNG-000-ST-SP-0001

Specification for Structural Steel Supply, Fabrication and Erection

RLNG-000-MR-SP-2020

Specification for Centrifugal Compressor

1.3.3 Company Standards

AGES-SP-13-001

AGES-SP-13-002

AGES-SP-13-003

AGES-SP-04-002

AGES-SP-04-005

AGES-SP-05-006

1.3.4

International Codes and standards

Criticality Rating Specification

Project Procurement and certification requirements

Traceability of Shop & Field Piping Materials

Control Valve Specification

Emergency Shutdown and on/off valves

Rotating Equipment Minimum General Requirement and System Integration Specification

API

API 610

API 617

EN 10204

American Petroleum Institute

Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries

Axial and Centrifugal Compressors and expander- compressors

European Norm

Metallic products - Types of inspection documents

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

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REVISION: 1

PAGE 7 OF 25

ISO

ISO 10474

International Organization for Standardization

Steel and steel products - Inspection documents

1.4

Definitions and Abbreviations

Term COMPANY

CONTRACTOR

EPC

ADOC

POC

YOC

ASTM

API

AVL

CRA

DCS

DSS

ESD

F&G

GRE

GRP

GRVE

GTG

HVAC

ICSS

ISO

LTCS

Description ABU DHABI NATIONAL OIL COMPANY (ADNOC) P.J.S.C.

TJN Ruwais, Joint Venture of Technip Energies France-Abu Dhabi, JGC Corporation and National Marines Dredging Company (NMDC)

Engineering Procurement Construction

Abu Dhabi Operating center - National Marines Dredging Company

Paris Operating Center - Technip Energies

Yokohama Operating center - JGC Corporation

American Society for Testing and Materials

American Petroleum Institute

Approved Vendor List

British Standard

Corrosion Resistant Alloy

Carbon Steel

Distributed Control System

Duplex Stainless Steel

European Norms

Emergency Shutdown

Fire & Gas

Glass Reinforced Epoxy

Glass Reinforced Plastic

Glass-fiber Reinforced Vinyl Ester

Gas Turbine Generator

Heatin, Ventilation and Air Conditioning

Integrated Control & Safety System

International Organization for Standardization

Low Temperature Carbon Steel

Outside Diameter

RTU & PLC

Remote Terminal Unit & Programmable Logic Controller

SDSS

Super Duplex Stainless Steel

Stainless Steel

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

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Term STG

SUB-CONTRACTOR

TPI

VENDOR

Description Steam Turbine Generator

means any party engaged by the CONTRACTOR to undertake any assigned work on their behalf. COMPANY maintains the right to review all proposed SUB-CONTRACTORs; this right does not relieve the CONTRACTOR of their obligations under the Contract, nor does it create any contractual relationship between COMPANY and the SUB- CONTRACTOR.

Third Party Inspection

means the party entering into a Contract with CONTRACTOR and/or COMPANY, as applicable, to provide the materials, equipment, supporting technical documents and/or drawings, guarantees, warranties and/or agreed services in accordance with the requirements of the purchase order and relevant specification(s). The term VENDOR includes any legally appointed successors and/or nominated representatives of the VENDOR. The equivalent wording of SUPPLIER or MANUFACTURER is also used.

2.0

REQUIREMENTS FOR CERTIFICATION OF MATERIALS

2.1

General

The material certification requirements shall be mentioned on each VENDOR’s individual raw material purchasing specification included in VENDOR’s purchase order for each component and each material.

For materials requiring certificates type 3.2 according to EN 10204, the VENDOR shall ensure that all 3.2 certificates are endorsed by a recognized international TPI organization within the AVL, certification body (TPI) is independent and not representing the VENDOR.

Certificates shall be complete, unambiguous, and legible over the full contents and care should be taken that copies present a full and clear reproduction.

Certificates shall be dated and signed by an authorized person, whose name and position shall be indicated on the document.

Certificates, combined, if necessary, shall represent the material in the final condition, or at least in a condition after operations which can affect any of the properties being reported.

For components heated above the lower transformation temperature, material shall be re-certified to original requirements (type 3.1 or 3.2 certificate) after all heat treatment operations (such as heads after forming and Post Forming Heat Treatment).

For tagged items the certificates shall cover all components used in the manufacture of the tagged item.

All certificates shall be issued in English language.

Certificates shall be original or true copy. Suppliers Stamping Verified True Copy shall show the original certificate to visiting inspectors. Verified True Copy Stamp shall be applied only if the original certificate is available in hand, and when partial quantity is being procured.

For tagged items, the certificates shall cover all components used in the manufacture.

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

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REVISION: 1

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For pipes, piping components and valves (body and pup pieces) with welded ends, the respective Specification for Supply shall be the reference with regards to the material certificates language(s).

Certificates issued by Material Stockists or Agents are not acceptable. The certificates of pipes, fittings and flanges shall be either original mill certificate or certified copy of the original mill certificate issued by the MANUFACTURER.

2.2

Procurement of small quantities from stockists.

The following shall be met:

• Prior approval from COMPANY is required and material shall be sourced within AVL.

• The VENDOR shall ensure that the testing and related requirements stated in this specification are

fulfilled.

• Stockist-issued Material Certificates shall not substitute the Manufacture (Origin/ Mill) Certificates

and shall be unacceptable.

• The original Material certificate shall be available with Stockist.

• Original markings shall be easily visible on products. All piping bulk materials shall be fully traceable and correctly identified, particularly to the heat, heat treatment lot and test numbers of the matching certificates.

• Stockist materials shall be new, unused and shall have manufacturer import traceability and a

Conformity Letter specific for the PO quality declaring that the materials are genuine.

•

In addition, the COMPANY reserves the right to require any counter-analysis or confirmatory tests (chemical analysis, mechanical tests, thickness measurements, etc.) and to undertake a technical assessment.

2.3

Types of certificates

Four types of certificates complying with the definitions stated in European Norm EN 10204 and ISO 10474, the following requirements shall be used:

• Declaration of compliance with the order “Type 2.1”

o Document issued by the manufacturer declaring that the products supplied comply with the

requirements of the order, without test results

• Test report “Type 2.2” (Certificate of compliance based on non-specific inspection)

o Document issued by the manufacturer declaring that the products supplied comply with the requirements of the order and in which test results are supplied based on non-specific inspection.

•

Inspection certificates “Type 3.1”

order. It shall be permissible for the manufacturer to transfer to the inspection certificate 3.1 relevant test results obtained by specific inspection on primary incoming products provided

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

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REVISION: 1

PAGE 10 OF 25

that the manufacturer operates traceability procedures and can provide the corresponding inspection documents required.

o The document shall be validated by

representative, independent of the manufacturing department.

the manufacturer’s authorized

inspection

•

Inspection certificates “Type 3.2”

o Document issued by the manufacturer declaring that the products supplied comply with the requirements of the order and in which test results are supplied from specific inspection. o The test unit and the tests carried out are defined by the product specification and/or order. It shall be permissible for the manufacturer to transfer to the inspection certificate 3.2 o relevant test results obtained by specific inspection on primary incoming products provided that the manufacturer operates traceability procedures and can provide the corresponding inspection documents required.

o The inspection certificate shall be validated by both the manufacturer’s authorized

representative and by an inspector designated by a third party.

•

Inspection certificates “Type 3.2” – intended for Stockiest

o Where Type 3.2 certification is required but, to meet critical project schedule for small quantities, it is only possible to obtain materials from STOCKIEST with a Type 3.1 certification – Type 3.2 ‘Intent’ may be proposed by VENDOR for review & approval of CONTRACTOR and COMPANY. This may be acceptable on case-by-case basis with a formal request for Concession shall be submitted for Company approval. It is also essential to confirm the basis of testing is ‘true’ Certification for stockiest material to complement existing Type 3.1 certification with additional testing. Simply, a paperwork review of certification at STOCKIST by PURCHASER’s authorized inspection representative (or TPI approved by COMPANY) does not permit re-certification of inspection documents Type 3.1 to Type 3.2. Neither does test house update based on any additional testing, as the test house is not classed as a MANUFACTURER.

o With safety and reliability being a key concern for certain applications, there is a requirement to further validate the properties and traceability of the materials being utilized. To provide this additional surety and ‘intent of’ Type 3.2 certification, the VENDOR shall repeat all specified mechanical testing of the material by taking a new test sample from cut-off or from a sacrificial part of the actual lot of material. The VENDOR shall utilize a COMPANY approved third party organization to witness the test sampling and the new/additional testing, confirm markings, and afterwards to countersign and issue a report stating the basis of the ‘intent of’ certification and clearly label it as such. This typically includes a review of the steelmaker’s certificate of origin and verification of marking including a review of traceability back to ladle chemical analysis. This will also typically include sample dimensional checks.

Acceptable inspection/certification agencies are as follows:

a) Bureau Veritas (BV) b) Lloyds Register c) TUV d) e) ABS f) Velosi g) DNV

Intertek

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

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REVISION: 1

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2.4

Contents of certificates

Test report “Type 2.2” or Inspection certificates “Type 3.1” and “3.2” shall at least contain the following information:

• Name of material manufacturer, • • Material designation (e.g. ASTM, EN) including Grade, class, and heat treatment condition, where

Identification number of certificate and its date of issue,

applicable,

• Dimensions and quantity covered • Name, job title and signature of person authorizing the certificate, • Such supplementary or additional information may be required by the purchase order.

Additionally, Inspection certificates “Type 3.1” and “3.2” shall contain the following information:

• COMPANY Project Name, CONTRACTOR’s purchase order and the subcontract number, as

applicable),

• Material manufacturer’s work order number (if any), • Material charge number, batch number, heat/lot number or other references required to demonstrate

that the testing and inspection has been performed on the required number of test units,

• Test and Inspection results in accordance with VENDOR’s individual raw material purchasing specification (e.g. but not limited to Chemical Analysis, mechanical properties with test sampling location, Non-Destructive Examination…).

Additionally, “Type 3.2” Inspection certificates shall state:

• Name of Inspection agency, • Name of inspector who has witnessed the test(s), • This inspector’s identification symbol and signature.

2.5

Certification selection

2.5.1 General

The required type of certificate listed hereafter for the equipment and piping shall be the minimum requirement. When class notation for certification of materials, other applicable project specification, data sheet, and/or requisition specify more stringent or specific requirement, it shall prevail.

It is the VENDOR’s responsibility to specify the required type of certificate on the Suppliers ITP (FQCP):

• When the requirements are not shown in this specification or other project specification.

• When a higher class of material certificate type than those specified herein is required based on criticality assessment agreed by CONTRACTOR or due to insufficient trust in manufacturers Quality Assurance.

• When the equipment is classified or certified, the most stringent level of certification described either

in class notation or this specification shall be applied.

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

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COMPANY DOCUMENT REF.

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REVISION: 1

PAGE 12 OF 25

2.5.2 Pressure vessels & Static Equipment

Materials certificates shall be provided in accordance with the following Table 1, as per AGES-SP-13-002.

Table 1: Certification of Materials for Pressure vessels & Static Equipment

COMPONENT

Shell and head

Reinforcing pads

Nozzle flange / body flange / tubesheet

Nozzle neck / bundle tube

Couplings

Gaskets

Wear plates of supports

Supports

Top of skirt

Skirt footing

Welding fittings

Stiffening rings

Angle bar for insulation

Clip for insulation (directly welded to shell)

Wear plate for clip

Clip (not directly welded to shell)

Internal parts welded to shell

Removable internals such as baffles, spacers, trays etc. in non-alloyed steel

Removable internals such as baffles, spacers, trays etc. in low or high alloyed steel

Removable catalyst grids

Stud bolts external for pressure parts / Other

External nuts for pressure parts / Other

Internal bolts – non alloyed steels

Internal bolts – low or high alloy steel, and stainless steel

Internal nuts – non alloyed steels

Internal nuts – low or high alloy steel, and stainless steel Pressure vessels (including all Vessels, Filters, Columns), Heat exchangers, Air coolers fabricated from carbon steel Pressure vessels (Including all Vessels, Filters, Columns, Air coolers, Heat exchangers) – SS and CRA

Type of certificate

3.2

3.1

3.2

3.1

3.1 for Ring joints / 2.2 for others

3.1

2.2 (*)

3.1

2.2

3.1

2.2 (Note a)

3.1

2.2

3.1

2.2

3.1

3.1 / 2.2

3.1

2.2

3.1

3.2

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

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Column Internals Separator:

Production
Test Separator Internals

Slug Catchers

Vessel Internals

Scrubber

Spheres

Pressure vessels - Cladded

Note:

3.1

3.2

3.1

3.2

3.1

3.2

a) certificate 3.1 is required if supports are directly welded on pressure parts (no wear plate)

2.5.3 Rotating equipment (Compressor/Pump)

2.5.3.1

Centrifugal compressors

Materials certificates shall be provided in accordance with the following Table 2, as per AGES-SP-13-002.

Table 2: Certification of Materials for Centrifugal compressors

COMPONENT

Centrifugal Compressors, Positive Displacement Compressors, Reciprocating Compressor Packages handling Hydrocarbon gases including CO2, N2 and auxiliaries

Expanders, Rotary

Centrifugal, Screw, Reciprocating Compressors in utility, air service and air dryer packages

Turbine (Steam, Gas)

Shaft//impellers

Stator & rotor blades

Internals - inner barrel - diaphragms

Main casing bolting

Dry gas seals & seal systems

Note:

Type of certificate

3.1 / 3.2 (Note a)

3.1

3.1 / 3.2 (Note a)

3.1

2.2

3.1

a) Type 3.2 Certification is applicable to the casing (casting or forging), the train rotor, casing nozzles, in RLNG-000-MR-SP-2020

non-pressure parts etc. case SPECIFICATION FOR CENTRIFUGAL COMPRESSORS. Hence above table is just for guideline

to case basis as mentioned

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

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PAGE 14 OF 25

2.5.3.2

Centrifugal pumps

Materials certificates shall be provided in accordance with the following Table 3, as per AGES-SP-13-002.

Table 3: Certification of Materials for Centrifugal pumps

COMPONENT

Pressure containing parts, Centrifugal Pumps (casing, end head and main process nozzles -prduction process critical

Centrifugal Pumps-utility applications, Auxiliary process fluid piping, Pressure containing Components, production and process non-critical

Type of certificate

3.1 / 3.2 (Note a)

3.1

Fire Water Pumps and Fire Water Jockey Pumps

3.1 / 3.2 (Note a)

Pumps- Reciprocating and Rotary Positive Displacement

Pressure casing

Shaft//impellers

Bolting – Pressure parts

Bolting – Structural parts

Sleeves

Diffusers / Inner casing

Auxiliary process fluid piping, (Pressure containing components)

Note:

3.1

2.2

3.1

a) Type 3.2 Certification is applicable for the casing only (casting or forging)

For manufacturer’s standard mass-production pumps for non-critical duty, type 2.2 material certification for all components is acceptable. The VENDOR shall define these pumps based on criticality assessment approved by CONTRACTOR.

2.5.4 Tanks

Materials certificates shall be provided in accordance with the following Table 4, as per AGES-SP-13-002.

Table 4: Certification of Materials for Tanks

COMPONENT

Tanks (Shop & Field Fabricated)

Cryogenic Tanks

Type of certificate

3.1

3.2

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

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2.5.5 Piping material procured by the CONTRACTOR

Materials certificates shall be provided in accordance with the following Table 5, as per AGES-SP-13-002.

Table 5: Certification of Materials for Piping

COMPONENT

Manual Valves

a) All services: 600# and above for all sizes; 300# 18’ and above

b) Critical Service (Sour/Cryogenic/Amine/Steam) CS / LTCS ≥ 6” and /

or ≥ 150#

c) CRA valves Critical service (Sour /Cryogenic): all sizes

d) CRA Non sour (e g Chemical injection, Utility, etc.) for sizes > 4”

e) Valves for TSO, Hot Tap, stoppling: all sizes and ratings

f) Valves in Cyclic Service: all sizes and ratings

Type of certificate

3.2 (Note a)

Emergency Shutdown and on/off valves

2.2 / 3.1 / 3.2 Note(d)

Manual Valves: other rating & sizes not covered in (1) above
Seamless Pipe (CS, LTCS & SS) - Non sour

4.1. Seamless Pipe (CS, LTCS & SS) Sour & Severe, Lethal Service

Seamless Pipe in CRA other than SS (i.e. SDSS, Ni alloy, alloy steel, Monel, etc.)
Welded Pipe (CS, LTCS & SS)- Non sour

6.1 Welded Pipe (CS, LTCS & SS)- Sour & Severe, Lethal Service

6.2 Welded Pipe (CS, LTCS & SS) Cyclic Service

Fittings & Flanges (CS LTCS & SS)- Non sour

7.1 Fittings & Flanges (CS LTCS & SS)- Sour & Severe, Lethal Service

7.2 Fittings & Flanges (CS LTCS & SS)- Cyclic Service

CRA Fitting & Flanges other than SS (e.g. DSS, SDSS, Ni alloy, etc.)
GRE, GRVE & HDPE Pipes, Flanges & Fittings (all Non-metal material)
Flame Arrestors
Insulating Gaskets / Kits
Gaskets (metallic)
Gaskets (non-metallic
Fasteners
Mechanical Valve Interlocking System
Hub Connectors & Compact Flanges
Strainers Critical service (Sour/Cryogenic/Amine/Steam)
Strainers (not covered above)
Chemical Injection Quill

3.1

3.2

3.1

3.2

3.1

3.2

3.1

3.2

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 16 OF 25

COMPONENT

Hose & Hose Couplings* (Note b)
Pipe Support Material (Spring Supports)
Pipe Support Material (Sliding Plate)
Pipe Support Material (Rolled Sections)

Note:

Type of certificate

3.1

a) Type 3.2 Certification is applicable for Pressure containing parts to Casting or Forging, Type 3.1 is

applicable for Trim, and Type 2.2 for fasteners, packing etc.

b) Means that Inspection Class could be reduced to (3) after assessment & approval by COMPANY

(Case by Case).

c) For Marine hoses (Under buoy and floating) and Expansion Bellow – not included in the table above – Type 3.2 Certification is applicable. Means that Inspection Class could be increased to (2) after assessment & approval by Company (Case by Case)

d) as per AGES -SP-04-005 material test certificates in accordance with EN 10204 shall be provided

as follows:

2.1 certificate for the other wetted parts and bolting.

3.1 certificate for Body, Bonnet, Stem and Closure Members for General Service valves.

3.2 certificate for Body, Bonnet, Stem and Closure Members for Critical Service valves (highly sour and sour with chlorides as well as valves that have been rated functionally critical).

2.5.6

Instruments

Materials certificates shall be provided in accordance with the following Table 6, as per AGES-SP-13-002.

Table 6: Certification of Materials for Instruments

COMPONENT

Choke Valves

Type of certificate

3.1

Emergency Shutdown Valves (ESCV), HIPPS & EDPs

2.2 / 3.1 / 3.2 Note(a)

Surface Safety Valve

Motor/ Remote Operated & ON / OFF Valves

Manual Valves Retrofitted with Electric Actuators

Control Valves

V-type Actuated Valves

Pressure Relief Valves/ Safety Valves & Rupture discs/ Safety relief Devices

Analyzer System

Fiscal Metering (Custody Transfer Instrumentation)

Integrated Control & Safety System (ICSS) Cabinets and other package control system.

3.1

2.2 / 3.1 / 3.2 Note(a)

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 17 OF 25

COMPONENT

ICSS-DCS

ICSS-ESD

ICSS-F&G

ICSS-RTU

Well Head Control Panel (WHCP)

Well Head Hydraulic Pane (WHHP)

High Integrity Pressure Protection System (HIPPS) Equipment

Control Panel (Not covered above)

Hydraulic Panel

DCS Configuration

Turbine Control System / Tank Gauging System / Custody Transfer Metering / Package Unit PLC / Machine Monitoring system - Hardware Configuration

Electronic Transmitter (SMART & FF) & Loop Powered Indicator Level Transmitters (Interface /Radar) Multi-Phase Flow Meters Coriolis Mass Flow Meter Electro-Magnetic Flow Meters

All IPF instrumentation

Turbine Flow Meter Ultrasonic Flow Meter V-Cone Flow Meter Rotameter & Purge Assembly

Gas Chromatograph

Self-Acting Regulators

Hydraulic Package Unit

FND Field BUS / Barrier Junction Boxes & Connectors

Condition & Vibration Monitoring System

Flow Orifice Assembly / Plate & Restriction Orifice / Plate

Averaging Pitot Tubes (Annubars)

Venturi Meters

Instrument Cables

Fire & Gas Detectors

Fire & Gas Detectors (Acoustic Leak Detectors)

Control Valve Retrofitted with new FF Positioner

Tubes (SS, Ni alloys …etc.)

Tube Fittings

Air Distribution & other Manifolds

Drip Rings

Emergency Shutdown Push button

Type of certificate

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 18 OF 25

COMPONENT

Unistrut

Tube Clamps

Multi-cable Transit

Cable Tray

Cable Gland

Fibre Optic cables

Multiport Selector Manifold

Metering Skid

Passive Cooling Shelter

Pressure Gauges & Differential Pressure Gauges

Temperature Gauges

Temperature Elements / Thermowells

Level Gauges- Transparent /Glass

Level Gauges- Magnetic

Multipoint Thermocouples & Resistance Temperature Detectors (RTDs)

Displacer /Radar LVL TXS

High Sensitivity Smoke Detection (HSSD)

Dissolved Gas Analysis Monitors

Instrument Sunshades

Type of certificate

3.1

Note (a) as per AGES-SP-04-002 and AGES-SP-04-005 the material test certificates in accordance with EN 10204 shall be provided as follows:

2.1 certificate for the other wetted parts and bolting.

3.1 certificate for Body, Bonnet, Stem and Closure Members for General Service valves.

3.2 certificate for Body, Bonnet, Stem and Closure Members for Critical Service valves (highly sour and sour with chlorides as well as valves that have been rated functionally critical).

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 19 OF 25

2.5.7 System equipment / Package unit

Materials certificates shall be provided in accordance with the following Table 7, as per AGES-SP-13-002.

Table 7: Certification of Materials for System equipment / Package unit

COMPONENT

Flare Package

Fire Package

De-Salter Package

Gas Dehydration Package, Glycol Regeneration (or injection), Chlorination Package

Fired Heaters

Storage Tanks- GRP

Reaction Furnace

Nitrogen Bottle Rack Package

Refrigeration Units

Water Treatment Packages

Nitrogen Generation Package (Membrane, Pressure, Swing Adsorption (PSA) or Air Separation Units (ASUs)

Chemical Injection Packages

Electric or Hand operated Overhead Travelling (EOT / HOT) Cranes, Hoists (Manual, electrical), Gantry cranes etc.

Loading Arms for products (handling, HC)

Process and Utility Refrigeration Packages (Cooling Water Chiller package & Potable Water Chiller Package, water / glycol mixture cooling for process applications, VFD cooling etc.)

Chillers & Air Handling Units (AHU), DX Units (HVAC items). CR = 2 or 3 based on complexity

Type of certificate

3.2

3.1

3.2

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 20 OF 25

2.5.8 Rotating Equipment

Materials certificates shall be provided in accordance with the following Table 8, as per AGES-SP-13-002.

Table 8: Certification of Materials for Rotating Equipment

COMPONENT

Centrifugal Pumps – production and process critical

Type of certificate

3.1/3.2 Note a

Centrifugal Pumps - utility applications, production and process non-critical

3.1

Fire Water Pumps and Fire Water Jockey Pumps.

Pumps - Reciprocating and Rotary Positive Displacement

Centrifugal Compressors, Expanders, Rotary Positive Displacement Compressors, Reciprocating Compressor Packages handling Hydrocarbon gases including CO2, N2 and auxiliaries

Centrifugal, Screw, Reciprocating Compressors in utility, air service and air dryer packages

Emergency Diesel Generator Packages

Note:

3.1/3.2 Note a

3.1

3.1/3.2 Note a

3.1

a) Type 3.2 Certification is applicable to the casing (casting or forging), the train rotor, casing nozzles, non- pressure parts etc. case to case basis as mentioned in RLNG-000-MR-SP-2020 SPECIFICATION FOR CENTRIFUGAL COMPRESSORS. Hence above table is just for guideline.

2.5.9 HSE

Materials certificates shall be provided in accordance with the following Table 9, as per AGES-SP-13-002.

Table 9: Certification of Materials for HSE

COMPONENT

Deluge valves Skid and Spray Nozzles

Clean Agent system

Fire Fighting Equipment - Fire Extinguishers, Fire Blankets, Hose Reels, etc.

Personal Protective Equipment (PPE)

Safety Signs

Lifeboats

Type of certificate

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 21 OF 25

2.5.10 Electrical

Materials certificates shall be provided in accordance with the following Table 10, as per AGES-SP-13-002.

Table 10: Certification of Materials for Electrical

COMPONENT

HV Cables

HV Cable Termination Kit

LV Power Control and Earthing Cables

Earthing and Lightning Materials

Electrical Cable Glands

Power Receptacles and Switches

Capacitors Banks

Cable Trays and Accessories for E&I

Electrical Junction Boxes ECMS system

Overhead Lines (OHL) 132 kV and 33 kV Lattice Steel Towers OPGW 132 kV and 33 kV Surge Arresters 132 kV and 33 kV Load Break Switches 132 kV and 33 kV XLPE cable

Hazardous Bulk Materials

Non-Hazardous Bulk Materials

Small Power, Lighting, AC, UPS Distribution Board

Heat Tracing

132 KV GIS Switchgear

Power Transformer - 105 MVA and above

Distribution Transformers

Phase Shift Transformer

Process Electric Heater

33KV Switchgear

33KV Switchgear Modification

132KV Switch Gear Modification

132KV GIS Switchgear

11KV & 3.3KV Switchgear

11KV Ring Main Unit

415V /LV Switchgear

LV Switchgear Modification

33KV Switch Board

Type of certificate

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 22 OF 25

COMPONENT

11KV Switch Board

Harmonic Filters and Power Factor Equipment

33Kv - 2.5 MVAR Capacitor Banks & Harmonic Filter

415V Main Distribution Boards

LV Distribution Board

Online Condition Monitoring System (OLCMS-T and OLCMS-M)

UPS (AC, DC, & AC-DC) with Batteries

Substation Control & Monitoring System (SCMS)

SCMS Modification

Local Control Station & Switch

Power Supply Skid - Packaged Substation

Solar Power System & Batteries

Electric Motors (HV and LV)

Adjustable Speed Drives

Neutral Earthing Transformer Package

Low Voltage Bus Duct

Fault Monitoring System (FMS)

Type of certificate

3.1

2.5.11 Structural

Refer to RLNG-000-ST-SP-0001 - Specification for Structural Steel Supply, Fabrication and Erection.

2.5.12 Telecom

Materials certificates shall be provided in accordance with the following Table 11, as per AGES-SP-13-002.

COMPONENT

Type of certificate

Table 11: Certification of Materials for Telecom

Telecoms Systems (SDH, CCTV, PAGA, Radio, Well site)

Telecom System Package

Fiber Optic Cables

Fiber Optic Accessories

Telecoms Bulk Materials

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 23 OF 25

2.5.13 Pipeline

Materials certificates shall be provided in accordance with the following Table 12, as per AGES-SP-13-002.

Table 12: Certification of Materials for Pipeline

COMPONENT

Welded Line Pipe (SAW)

Seamless Line pipe (CS, all sizes)

Barred Tee (Body & Bars)

All Flanges and Fittings

Pipeline Pig Signaler

Pipeline Valves

Pipeline Pig Traps (Receivers & Launchers) & End Enclosures

Welding Consumables

Type of certificate

3.2

3.1

3.2

3.1

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 24 OF 25

3.0

MARKING OF MATERIALS

3.1

Content of marking

Materials and components shall be marked in accordance with the relevant material standard (ASTM, BS, API, etc.) and purchase order requirement.

For the materials with “Type 2.2” certificate, marking by any permanent means shall appear on the material or bundle of materials to ensure that the materials ordered comply with purchase order specification prior to commencement for material processing.

For the materials with “Type 3.1” or “Type “3.2” certificate, as a minimum, permanent markings shall include the following information:

Plate

a) Manufacturer’s identification.

b) Charge/heat number.

c) Material designation (Reference standard).

d) Mill’s plate number.

e) Dimensions, i.e. size and wall thickness.

f) PO number.

g) Material color coding for LTCS raw material impact tested impact tested to a specific temperature

as required by project, for example -45°C (SA516 / SA537 Cl1 / SA537 Cl2 - 3 different colors).

h) Color coding is intended to supplement, not to replace, normal identification marking required by the materials standards and specification. The paint shall be resistant to saltwater atmosphere, tropical climate and be durable and of a distinctive color. It shall not in itself cause corrosion of the material to which it is applied, neither during storage and construction, nor during operation of the equipment. Paints containing Sulphur, lead, zinc or others metal shall not be used.

Pipe/Tube/Fittings (Seamless and Welded), Forgings and Castings

a) Manufacturer’s identification.

b) Charge/heat number.

c) Material designation (Reference standard).

Ident code.

e) Nominal size/diameter (OD for tubes).

f) Schedule or pressure rating / wall thickness (as applicable).

Bolting

a) Manufacturer’s identification (as per relevant material standard and material designation (grade)

for bolts.

b) Material designation (grade) for nuts.

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

SPECIFICATION FOR CERTIFICATION & MARKING OF MATERIALS

COMPANY DOCUMENT REF.

RLNG-000-MT-SP-6310

CONTRACTOR DOC. REF.

215122C-000-JSS-6300-0010

REVISION: 1

PAGE 25 OF 25

Forgings and castings

a) Manufacturer’s identification.

b) Charge/heat number.

c) Material designation (Reference standard).

Identification code.

e) Nominal size/diameter (OD, …).

f) Schedule or pressure rating / wall thickness (as applicable).

3.2

Method of marking

Marking may be applied by stenciling on ferrous materials with a thickness less than 5 mm, austenitic stainless steel below 10 mm, and all nonferrous materials.

Stencil marking shall use a water-insoluble ink that does not contain substances that could harmfully affect the material (such as metallic pigments, Sulphur, zinc, sulfides, chlorides or inorganic halogens).

Heat exchanger tubes shall be marked by continuous stenciling over the entire tube length, or at each end.

When stenciling is not used, marking shall be applied by low-stress hard-die stamping on a painted background, unless otherwise approved by CONTRACTOR.

Low-stress stamps shall be round nosed with a radius of 0.25 mm minimum. Casting shall have the charge or heat number cast in the material. The other required markings also to be cast-in, in an order of preference.

In case it is physically impossible to apply the required marking (e.g. small size) it would be acceptable to apply the marking on a durable, securely affixed metal tag or to codify the marking.

The stamp transfer, before cutting shall be carried out under the supervision of the fabricator’s quality department and, if required, witnessed by the inspectors CONTRACTOR and/or of a named independent authority.

A procedure of VENDOR’s quality control for material identification and the stamp transfers record may be requested, according to the contractual codes, standards and specifications.

3.3

Color coding for piping materials purchased by the manufacturer

Piping materials purchased in bulk by the MANUFACTURER shall be color coded according to RLNG-000- PI-SP-1011 - Specification for Color Code for Piping Material Identification. In the absence of specific requirements defined in the aforementioned documentation, implementation of color coding (or of an alternative traceability) system shall be clarified by MANUFACTURER at the bid stage.

4.0

MATERIAL TRACEABILITY

When “Type 3.1” or “Type “3.2” certificate is specified for Tagged Item or Bulk Item, each component shall have the traceability to the material certificate at the time of final inspection at VENDOR’s shop before shipping except that prefabricated piping or assembled piping, such as auxiliary piping for rotating equipment, etc., and bolting shall have the traceability to the material specification, grade, size and schedule/ rating after assembly.

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

Project: Q-32859 - NMDC - Ruwais Folder: RFQ Files

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