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RLNG 000 PM SP 6005_0B

RUWAIS LNG PROJECT

Instructions for Manufacturing Data Record Book (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 1 OF 10

ADNOC GAS

Instructions for Manufacturing Data Record Book (MDRB)

COMPANY Contract No.

CON22-146 / 4700022871

JV TJN RUWAIS Contract No

215122C

Document Class

Class 2

Document Category (for Class 1)

OPERATING CENTER Contract No.

OPERATING CENTER Doc Ref.

0B

ICR -

Issued for Client Review

01-Dec-2024

A. Lucain

A. Elaghoury

C. Louanchi

0A

ICR -

Issued for Client Review

01-Oct-2024

A. Lucain

0

ICR -

Issue for Client Review

19-Apr-2024

T. Braisaz

S. Wakayama

F. Khan

A. Elaghoury S. Wakayama F. Khan

Y. Tokuda A. Alkhatib E. Maincent

C. Louanchi

C. Louanchi

Rev

Revision Description

Date

Originator

Checker

Approver

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 2 OF 10

     Table of Contents

1.0

INTRODUCTION … 3

1.1 Scope of the Document … 4 1.2 Holds List … 4 1.3 References … 4 1.4 Definitions and Abbreviations … 4 2.0 GENERAL … 6

3.0 COLLECTION … 6

4.0 REVIEW AND APPROVAL … 7

5.0

FINAL MDRB COPIES AND THEIR SHIPMENT … 8

6.0 MANUFACTURING REGULATION AND MARKING … 9

7.0 MDRB CONTENT … 9

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 3 OF 10

Table of Changes compared to previous revision

(for Procedures and Job Specifications only)

Page

Modification description

Remarks / Origin

1

1

1

2

4

6

Modification

Modification

New

Modification

Modification

New

Change revision from 0A to 0B

Issue → Issued

Update revision & date

Unify doc name of heater

Delete “[8] Annex-10F-9-ENQ22-126 Vendor Documents and Manuals”

Add a new sentence

1.0

INTRODUCTION

The ADNOC Ruwais LNG Project is a two train, near net-zero electrically driven LNG facility, targeting international markets. The feed gas for the project is supplied from the Habshan Gas Processing Plant via a new export gas pipeline. The plant will have two 4.8 MTPA (nominal capacity) electric driven LNG Trains with associated LNG storage/marine export facilities and utilities.

Figure 1 – Project Context

The ADNOC Ruwais LNG Project foresees the following main components at the facility:

Onshore LNG Liquefaction facilities for 2 x 4.8 MTPA electrically driven LNG Trains (9.6MTPA total)

Common facilities including inlet receiving facilities, LNG storage, BOG handling, flare, refrigerant storage and support buildings.

Utilities to support the facilities including import power from the national grid.

Marine facilities for LNG export and bunkering.

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 4 OF 10

1.1

Scope of the Document

This procedure describes main prescriptions to be followed by Suppliers to prepare the Manufacturing Data Record Book (MDRB).

This Dossier is part of the final Quality Dossier and Vendor Data Book provided to COMPANY.

This procedure is applicable to all equipment and materials included in the scope of the supply of the assigned Purchase Order only.

This procedure is applicable to the Supplier and to the relevant Sub-supplier(s), with the extent indicated.

This procedure is not applicable to all equipment and materials supplied by Construction Site and by Construction Subcontractors.

Site activities, including pre-fabrication/modularization yards, are not covered by this procedure, and therefore this procedure does not apply.

1.2

Holds List

HOLD

1

1.3

References

DESCRIPTION

Final Vendor Documentation Requirements Procedure

[1]

215122C001-000-JSM-6504-0001

Vendor Performance Management Requirements for Suppliers

[2]

215122C-000-PP-1102

Document Identification and Numbering Procedure

[3] N/A

[4] AGES-SP-13-003

[5] AGES-GL-13-001

[6] AGES-SP-13-002

[7]

215122C-000-JSM-2302

eVPM INSTRUCTIONS for SUPPLIERS Manual

Certification & Marking of Shop and Field Piping Materials

CONTRACTORS QAQC REQUIREMENT Specification

Procurement Inspection and Certification Requirement in Projects

Instructions Concerning Vendor Documents Management and Review

[8] Annex-10F-10-ENQ22-126

Manufacturing Data Report (MDR)

[9] RLNG-000-PM-PP-2303

Final Vendor Documentation Requirements Procedure

1.4

Definitions and Abbreviations

COMPANY

ABU DHABI NATIONAL OIL COMPANY (ADNOC) P.J.S.C.

CONTRACTOR

TJN Ruwais, Joint Venture of Technip Energies France-Abu Dhabi, JGC Corporation and National Marines Dredging Company (NMDC)

EPC

ADOC

Engineering Procurement Construction

Abu Dhabi Operating center - National Marines Dredging Company

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 5 OF 10

POC

YOC

PLANT

PROJECT

SITE

SUPPLIER

ESG

EDMS

eVPM

FQCP

GAIA

ITP

IRN

MDRB

MR

NCR

OCR

PED

PIM

PO

PQR

SR

VPM

Paris Operating Center - Technip Energies

Yokohama Operating center - JGC Corporation

Means COMPANY’s proposed permanent facilities that are to include natural gas receiving facilities, LNG processing plant and export facilities for the Ruwais LNG Project

Means the Detailed Engineering, Procurement, Supply, Construction and Commissioning of the PLANT for the Ruwais LNG Project

SITE means the onshore location in Ruwais Refinery West, UAE, where the PLANT is to be constructed.

An external company’s responsible to supply Deliverables and perform Works to CONTRACTOR under an Agreement

Environmental Social Governance

Electronic Document Management System

IT Tool for VPM Processes

Fabrication and Quality Control Plan

Electronic Document Management Tool

Inspection and Test Plan

Inspection Release Note

Manufacturing Data Record Book

Material Requisition

Non-Conformity Report

Optical Character Recognition

Pressure Equipment Directive

Pre-Inspection Meeting

Purchase Order

Procedure Qualification Record

Scope of Supply

Vendor Performance Management

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 6 OF 10

2.0 GENERAL

The MDRB is the complete collection of all certificates, test reports, inspection documents and any other document relevant to testing activities performed during the supply, as per the Purchase Order and relevant technical attachments. All contents of the MDRB shall be legible and written in English or accompanied by an English translation.

Unless otherwise specified, the MDRB is an integral part of the supply and shall be issued by Supplier for each equipment and/or material ordered by CONTRACTOR.

Any lack or delay in the supply of the MDRB by Supplier shall be considered as non-compliance with Purchase Order requirements.

MDRB shall be managed by Supplier through eVPM, the tool developed by CONTRACTOR with the purpose to digitalize the VPM processes, gaining efficiency, focalizing on data sharing, quality improvement, traceability and reliability enhancement, CO2 impact and cost reduction.

MDRB module in eVPM will include functions to create the Index, facilitating the upload of documentation towards the MDRB “sections”, automatizing the compilation of the dossier, and granting the traceability of documentation linking it to relative tags.

Operative instructions will be detailed in “eVPM instructions for Suppliers “Manual attached to MR.

3.0 COLLECTION

Quality Control records are collected by the Supplier during execution of the Purchase Order. A MDRB is a complete set of certificates, inspection and test records for a given equipment or set of delivery.

Dedicated MDRB shall be prepared by MR considering the following rules:

one MDRB for each equipment; identical equipment (e.g., A / B) may be compiled in one MDRB, however documents related to each equipment in two different trains shall be separately produced

documents that are common to more than one equipment shall be duplicated in each MDRB. Each

certificate/Record will mention clearly to which item tag the certificate/record is related to.

one MDRB for each package / machinery unit (composed by all sections (as per CPY agreed Index)

of its relevant components)

documents for Platforms and Internals shall be compiled per relevant equipment item number

for bulk materials (i.e. electrical, instruments, steel structure, etc…), the base case is one MDRB for each IRN of the PO. Nevertheless if deemed necessary and after CONTRACTOR & COMPANY approval the rule may be one MDRB for each delivered lot of bulk materials

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

The MDRB is composed by the following sections:

REVISION: 0B

PAGE 7 OF 10

Cover page: it will be stamped automatically by the Inspector inside eVPM when the MDRB will be

finalized

Index (or Table of Content): it will be filled in by the Supplier inside eVPM and reviewed and approved by CONTRACTOR & COMPANY Inspectors

Content: collection performed by the Supplier of all certificates, test reports, inspection documents, non-conformity reports and any other document relevant to testing activities performed during the supply and verified by CONTRACTOR Inspector. All these documents shall be uploaded by supplier into eVPM

Check list for Supplier: before to submit officially inside eVPM the MDRB, the Supplier has to tick

the check list directly in eVPM to guarantee the correct MDRB completion.

All Sub-Supplier related documents shall be covered in the same MDRB

4.0 REVIEW AND APPROVAL

The MDRB index shall be discussed and agreed with the CONTRACTOR & COMPANY Inspectors, from the PO execution starting phase or at PIM stage latest during PO activities execution. It shall be created inside eVPM.

MDRB index shall be prepared following the MDRB Content indicated on Para. 9 of this Procedure.

Records, manufacturing test reports and any other documents and certificates relevant to testing activities performed during PO execution for each equipment and/or group of materials will be progressively reviewed, stamped, and signed by CONTRACTOR Inspector inside eVPM as follows:

Supplier ITP (FQCP): all steps/activities to be stamped and signed

Reports/certificates relevant to Witnessed activities: stamped, dated and signed

Reports/certificates relevant to Review activities: stamped (only)

Documents already approved by CONTRACTOR Inspector at Workshop: not stamped

Note:

  • For Materials Certification Requirements, refer to the Project Procedure P1, in particular, for piping

materials, stamping only the Reports/Certificates List is not acceptable.

MDRB finalization (review and consolidation) will be inside eVPM.

Supplier will have the possibility to download the finalized copy of MDRB in pdf file to officially upload it into IT-tool (i.e GAIA).

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 8 OF 10

Vendor Performance / Quality Control Coordinators (depending on JV partner’s scope), after the uploading into IT-tool (i.e GAIA), will review the MDRB to provide the final approval.

5.0

FINAL MDRB COPIES AND THEIR SHIPMENT

MDRB approved by CONTRACTOR inspector (with correct title block) inside eVPM shall be transmitted by Supplier in electronic copy through the indicated CONTRACTOR’s EDMS IT-tool (i.e. GAIA), within the date specified in the SR part II attached to the PO. Final MDRB approval will be done by Vendor Performance / Quality Control coordinators (depending on JV partner’s scope) after the uploading into IT-tool.

In case of major discrepancies, it can be commented or rejected on IT-tool (i.e. GAIA) and a new revision shall be provided.

Supplier shall provide inside eVPM “native” searchable files or making scanned files searchable through dedicated function (i.e. OCR).

Electronic filenames shall follow the requirements as specified in the procedure defining the requirements for supplier documentation and exchange of correspondence and uploaded in IT-tool (eVPM/GAIA) accordingly [P2].

The document uploaded in IT-tool (eVPM/GAIA) shall be named in accordance with the Forecast Supplier Documentation List.

One electronic copy of MDRB shall be uploaded into IT tool (i.e. GAIA) as soon as finalized in eVPM. In case the electronic copy of MDRB is not ready, only MATERIAL CERTIFICATES COLLECTION on electronic format/support shall be shipped with the goods (always indicating the same in the relevant packing list) for the following material categories:

Pipes

Fittings

Valves

Other line piping accessories

Instrument valves

Cables

In-Line and On-Line Instrumentation

Accessories, etc..

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 9 OF 10

6.0 MANUFACTURING REGULATION AND MARKING

For Projects where specific regulation and marking will be applied (i.e. ATEX, IECEX, CE marking, etc.) the Conformity to the applicable Directives shall be included in the MDRB. Relevant documents will be stamped according to ASME regulation and NB requirements whenever applicable.

7.0 MDRB CONTENT

CONTENT OF MDRB

  1. MDRB Check-List (to be checked inside eVPM)

Index (to be created inside eVPM)

IRN - Inspection Release Note

  1. Manufacturer data

report – MDR

(ASME

certification, if ASME certification is applicable)

  1. Material summary report

  2. Material’s certificates and/or

test/lab

reports

(including PMI reports)

  1. Mechanical test reports on prod. Coupons

  2. Nondestructive test reports

  3. Heat treatment chart (if any)

  4. Hydrostatic/leak and/or pressure test reports

  5. Painting, coating, lining

  6. Visual & dimensional test reports

  7. Name plate photography or copy

  8. Inspection Authority certificates and/or report (*)

  9. Balancing test report

  10. Running test and/or Performance test report

  11. Operational test FAT report and/or certificate

  12. Explosion Proof certificate (**)

  13. Type test certificates

  14. Noise test report (*)

  15. FQCP or Signed ITP (**)

  16. Refractory certificates (**)

  17. OSPL (Outstanding Supplier Punch Lists)

  18. NCRs (SUPPLIER + CONTRACTOR + CPY)

  19. Waivers (CONTRACTOR + CPY)**

A

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

  1. ATEX Conformity Declaration and Certificate (****) X

  2. IECEx/ECAS-ex Conformity Certificate (**)

  3. PED Declaration of Conformity (***)

  4. Other Third Party / Notified Body Certificate (***)

  5. Certificate of supply conformity (*)

  6. Regulatory Certification for lifting Equipment

  7. Baseline Inspection Records

  8. Radiography Digitalization (**)

  9. Welding repair

  10. Spare Part

X

X

X

X

X

X

X

X

EQUIPMENT AND/OR MATERIAL CATEGORIES B

F

b1

b2

b3

b4

f1

F2

C

D

E

X

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f5

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G

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X

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

RUWAIS LNG PROJECT

INSTRUCTIONS FOR MANUFACTURING DATA RECORD BOOK (MDRB)

COMPANY DOCUMENT REF. RLNG-000-PM-SP-6005

CONTRACTOR DOC. REF.

215122C-000-JSM-6005

REVISION: 0B

PAGE 10 OF 10

A) P.V.H.E., HEATERS, TOWERS,

REACTORS TANKS, Air Coolers, Electrical Heater, Flare Package, etc

D) ELECTRICAL

G) OTHER (to be specified)

B) PUMPS, COMPRESSORS, TURBINES, DRIVERS, etc. b1) Main equipment b2) Aux., press. equip. b3) Auxiliary machinery b4) Instrumentation

E)

INSTRUMENTATION (including safety & control valves)

C) PIPING, FITTINGS, VALVES,

STRUCTURES etc

F) PACKAGES

f1) P.V.H.E., towers. Etc. f2) Machinery f3) Connecting piping f4) Electrical & instruments f5) Assembled units

(*) (**)

If required If applicable,

(*) (**)

If PED is applicable If ATEX is applicable and relevant certificate is requested

ECAS= Emirate Conformity Assessment Scheme

The terms of Contract / Agreement No: CON22-146 shall apply for any disclosure of this document to any third party.

Project: Q-32859 - NMDC - Ruwais Folder: RFQ Files


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