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CT-EPC/017/SH/EPM/RPC-X/2023

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INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

2

1

0

04/Nov/2024

IFF - Issued for Final

18/Jul/2024

IFD - Issued for Design

S. Tiwari

P. Gaikwad

E. Magadeev

S. Tiwari

P. Gaikwad

E. Magadeev

07/May/2024

IFA - Issued for Approval

G. Somaiya

P. Gaikwad

E. Magadeev

Issue

Date

Reason for Issue – Revision Description

Prepared

Checked

Approved

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CONTENTS

1

5.1 5.2

1.1 1.2

2.1 2.2 2.3

4.1 4.2 4.3 4.4

PURPOSE … 3 PROJECT DESCRIPTION … 3 DEFINITIONS … 8 2 REFERENCE DOCUMENTS … 9 CODES AND STANDARDS, LAWS & REGULATIONS … 9 PROJECT DOCUMENTS … 14 ORDER OF PRECEDENCE … 14 3 ABBREVIATIONS … 15 4 GENERAL … 16 INSTRUMENTATION … 16 DISTRIBUTED CONTROL SYSTEM (DCS) … 16 EMERGENCY SHUTDOWN SYSTEM (ESD) … 16 PACKAGE CONTROL AND EMERGENCY SYSTEM … 16 5 BATTERY LIMITS … 18 BATTERY LIMITS … 18 LIMITS OF SUPPLY … 18 SCOPE OF SUPPLY … 19 LOCAL CONTROL PANEL (LCP) … 19 LOCAL PANELS/GAUGE BOARDS … 20 UNIT CONTROL PANEL (UCP) … 24 7 DOCUMENTATION … 26 TESTING AND SITE ACTIVITIES … 27 8 PACKAGE DEFINITION & FLOW DIAGRAM … 28 9 9.1 CASE “A” – SKID MOUNTED PACKAGE, DCS/ESD CONTROLLED … 29 9.2 CASE “B” – SKID MOUNTED PACKAGE, PLC CONTROLLED … 31 9.3 CASE “C” – LOOSE SUPPLIED PACKAGE, DCS/ESD CONTROLLED … 33 9.4 CASE “D” – LOOSE SUPPLIED PACKAGE, PLC CONTROLLED … 35 SPECIAL TOOLS … 37 SOFTWARE REQUIRMENT … 37 SPARING PHILOSOPHY … 37

10 11 12

6.1 6.2 6.3

6

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1

PURPOSE

This specification defines the scope of supply of instrumentation and control system and emphasizes on the requirements of instrumentation design, procurement, installation and test to be provided by the package unit vendor. All instrumentation shall be in accordance with the specifications, codes and standards defined hereafter. The main Vendor’s responsibilities and duties are here below listed: • to define the package required monitoring and control function • to define the package required alarm function • to define the monitoring and control location • to design and select the required instrumentation system components • design and select the required instrument installation system • to install and test the whole instrumentation system • to prepare a complete and comprehensive set of documentation relevant to the instrumentation system. • to apply a safety by design approach and implement all safety applicable requirements as dictated by IEC 61508/61511 standards.

The Vendor, basing on his experience and specific application knowledge, is requested to define the basic Package operating and conducting requirements that means that the Vendor shall define the following: • which process variable is to be locally monitored and/or controlled • which process variable is to be monitored and/or controlled from a remote location • if for the package operation a field installed local panel is to be provided • which of the process variables is to be monitored for alarm purposes • the eventually needed interlock and protective system logic.

All equipment, material and systems shall in all respect be suitable for reliable operation in service conditions stated in the Basic Engineering Design Data (BEDD, doc. № 4439-YZ-SG-0000001)

In case of conflicting requirements or incomplete technical information, it shall be the responsibility of the Vendor to bring these conflicts or deficiencies to ’s attention prior to the submission of the proposal or the execution of any work.

1.1 Project Description

In order to fulfil its domestic needs in Linear-Alkyl-Benzene (LAB) used for the production of detergents and possibly export the excess to the international market, Sonatrach plans to build a new LAB production complex in Skikda (Algeria). The new complex will produce 100,000 tons of LAB per year and will be installed in the existing industrial zone of Skikda. Skikda is a coastal town located 350 km east of Algeri, Algeria.

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Figure 1 – Satellite view of plant location

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Figure 2 – Satellite view Skikda industrial area

The LAB project includes the following installations located on four different sites:

• New LAB complex (DEV1 area):

The new LAB complex will include the following three process units for the production of N- Paraffins:   

(U-100) Prefractionation of Kerosene feedstock, (U-200) Kerosene Hydrotreating to remove sulfur, nitrogen and aromatics contaminants, (U-300) Molex unit to extract N-paraffins through adsorption.

LAB is then produced from N-Paraffins in the following four units:    

(U-400) Pacol unit carrying out the dehydrogenation of n-paraffins to n-olefins, (U-500) Define unit carrying out the selective hydrogenation of di-olefins to n-olefins, (U-600) PEP unit removing the aromatics from the Pacol outlet stream, (U-700) Detal-Plus unit making alkylation of benzene with linear olefins to produce linear- alkyl-benzene LAB and separating the HAB by-product.

Utilities units consists of the following:

 U 805 – Power Plant  U 810 - Natural Gas and Fuel Gas  U 820 – Plant and Instrument Air

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 U 830 - Nitrogen  U 835 – Hydrogen Production Unit  U 840 – Industrial Water  U 850 – Demineralized Water system  U 860 – BFW, steam and condensate  U 870 – Cooling Water system  U 880 – Potable Water system  U 890 – Hot Oil system.

Offsites units consists of the following:

 U 910 – Feedstock Kerosene and Benzene storage  U 920 – Intermediate and recycled products storage  U 930 – Final product storage  U 940 – Chemical storage facilities  U 950 – Flare system  U 960 – Closed Drainage system  U 965 – Sour Water treatment system  U 970 – Waste Water system  U 980 – Fire Water system

 Figure 3 – Identification of main units of DEV1 area (from FEED)

• Skikda refinery RA1K:

The project will include all the necessary facilities:

 To export from the RA1K refinery, Kerosene and Benzene to the new LAB complex  To receive the by-products generated by the LAB complex

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• Skikda industrial area (DRIK):

The project will cover the interconnecting lines for raw materials, by-products, finished LAB product to the port and utilities.

• Port of Skikda:

The project will include all the facilities necessary to load finished LAB product on ships.

Project references:

Client Project Location Official name of each site

SONATRACH LAB – EPC phase Skikda, Algeria LAB Complex (Zone DEV1) RA1K Refinery DRIK (Direction Régionale Industrielle de Skikda) Port (Zone Portuaire)

Figure 4 - Layout of Skikda industrial area showing sites

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Figure 5 - DEV1 area reserved for erection of LAB complex

1.2 Definitions

CA / COMPANY / Maitre de l’Ouvrage SONATRACH DC-EPM

CONTRACTOR / Entrepreneur

TECNIMONT SPA

TECHNOLOGY LICENSOR

HONEYWELL UOP

PROJECT

REALISATION

EN

EPC D’INSTALLATIONS DE

PRODUCTION DE LINEAR-ALKYL-BENZENE <> A

SKIKDA ALGERIE

VENDOR

The successful BIDDER specified

in

the PURCHASE

ORDER (P.O.) to whom the P.O. is issued for the scope of

supply

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2

REFERENCE DOCUMENTS

2.1 Codes and standards, laws & regulations

In general, the new LAB complex facilities will be designed in accordance with internationally recognized codes and standards. The complete list of codes, standards and norms applicable to the EPC phase of LAB project and the associated utilities are listed in INDEX OF PROJECT REGULATIONS, CODES AND APPLICABLE STANDARDS 4439-YZ-PC-000000018

Number

Title

2014/34/UE

ATEX directive

Cast Iron Pipe Flanges and Flanged Fittings ASME B16.1 ASME/ANSI B16.5 Steel pipe flanges, flanged valves and fittings ASME/ANSI B16.34 Valves Flanged, Threaded and Welding End ASME/ANSI B16.36 Orifice flanges ASME B31.1 ASME B31.3 API 520

Power piping Process Piping Part I&II Recommended practice for the design and installation of pressure relieving systems Guide for Pressure Relief and Depressurizing Systems Pressure Safety Valves Seat Tightness of Pressure Relief Valves Part I Manual of installation of control system (superseded-only for reference) Process Measurement Instrumentation Transmission Systems Refinery Control Valves Process Instrumentation and Control Process Analyzers Inspection of Pressure Relieving Devices Valve Inspection and Testing Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries Corrosion-Resistant, Bolted Bonnet Gate Valves – Flanged and Butt-Welding Ends Fire Test for Soft-Seated Quarter Turn Valves Metal Ball Valves – Flanged and Butt-Welding Ends Butterfly Valves: Double Flanged, Lug- and Wafer-Type Machinery Protection Systems Specification for Pipeline Valves Specification for Fire Test for Valves Fire Test for Valve with Automatic Backseats Venting Atmospheric and Low-Pressure Storage Tanks Manual of Petroleum Measurement Standards – Chapter 5 – Metering – Section 1 – General Consideration for Measurement by Meters Manual of Petroleum Measurement Standards – Chapter 5 – Metering – Section 2 – Measurement of Liquid Hydrocarbons by Displacement Meters

API 521 API 526 API 527 API 550 API 551 API 552 API 553 API 554 API 555 API 576 API 598 API 600 API 603

API 607 API 608 API 609 API 670 API 6D API 6FA API 6FC API STD 2000 API MPMS 5.1

API MPMS 5.2

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API MPMS 5.3

API MPMS 5.5

API MPMS 12.2

Manual of Petroleum Measurement Standards – Chapter 5 – Metering – Section 3 – Measurement of Liquid Hydrocarbons by Turbine Meters Manual of Petroleum Measurement Standards – Chapter 5 – Metering – Section 5 – Fidelity and Security of Flow Measurement Pulsed-Data Transmission Systems Manual of Petroleum Measurement Standards – Chapter 12 – Calculation of Petroleum Quantities – Section 2 – Calculation of Petroleum Quantities Using Dynamic Measurement Methods and Volume Correction Factors Pressure Gauges and Gauge Attachments Pipe Threads, General Purpose (Inch)

ASME B40.100 ASME B1.20.1 ASME PTC 19.3 TW Thermowells CENELEC EN50014 Electrical apparatus for potentially explosive atmospheres general

EN 837-1

ISA 5.1

ISA 5.4 ISA 5.5 ISA 7.0.01 ISA 18.1 ISA 18.2 ISA 20

ISA 51.1 ISA 71.01

ISA 71.04

ISA 84.00.01

ISA 92.0.01

ISA RP92.0.02

ISA RP 12.4 ISA RP 12.06.01

SA RP 55.1

ISA 75.1 ISA 75-02 ISA 75.08.01 ISO 10012

requirements Pressure gauges. Bourdon tube pressure gauges. Dimensions, metrology, requirements and testing Instrumentation symbols and identification (since 2009 ISA standards 5.2 and 5.3 have been included in this document) Instrument Loop Diagrams Graphic Symbols for Process Displays Quality Standard for Instrument Air Annunciator Sequences and Specifications Management of Alarm Systems for the Process Industries Specification forms for Process Measurement and Control Instruments, Primary elements, Control Valves Process Instrumentation Terminology Environmental Conditions for Process Measurement and Control Systems: Temperature and Humidity Environmental Conditions for Process Measurement and Control Systems: Airborne Contaminants Part I Functional Safety: Safety Instrumented Systems for the Process Industry Sector – Part 1: Framework, Definitions, System, Hardware and Software Requirements Part I Performance Requirements for Toxic Gas-Detection Instruments: Hydrogen Sulfide Part II Installation, Operation, And Maintenance Of Toxic Gas-detection Instruments: Hydrogen Sulfide Pressurized Enclosures Recommended Practice for Wiring Methods for Hazardous (Classified) Locations Instrumentation Part 1: Intrinsic Safety Hardware Testing of Digital Process Computers (superseded; only for reference) Flow equations for sizing control valves Control Valve Capacity Test Procedure Face to face dimensions for integral flanged globe style control valve bodies Measurement management systems Requirements for measurement processes and measuring equipment

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ISO 5167-2 (2003) Measurement of fluid by means of orifice plates and nozzles ISO 10497 ISO 15848-1

testing of valves - fire type-testing requirements Industrial valves — Measurement, test and qualification procedures for fugitive emissions — Part 1: Classification system and qualification procedures for type testing of valves Fibre optic interconnecting devices and passive components - Connectors for optical fibres and cables - Part 1: Generic specification Fibre optic interconnecting devices and passive components - Mechanical splices and fusion splice protectors for optical fibres and cables - Part 1: Generic specification Fibre optic interconnecting devices and passive components - Adaptors for fibre optic connectors Part 1: Generic specification Electronic Industries Association – Serial Interface for Data Communication Electronic Industries Association – Serial Interface for Data Communication Metallic products — Types of inspection documents. Declaration of compliance with the order Metallic products — Types of inspection documents. Test report Metallic products — Types of inspection documents. Inspection certificate Workplace Atmospheres – Electrical Apparatus Used for the Direct Detection and Direct Concentration Measurement of Toxic Gases and Vapours Multi-element metallic cables used in analogue and digital communication and control. Sectional specification for instrumentation and control cables Communication cables - Part 2-22: Common design rules and construction - PVC sheathing compounds Communication cables - Part 2-29: Common design rules and construction - Cross-linked PE insulation compounds Environmental testing – Part 2: Tests – Test Fc: Vibration (sinusoidal) Basic environmental testing procedures – Part 2: Tests – Test Ea and guidance: Shock Environmental testing – Part 2-64: Tests – Test Fh: Vibration, broadband random and guidance Explosive atmospheres – Part 0: Equipment – General requirements. Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures “d” Explosive atmospheres – Part 2: Equipment protection by pressurized enclosure “p” Electrical Apparatus for Explosive Gas Atmospheres Part 4: Method of Test for Ignition Temperature (ex 60079-4) Explosive atmospheres - Part 5: Equipment protection by powder filling “q” - Edition 4.0 Explosive atmospheres – Part 6: Equipment protection by liquid immersion “o”

• Edition 4.0 Explosive atmospheres - Part 7: Equipment protection by increased safety “e”
• Edition 5.0IEC 60228 Conductors of insulated cables Explosive atmospheres - Part 11: Equipment protection by intrinsic safety ""i""

Tests for electric cables under fire conditions – circuit integrity – part 11:

BS EN-60874-1

BS EN-61073-1

BS EN-61274-1

EIA-RS 232 EIA-RS 485 EN 10204-2.1

EN 10204-2.2 EN 10204-3.1 EN 45544

EN 50288-7

EN 50290-2-22

EN 50290-2-29

IEC 60068-2-6 IEC 60068-2-27

IEC 60068-2-64

IEC 60079-0 IEC 60079-1

IEC 60079-2

IEC 60079-20-1

IEC 60079-5

EC 60079-6

IEC 60079-7

IEC 60079-11 IEC 60331-11

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IEC 60331-21

IEC 60331-25

IEC 60332-1-2

IEC 60332-3-22

IEC 60502-1

IEC 60529 IEC 60534-8-3

IEC 60534-8-4

IEC 60668

IEC 60751

IEC 60770-1

IEC 60793-2-10

IEC 60793-2-50

IEC 60794-1-1 IEC 60794-1-2

IEC 60794-2 IEC 60794-3 IEC 61000 IEC 61115 IEC 61131-2 IEC 61285 IEC 61300

IEC 61326

IEC 61326-3-1

apparatus – fire alone at a flame temperature of at least 750 degrees C Tests for electric cables under fire conditions – circuit integrity – procedures and requirements – cables of rated voltage up to and including 0,6/1,0 KV Tests for Electric Cables under Fire Conditions - Circuit Integrity - Part 25: Procedures and Requirements - Optical Fibre Cables Tests on electric and optical fibre cables under fire conditions – Part 1-2: Test for vertical flame propagation for a single insulated wire or cable – Procedure for 1 kW pre-mixed flame Tests on electric and optical fiber cables under fire conditions – part 3-22: test for vertical flame spread of vertically-mounted bunched wires or cables – category AIEC 60534-2-1 Industrial-process control valves – Part 2-1: Flow capacity – Sizing equations for fluid flow under installed conditions Power cables with extruded insulation and their accessories for rated voltages from 1 Kv up to 30 Kv Part 1 cables for rated voltage of 1Kv and 3 Kv Classification of degree of protection provided by enclosures Industrial-process control valves – Part 8-3: Noise considerations – Control valve aerodynamic noise prediction method Industrial-process control valves – Part 8-4: Noise considerations – Prediction of noise generated by hydrodynamic flow Dimensions of panel areas and cut-outs for panel and rack-mounted industrial-process measurement and control instruments Industrial platinum resistance thermometers and platinum temperature sensors Transmitters for use in industrial-process control systems – Part 1: Methods for performance evaluation Optical fibres – Part 2-10: Product specifications – Sectional specification for category A1 multimode fibres Optical fibres – Part 2-50: Product specifications – Sectional specification for class B single-mode fibres Optical fibre cables – Part 1-1: Generic specification – General Optical fibre cables – Part 1-2: Generic specification – Basic optical cable test procedures Optical fibre cables Part 2: Indoor cables Sectional specification Optical fibre cables – Part 3: Outdoor cables – Sectional specification Electromagnetic Compatibility (EMC) – All parts Expression of performance of sample handling systems for process analyzers Programmable controllers – Part 2: Equipment requirements and tests Industrial-process control – Safety of analyser houses Fibre optic interconnecting devices and passive components – Basic test and measurement procedures Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 1: General requirements Electrical Equipment for Measurement, Control and Laboratory Use – Part 3-1 Immunity requirements for Safety Related Systems and for Equipment intended to perform Safety Related Functions

IEC 61508

Functional safety of electrical/electronic/programmable electronic safety-

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IEC 61511 IEC 61515 IEC 61779 IEC 61931 IEC 62337

IEC 62381

IEC 62382

IEEE C37.90.1

DIN 43760 FCI 70-2 NACE MR0175/ISO 15156 NACE MR01.03

ITU-T G-651

ITU-T G-652

ITU-T G-653

ITU-T G-654

ITU-T G-655

ITU-T G-656

OIML R 117-1 OIML R 85 API 2350 ISO 9001 ISO 9004

related systems.- All parts SER Functional safety – Safety Instrumented Systems.- All parts Mineral insulated thermocouple cables and thermocouples Electrical apparatus for the detection and measurement of flammable gases Fibre Optic - Terminology Commissioning of electrical, instrumentation and control systems in the process industry – Specific phases and milestones Automation systems in the process industry – Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Control systems in the process industry – Electrical and instrumentation loop check Standard Surge Withstand Capability (SWC) Tests for Relays and Relay Systems Associated with Electric Power Apparatus Characteristics of 100 ohm Pt RTD Control Valve Seat Leakage Petroleum and natural gas industries—Materials for use in H2S-containing environments in oil and gas production Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments Characteristics of a 50/125 μm multimode graded index optical fibre cable for the optical access network Characteristic of a Single Mode Optical Fibre and Cable (ITU-T Recommendation) Characteristics of a dispersion-shifted, single-mode optical fibre and cable (ITU-T Recommendation) Characteristics of a cut-off shifted single-mode optical fibre and cable (ITU-T Recommendation) Characteristics of a NON ZERO dispersion-shifted, single-mode optical fibre and cable (ITU-T Recommendation) Characteristics of a fibre and cable with non-zero dispersion for wideband optical transport (ITU-T Recommendation) Dynamic measuring systems for liquids other than water Automatic level gauges for measuring the level of liquid in fixed storage tanks Overfill Protection for Storage Tanks in Petroleum Facilities Quality System Requirements Managing for the Sustained Success of an Organization – A Quality Management Approach

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2.2 Project Documents

Number

4439-KA-SE-032001001 4439-KF-SG-000000001 4439-KK-SG-000000001 4439-KT-SG-000000001 4439-KK-SE-066001001 4439-KK-SE-067001001 4439-KK-SE-352001001

4439-KK-SE-362001001 4439-YZ-SG-000000001 4439-YZ-PC-000000101 4439-YZ-PC-000000111 4439-YZ-PC-000000018 4439-SZ-SG-000000004 4439-SK-SG-000000001

4439-SZ-PM-000000005 4439-VW-SG-000000001 4439-JK-DQ-00000000101

Title Data Sheet for Analyzer system Fire & Gas General Specification Instrument general specification Telecom General Specification Data Sheet for Metering skid Data Sheet for Tank Gauging System Data Sheet for Signal/Special/Fiber Optic Instrumentation Cable Data Sheet for Junction Box Basic engineering design data Document numbering procedure Tag numbering procedure Index of project regulations, codes and applicable standards Hazardous Area Classification General Specification Fire and Gas Detection and Alarm System General Specification ARH dossiers requirements for suppliers Painting General Specification Overall Integrated Control and Safety System Architecture (ICSS) Basic Plant Control and Safety Philosophy Distributed Control System (DCS) Technical Specification Emergency Shutdown System (ESD) Technical Specification Fire and Gas Alarm System (F&G) Technical Specification Serial Interface Implementation Guidelines Machine Conditioning and Monitoring System (MCMS) Programmable Logic Control (PLC) Technical Specification Control and Instrumentation Cabinets Specification

4439-JK-GS-00000000101 4439-JK-SE-010001001 4439-JK-SE-020001001 4439-JK-SE-050001001 4439-JK-SE-00000000101 4439-JK-SE-040001001 4439-JK-SE-130001001 4439-JK-SE-00000000601 Above specifications shall be considered including any reference documents and standards.

2.3 Order of Precedence

In case of conflict among the requirement of this specification and the documents listed herein, the decreasing order of precedence shall be the following:

• Algerian Law, Decrees and regulations including Algerian Statutory requirements • Purchase Order document, Purchase General and Special Conditions amendments • Material requisition • Supply specifications and data sheets • General specifications (& UOP standards for licensed and/or PEQ items) • International/industry codes and standards

including

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All Codes and Standards shall be those current at Enquiry Requisition issue date unless otherwise specified. Any conflicts or ambiguities among the referenced Codes, Standards, etc. and this Specification shall be immediately referred to CONTRACTOR by VENDOR in writing for resolution. VENDOR shall be solely responsible for requesting instructions or interpretations and shall be solely liable for any costs and expenses arising from its failure to do so. The acceptance of any material or items of equipment by any authorized representative of the CONTRACTOR in no way releases the VENDOR from providing all equipment fully in accordance with the intent of this project equipment specification. Determinations, instructions, and clarifications of CONTRACTOR shall not constitute a change to the CONTRACT. VENDOR shall not be entitled to claim for a change as a result of any determination, instruction or clarification of CONTRACTOR

3

ABBREVIATIONS

AI AO ARH

ASMS CCS CPU CUOS DCS DI DO EMI EPC ESD F&G FAT FTE GPS HART HMI UCP I-SAT JB LAN LCP MCR MMS MOV NC

Analog Input Analog Output L’Agence Nationale de Contrôle et de Régulation des Activités dans le domaine des Hydrocarbures (Agency for Regulation of Hydrocarbons) Alarm Safety Management System Compressor Control System Central Processing Unit Central Utility & Off-site Systems Distributed control system Digital Input Digital Output Electro-Magnetic Interference Engineering, procurement and construction Emergency Shut Down Main Fire and Gas and Smoke detection system Factory Acceptance Test Fault Tolerant Ethernet Global Positioning System Highway Addressable Remote Transducer Human Machine Interface Unit control panel Integrated Site Acceptance Test Junction Box Local Area Network Local Control Panel Main Control Room Machine Monitoring System Motor-Operated Valve Normally closed

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NO OPC ONML PID PLC RFI RIB SAT TCP/IP TGS UPS

Normally Open OLE for Process Control Organization National de Metrologie Legale Proportional Integral Derivative Programmable Logic Controller Radio Frequency Interference Remote Instrument Building Site Acceptance Test Transmission Control Protocol/Internet Protocol Tank Gauging System Uninterruptable Power Supply

4

GENERAL

4.1

Instrumentation

a. Field instrumentation shall be supplied by package Vendor according to specification 4439-

KK-SG-000000001.

c.

tagging criteria shall be

b. Symbols and 0000000015. Installation materials (connecting pipe, valves, tubing, fittings, cables, junction boxes, etc.) included in Vendor’s scope of supply shall comply with specifications and Project Vendor List. TCM installation prescriptions shall also apply. Vendor is anyway entitled to submit his own standards for CONTRACTOR’s review and approval; any deviation shall be submitted to CONTRACTOR’s approval as well.

to specification 4439-YZ-PC-

in accordance

4.2 Distributed control system (DCS)

a. Plant process control will be performed by the pertinent Area DCS (Distributed Control System). DCS will provide the primary operating window for the plant units and will be interfaced to other auxiliary control and information systems (i.e. PLCs).

b. This system will be completely mounted and wired in cabinets installed in a Remote Instrument Building (RIB) or Instrument Technical Room (ITR). It will be provided by others.

4.3 Emergency shutdown system (ESD)

a. Emergency Shutdown System (ESD) is considered protective equipment dedicated to initiate an automatically action preventing the development of a hazardous condition or situation, or preventing or reducing further operating upsets. It will be designed according to specification 4439-JK-SE-020001001.

b. This system will be completely mounted and wired in cabinets installed in the RIB/ITR. It will

be provided by others.

4.4 Package control and emergency system

a. Package control and emergency systems will be defined in relevant equipment requisition and

shall be:

• Completely independent from the Plant DCS and/or ESD systems, with:

➢ communication datalink with DCS for equipment status indication and alarms

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➢ hardwired interconnections with DCS for exchange of critical commands and control

signals

➢ hardwired interconnections with ESD for general ESD functions and for trip signals and

main alarms exchange;

or

•

integrated in the Plant DCS and ESD systems (preferred solution wherever is applicable and possible)

b. As a general criteria, the use of Plant Systems (DCS, ESD, FGS) for implementing the safety and control functions required by Packages will be maximized. During Engineering Phase, the presence of Package PLC systems will be determined by verifying:

1. presence of Licensor specific requirements;
2. size of package in term of I/O’s;
3. particular performance or hardware requirement;
4. package complexity

CONTRACTOR will identify the future presence of such systems (/interfaces) to Plant DCS and ESD systems basing on above criteria as well as considering previous Project similar experiences.

c. Whenever a Third Party system will be identified, the size of such hardware will be estimated

in terms of:

1. installed I/O in order to be able to estimate the nr. of future Cabinets in the instrumentation

buildings;

2. number of communication variables that will be exchanged via serial link to DCS network: in order to be able to give Vendors the possibility to preliminarily size relevant network infrastructure as well as to quote the relevant licenses/configuration activities.

d. Preliminary Package Third Party PLC will be included on General System Architecture

Drawing during Engineering Phase.

e. Due to their complexity, turbine control and safeguarding functionalities will not be integrated in the Plant DCS/ESD Systems. Vendor’s supplied Control and Protection Systems, properly interfaced with Plant DCS and ESD Systems, shall be foreseen.

f. Decision to use Third Party PLCs or to integrate Package control and safety functionalities in the plant DCS and ESD systems, as well as number of Third Party System cabinets, shall be further evaluated and confirmed by CONTRACTOR during detailed engineering phase.

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5

BATTERY LIMITS

The following rules are normally applicable to a complex type of packages and their dedicated Unit control panel (UCP). For detailed scope of supply see dedicated Material Requisition.

5.1 Battery limits

a. Battery limit for instrumentation is fixed at Junction Boxes/Local Control Panel (LCP) located, in accessible location, on package skid(s) where all instruments are installed, piped and wired and all JBs, cable trays/conduits are supplied and installed by Vendor.

b. Supply and installation of multi-cables from these JBs/LCP up to UCP cabinets located in the

RIB is not included in Vendor’s scope of work.

c. All Fiber Optic or other communication cables between DCS/ESD and UCP are not included in Vendor’s scope of supply. Accessories like Fiber Optic couplers and/or modems for cables interconnection limited to UCP side are included in Vendor’s scope of supply. d. Fire and Gas detector, as well F&G system are not in Vendor’s scope of supply. e. All special cables which are not listed in the 4439-KK-SE-352001001 shall be included in Vendor’s scope of supply, including cables between local JB/LCP and RIB/ITR. For example, CAN BUS cable and others.

f. FO patch panel and relevant patch cords installed in the dedicated JB suitable for hazardous

area shall be provided by Package Vendor.

5.2 Limits of supply

The following main items and accessories (to be read “if any”) can be included into the Vendor’s scope of supply (refer package Material Requisition for exact scope of supply):

• All local and electronic package instrumentation piped and wired to junction boxes. • All junction boxes and accessories (junction boxes designed and supplied to terminate all cores & screens of purchaser’s multicore cables). • All instrument air and other fluid tubing/piping and distribution from single battery limit point at skid edge. • All installation material relevant to instrument supports, instrument process connections, instrument electrical connections, instrument pneumatic connections, instrument tracing (steam or electrical as applicable) necessary to install the instrumentation within the package battery limit. • Local gauge board/panel(s). • Local control panel(s) (LCP). • UCP cabinets for:

➢ Control, alarming and protective functions (NOTE 1) ➢ Power supply systems ➢ Marshalling and accessories systems ➢ Other systems like:

• •

Vibration and temperature alarming and protection system Anti-surge system

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• •

Machinery/turbine governor Machinery/turbine over-speed protection

• UCP portable engineering workstation(s). • Instrumentation installation design. • UCP systems design and programming. • Overall instrumentation system Factory Acceptance Test (FAT). • Overall instrumentation system Site Acceptance Test (SAT). • Overall instrumentation system Integrated Site Acceptance Test (I-SAT) with Plant DCS. • Documentation and manuals. • Commissioning and start-up spare parts. NOTE: 1. The control portion of the UCP shall not be involved in any action preventing the development of a hazardous condition or situation, or preventing or reducing further operating upsets. For this specific safety purpose Plant ESD or dedicated protective system (designed in accordance with specification 4439-JK-SE-020001001 supplied by package Vendor shall be used.

6

SCOPE OF SUPPLY

6.1 Local control panel (LCP)

a. Use of local control panel should be avoided whenever possible, since the preferred solution is to start-up, monitor and control the package from operator consoles in Main Control Room. b. A local control panel, if any, shall be supplied and installed by Vendor on package

platform/skid, or freestanding type for remote installation far from the package.

c. The LCP shall be certified for the applicable area classification and shall be provided with

adequate control and monitoring facilities to enable the full operability of the package.

d. From the LCP it shall be possible to select both “local” and “remote” operating modes of the

package. In “local” operating mode, the start-up/operation/shut-down of the package will be done from the LCP; in “remote” operating mode same actions will be possible from operator consoles in Main Control Room. Change-over from “local” to “remote” and vice versa shall be possible only during specific phases of the operation of the package (i.e. remote load selection of a compressor possible only after the successful completion of the start-up sequence carried out from the LCP). Vendor shall define the operating modes and relevant change-overs.

e. For a safe and effective local operation of the package, the LCP shall be equipped with all necessary monitoring and actuating devices (signaling lamps, switches, pushbuttons, etc.) connected to plant DCS/ESD and/or UCP. Field HMIs (i.e. touchscreen station) integral to the LCP should be avoided but in any case limited only to those packages for which a dedicated UCP is foreseen.

f. LCP shall be designed as per basic main rules to be applied are here summarized:

• Trip pushbutton shall be red mushroom stay-put button complete with protective cover to

prevent any inadvertent operation. The pushbutton shall have n°3 NC contacts.

• Commands pushbuttons shall be momentary spring type, push activated with extended guard to avoid mis-operations. NC type for stop commands, NO type for start/reset commands.

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• Pushbuttons and in general each internal and external component shall be sealed

•

(tropicalized) and anticorrosive type suitable for site environments. Internal thermal insulation and space heater and air cooler if any, on/off controlled shall be provided, as necessary.

• Panel lamps shall be led type, 24 Vdc. • The LCP shall be provided with a set of control commands (to be critically reviewed by Vendor in order to meet the needs of the package); in the following the typical ones: ➢ Local/remote selector switches ➢ Start/stop commands ➢ Trip pushbutton ➢ Trip reset pushbutton ➢ Alarms acknowledge pushbutton ➢ Logic reset pushbutton ➢ Lamps test pushbutton

• The LCP shall be provided with a set of indication/alarms (to be critically reviewed by Vendor in order to meet the needs of the package); in the following the typical ones: ➢ Local/remote status ➢ Process indication status ➢ Main alarms status ➢ Main variable readings (if not already available at Gauge Board) ➢ Trip status ➢ Ready for start-up

6.2 Local panels/gauge boards

a. Local panels/gauge boards (if any) shall be supplied and pre-installed by Vendor on package

platform(s) and/or skid(s).

b. The local panels/gauge boards shall house all local indicators and preferably also all the

transmitters and junction boxes.

c. Engineering of interconnecting wiring between the JBs installed on local panels/gauge boards and local control panel installed outside package platform/skid is included in Vendor’s scope of supply. Supply of interconnecting cables is not included in Vendor’s scope, except special cables or prefabricated cables.

d. Junction Boxes shall be provided segregated for the different type of signals and power

supply, according to requirements of specification 4439-KK-SG-000000001.

6.2.1 PANEL REQUIREMENTS AND CONSTRUCTION

Local panels are those mounted near the served package equipment, on machinery which provide mounting for all indicating instruments and controllers for process and mechanical variables that the operator requires for starting, placing in process service, operation and shutting down.

a. One panel will generally serve one complete package equipment on machinery (i.e. turbine driver, gear, if any, and driven machine, relevant oil systems, auxiliary equipment, etc.). Prior to fabrication, Purchaser’s acceptance shall be required for layout of panel face-mounted and internal components, design of system cabinets, detail drawings, materials of construction,

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and nameplate wording.

b. The gauge section of each panel, if any, shall be separated by watertight bulkheads from the sections containing electrical equipment like switches, relays, lamps, terminal boxes and similar.

c. The construction of the panel and/or of the panel equipment shall be suitable for outdoor unprotected location in a refinery corrosive atmosphere and as minimum constructed of stainless steel; the thickness shall be consistent with the load requirements. In hot, humid and corrosive environments should be taken into account the following considerations:

• Consider use of white panels, double-skinned construction with polyurethane insulation to

reduce absorption of solar radiation.

• Consider use of material to reduce potentially fungus growth. Mechanical protection shall be IP-65 min. The electrical execution of the panel and its accessories/components shall be in accordance with the specified electrical area classification, as shown in relevant material requisition. No process streams fluids or process gases other than air shall be brought into control panels. d. The various gauges shall be associated together in logical groups, each of them will be related to one piece of the unit (for example: the driver, the drive machine, the oil systems, auxiliary equipment, etc.). Read-out instruments and recorders for bearing temperature and similar temperature range measurements can be grouped together. Annunciator display units shall be provided for simple and shutdown alarms. All instruments mounted in front of the panel shall be identified by nameplate giving instrument number and service description. Annunciator pushbuttons shall be located together on the panel within reach of the operator and within readable distance of the respective annunciator window display. The instruments mounted internally to the panel shall be identified by the number. AC and DC wiring shall be kept segregated (including intrinsically safe and non-intrinsically safe) within control panels; separate wiring and terminals will be provided between the different circuits as signals, thermocouples, alarms, shutdown, power supply, etc. Sufficient spacing shall be provided between instruments components and terminal strips on panels, consoles and racks to ensure adequate access for maintenance.

e. Instrument panels shall be totally enclosed and provided with doors at the rear and shall be provided with a rain shield extending from the top face. Gauges, read-out instruments, push buttons, signal lights shall be mounted in the front of the panel and shall be arranged so that all instruments are readable and operable by operators in a standing position. The installation of push buttons, knobs and switch handles in the rear of the panel shall be avoided.

f. Panels shall be located so that the front will face the operator while he attends the package

equipment on machinery during start-up and shut-down. g. Spare provisions shall be included in panels as follows:

• 10% space of gauges
• 10% space or channels for read-out instruments –
• 20% simple alarm display points with relevant complete circuits
• 10% shut-down alarm points with relevant complete circuits
• 10% spare on number of circuit breakers connected to the instrument power supply
• 20% spare terminal strips
• 20% spare valved take-off points from air supply header

h. The panels shall be completely assembled, piped and wired, at panel Manufacturer’s shop and shall require only external piping and wiring for connections with external circuits. All wiring and piping shall be carried to panel terminal strips and to terminal pipe connectors and shall be tagged and identified.

i. Each pneumatic instrument shall have an individual block valve on supply line, from the panel

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header.

j. Air header pipe and nipples shall be in accordance with applicable piping spec. k.

Intrinsically safe (Ex-i) execution shall be considered as first option for local panel installed in hazardous area. Use of Ex-e or Ex-d is acceptable, use of pressurization system is subject to CONTRACTOR approval.

l. A low instrument air pressure alarm switch shall be provided for pressurized panels, if any,

and connected with the alarm display annunciator unit.

m. Pressurized panels, if any, shall be equipped with a complete purge and pressurization system. This system shall be certified and installed in accordance with the requirements of IEC 60079-2. Local lamps shall be provided to indicate the pressurization system status (e.g. purge, operation, fault, etc.).

n. To the possible maximum extent, standard instruments mounted on the panels and on package equipment on machinery units shall be of the same type. Manufacturer and model as used in the rest of the plant. These shall be specified in the Vendor List. Any exception shall be approved by ’s engineer.

o. All push buttons on shut-down circuits shall have cover to prevent accidental operation. p. Each branch circuit shall be individually protected by a miniaturized circuit breaker (MCB).

A branch circuit shall feed each piece of equipment as:

• Multipoint temperature indicator or recorder
• Vibration monitoring system
• Alarm annunciator
• Shutdown system
• Solenoid valves
• Controllers
• Indicators
• Panel auxiliary devices, lighting, etc.
• PLC

q. For the general panel power feed and for each branch circuit, a red light for “power on” in the

front of panel shall be provided.

r. Where required, panels shall be fitted with internal lighting fixtures. s.

Based on the voltage level of the main power supply incoming line(s), any different level of voltage necessary to feed the instrumentation mounted on the panel shall be generated by means of dedicated power supply unit(s) installed in the panel.

t. Power Supply units and accessories (i.e. diode assemblies, etc.) shall be grounded. u. All electrical wiring shall be in accordance with applicable IEC codes. v. Vendor shall provide all relevant certificates according to IEC 60079. w. Compliance to ATEX directive 2014/34/UE is required. x. Asbestos material and its compounds in any form are prohibited.

6.2.2 PANEL FABRICATION

Panels shall be totally enclosed type, weather proof when installed outside, dust proof if installed inside a building. Panels installed outside shall be equipped with rain cover/sun shade. The sun shade shall be suitable for mounting of a lighting fixture. The local panel or panel section shall have a steel primary framework for supporting conduit, tubing, wireway, switches, air piping, and instrument accessory items (e.g., relay enclosures, transducers,

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pressure switches, valves, and air relays). Ensure the framework design does not interfere with instrument connections or with access needed for maintenance or adjustment. The material enclosure selection shall be Stainless Steel. Panel location and installation shall be such that it is free of vibration. Doors, at the back of the cabinet, shall be provided. Such doors shall be flush fitting and gasketed of the hinged lift-off type with lockable door handles. A common key shall be provided for all doors on the same cabinet. Doors on the back of the panel boards, doors on wall-mounted panels, or doors on equipment facing clearance aisles shall open without obstruction and shall give free access to the interior of the panels and, safe emergency personnel egress from rear of panel with door opened. The panel inside temperature shall be kept within limits acceptable for the instruments. Low noise fans/blowers, vortex coolers, air-conditioners, heaters, or solid-state coolers shall be used if necessary to maintain the required range of temperatures and humidity. Anyway in case of heating and/or cooling device is used, it shall be suitable for the electrical area classification in which it is installed. Fans shall also be provided for personnel comfort within panels large enough for operator entry where the average temperature is high (i.e. ≥ 30°C). All panel openings shall be plugged for shipment to prevent water or dirt from entering during shipment or storage prior to installation. Instrument cases shall not rely on grounding through the steel of the panel. Each frame section shall be provided with two or three (if intrinsically safe are used) bars, soft copper, solid bar, grounding buses, each at least 6 mm x 25 mm:

• The first bus shall be a non-IS instrument signal ground.
• The second bus shall be an IS signal ground
• The third bus shall be an equipment ground. The ends of the buses shall be arranged so that when all sections of the panel board are in place, each grounding bus shall be one continuous system. The grounding buses shall be bonded to the site grounding system as per local requirements. All panels shall be supplied with an isolated copper ground bus bar for instruments, located at the bottom of the panel. All internal metal panels and steelwork shall be positively earthed the equipment ground. This shall include panel doors and equipment mounting plates whether removable or not. Terminals and wiring shall have the following general requirements:
• Terminal blocks shall be non-hygroscopic.
• The size of the terminal blocks and screws shall be consistent with the wire size used.
• Terminals shall be either tinned or nickel-plated.
• All terminals shall be marked.
• Spring type terminals, in place of screwed terminals, are not acceptable. Termination shall be either: “captive” screw terminal strips with spade type wire ends or “modular” snap-in terminal block assemblies of the screwed, pressure clamp type. For stranded wire, crimp-on wire-end pins or sleeves are required. Screws shall be “captive”. Color-coded wire shall be used for all internal control panel wirings to identify the signal type. Safety transparent covers and warning labels shall be used on all exposed terminals inside panels carrying in excess of 40 volts DC or peak AC, in accordance with local regulations. Entry of conduit or tubing to an instrument panel shall not be through the top, unless approved by CONTRACTOR’s Engineer. Cable entries shall be from the bottom only of the panel.

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6.3 Unit control panel (UCP)

6.3.1 System Requirements

a. UCP acronym is used to indicate a control and safety system supplied with the package. b. UCP can be composed by (see in detail package Material Requisition):

1. A control, monitoring alarming and start/stop logic controller (NOTE 1). If supplied by Vendor, this controller shall be PLC-based and designed according to specification 4439- JK-SE-130001001.

2. A Safety Instrumented System for trip actions (NOTE 2), If supplied by Vendor, this system

shall be designed according to specification 4439-JK-SE-020001001.

3. Other automatic systems like (if any):

a. Machine monitoring system b. Compressor control System c. Turbine governor system

4. As required, portable engineering workstation(s) for the configuration of the UCP system

and its subsystems. All licenses and software packages included.

c. UCP cabinets and associated auxiliaries/accessories will be installed in safe area in the

RIBs/ITR and cabled to field JBs/LCP.

d. UCP shall be dedicated to continuous operation control, including automatic start-up, protective shutdown and manually initiated normal stop and/or shutdown, alarming and supervision of the whole package

e. Vendor shall provide as part of the system design all control logics concerning start/stop sequences and operating modes (both for “local” and “remote” operation of the package), machinery interlock and necessary instrumentation for a safe and reliable monitoring and protection.

f. The main operator interface of the package will be from the DCS operator consoles in Main Control Room, therefore the UCP and the Plant DCS shall be connected by means of a dedicated data link Modbus TCP/IP. Exact link typology details will be defined in the package Material Requisition.

g. The most critical signals for tripping action (if any) between plant ESD and UCP will be hardwired as well as the critical commands/analogical controls from plant DCS. The exact lists of required exchanged signals will be designed during engineering phases.

h. Interface between UCP and MCCs for motor controls will be realized by hardwired signals. i. The PLC shall be capable of interfacing with and NTP Time server. The synchronization could also be done propagating the NTP clock from the DCS to the Package network or when the DCS allows it propagating to the Package PLC a PTP clock.

NOTES:

1. These functions can be resident in Plant DCS in case the adoption of a dedicated PLC is

not justified for technical / economical reasons.

2. These functions can be resident in Plant ESD in case the adoption of a dedicated safety

system is not justified for technical / economical reasons.

6.3.2 Machine Monitoring System requirements

a. Machine Monitoring System (MMS) shall be designed according to API std 670 and shall be

considered integral part of UCP.

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b. Vendor’s Machine Monitoring System shall include a fully configured system made of sensors, hardware and specific software packs for real-time optimization of equipment and selected processes, condition monitoring and event diagnostics. MMS shall be supplied by Vendor with provisions for integration, via fiber optic communication link, with the Plant Machines Condition Monitoring System

c. A password-protected configuration laptop PC containing the MMS configuration software

shall be provided for the systems. The PC and the included software shall be used for:

1. Initially configuring the MMS Series system.
2. Assembling, downloading, and testing the Project-specific Application Program.
3. Verifying the accuracy of the Application Program during the system FAT and SAT.
4. System commissioning.
5. Program and system configuration changes and downloads required during testing,

commissioning, and start-up.

6. System maintenance after start-up.
7. Future system modifications, if required.

The configuration PC shall connect to the MMS Rack Communication Module(s) via RS- 232 or Ethernet.

d. The MMS equipment for each monitored machine shall be installed in dedicated rack(s), and

shall not be mixed in chassis with other equipment.

e. The main functions of the MMS shall be:

1. continuously collect, store, display and print machinery data in a variety of forms, in accordance with P&ID’s, equipment data sheets and/or specifications requirements;
2. to provide data analysis tools that are not typically provided by traditional Process Control

Systems;

3. to provide information to the operators and maintenance personnel regarding machinery

status;

4. to initiate automatic safe shutdown of critical machinery through the safety system before extensive machine damage result due to excessive vibration, bearing temperature or other monitored variables. Voting logics shall be as per API std 670 requirements and configured/calculated in the MMS Series equipment, which in turn shall send triplicated independent shutdown commands (each hardwired signal from a dedicated Relay Module) to the safety system;

5. to assist the reliability engineers in predicting and anticipating deterioration of machinery

with sufficient lead time to permit corrective action prior failure;

6. to provide historical and current information regarding the state of rotating equipment and

to aid maintenance.

f. The monitoring requirements shall in no way interfere with or compromise the operation of the

machinery protection system.

g. If specified MMS shall be hardwired/serial link interfaced with the plant DCS for monitoring

purposes

6.3.3 Compressor Control System

a. The Compressor Control System (CCS) shall be considered integral part of UCP. b. CCS shall consist of a dedicated control system comprising the following:

1. an anti-surge controller for each compressor section, which is defined as one or more rotors mounted on a common shaft and contained in a common case with no provision for measuring intermediate flow rates;

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2. a performance controller for each compressor, if required, which is defined as one or more compressor sections connected in series and sharing a single control element (in load sharing applications this controller shall be referred to as the secondary performance controller);

3. for load sharing applications, one master performance controller shall regulate the overall load distribution by influencing the outputs of the anti-surge and secondary performance controller.

c. Each CCS shall be able to perform the full automatic start-up, operation, normal/emergency shutdown (if required) of the machine with associated auxiliaries on both dedicated compressor local panel and from remote DCS commands.

d. CCS shall be hardwired/serial link interfaced with the plant DCS for monitoring purposes.

6.3.4 Turbine Governor System

a. Turbine governor shall be supplied as an integral part of the UCP and it shall be a TMR micro-processing, fault-tolerant system, with the ability of providing an uninterrupted service in case of any failure in the hardware, whereas granting full serviceability while repairs are made.

b. Start-up, operation and shut-down of the turbine and its ancillaries shall be possible from both local HMI stations (part of the turbine governor system and typically installed in the package control compartment or in a Remote Instrument Building) and from DCS operator consoles in Main Control Room.

c. Turbine Governor System shall be hardwired/datalink (OPC communication protocol is

preferred) interfaced with the plant DCS.

7

DOCUMENTATION

Design documentation

The supplied documentation to be provided by Vendor needed for the development of the project and future maintenance/troubleshooting operation shall be at minimum the following:

1. P&IDs ISA standard for Instruments
2. Instrument and Junction Box Location layouts
3. Instrument List (1)
4. Instrument installation details (supports, process, pneumatic, electric, tracing)
5. Gauge Board layout and drawing
6. Local Panel Layout (external and internal) and Wiring Drawings (2)
7. Instrument Data Sheets / Calculation Sheets (8)
8. Instrumentation Calibration Certificates
9. Junction Box Wiring Drawings (2)
10. 10. Cable List
11. Documentation/drawings for UCP according to Project specifications
12. DCS Communication link I/O data base (3)
13. Logic Diagrams as per ISA standard (4)
14. Control Loops Diagrams (5)
15. Graphic Sketches for DCS Operator Display preparation (6)
16. Manuals

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17. Single Loop Wiring Diagram (7)

Notes:

1. Instrument List and I/O List shall be prepared starting from standard templates in terms of quantity and name of required fields (columns) and in terms of compilation rules. The requested information will be Tag name, Loop name, Instrument type, Description, P&ID n°, Equipment, Signal Type, all needed JB info (name and blocks), multicable info, Terminal Strip Instrument Manufacturer and Model, Range, Thresholds, etc.. Typical list format and precise information for its preparation will be provided during detail engineering phases.

info, PLC name, Cabinet name, Data Sheet name,

2. Junction Boxes/LCP wiring drawings shall be made as per Engineering CONTRACTOR standard templates. The documents shall be made for an easy field cabling activities minimizing possible errors therefore they shall be prepared in a “visual drawing” style and not made under form a numeric tables. The drawing shall report JB name, Instrument tags, Terminal Blocks numbers, multicable name and wires/pairs/triples numbers, shielding cabling information, UCP cabinet name, etc. Similar requests shall be respected also for UCP terminal strip wiring and general cabinet internal wiring. Standard templates and precise information for the preparation will be provided during detail engineering phases.

3. Communication link I/O data base shall be completed with all the info necessary for DCS configuration. Minimal information are: tag, description, ranges, eng. units, alarms thresholds and alarm priority, link address; the list shall be complete also with all signals needed for the whole alarming, first out alarms and sequences management. Typical list format and precise information for its preparation will be provided during detail engineering phases.

4. Logic Diagrams shall be as per ISA 5.1 standard. The development of this document will be agreed with vendor during contract and negotiation phase. Logic Diagrams (covering all control and safety functions and sequences), shall be provided by Vendor, independently from the solution selected for Package Control/safeguarding (Third Party UCP or integration in DCS/ESD)

5. Control Loop Diagrams shall be as per ISA 5.1 standard.

6. The Graphic Sketches for DCS Operator Display preparation shall be supplied with all the information needed for the animated configuration and completed with all the tags of the instruments/signals/alarms/indications also for start-up and sequences management pages. Displays information shall be prepared on the basis of the specification/rules specifically issued for the plant.

7. Single Loop Wiring Diagram shall be as per ISA 5.4 prescription, one sheet per loop with all the information for installation and future maintenance/troubleshooting like JB position, multicable wiring information, cabinet name, equipment room strip information, relays number, barrier number, I/O cards information, power supply wires number and colouring, etc.

8. Instrument Datasheets shall be prepared starting from standard templates in terms of quantity and name of required fields and in terms of compilation rules. Instrument data sheets shall be in compliance with ISA S20 std.

8

TESTING AND SITE ACTIVITIES

Calibration and Tests

a. Instruments calibration shall be performed prior overall package testing operations and/or shipment to site; all calibrations shall be executed as per Vendor’s testing procedures. All calibration certification sheets shall be provided after tests.

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 28 / 37

ISSUE 2

b. FAT, SAT, I-SAT of the UCP system and subsystems shall be made as per the applicable

Specifications and Vendor’s testing procedures.

9

PACKAGE DEFINITION & FLOW DIAGRAM

Skid Mounted Package - A skid mounted package is a process system contained within a frame that allows the process system to be easily transported.

Loose Supplied Package - Loose supplied Package is a process system where the instruments and accessories are supplied loose by the Package vendor and is installed at site by the Instrumentation Site CONTRACTOR.

For the Packages which are DCS/ESD controlled, Package Vendor to comply with the following:

• Vendor-supplied design information must be submitted in accordance with the schedule

requirements of ICSS Vendor.

• Package Vendor shall supply all necessary design information to enable ICSS Vendor to fully configure the plant control and safety systems (and MMS where applicable) including but not limited to instrument index, I/O list, range, alarm and trip settings, graphics, control narratives, logic and sequence diagrams, cause and effects, memory maps for data transferred by communication links, etc.

• Package Functional Design Specifications and associated documentation shall be written specifically for use by a ICSS Vendor. The documentation supplied by the Package Vendor shall be of sufficient detail to enable ICSS Vendor or other parties unfamiliar with the Package to fully understand Package Vendor requirements.

• Allowance shall be made in Package Vendor’s bid for additional interface meetings and

functional testing (e.g. FAT and SAT) with ICSS Vendor and .

• Package Vendor shall remain responsible for the overall functionality of the entire

package.

For the Packages which are PLC controlled, Package Vendor to comply with the requirements which are indicated in the Basic Plant Control & Safety Philosophy (4439-JK-GS-00000000101) and PLC Technical Specification (4439-JK-SE-130001001).

Local Control Panel, if offered for the Package unit, shall be proven & demonstrated that maintenance work, including component replacement or calibration, can occur during normal operation and under the range of site climatic conditions, while retaining all necessary protection against dust, moisture, corrosion or hazardous gases.

Package Vendor supplied cabinets that are to be installed in Rack Room shall conform with project standards (i.e. dimensions, construction, colour, cable entry, IP rating, lighting, etc.). Refer the Control and Instrumentation Cabinets Specification (4439-JK-SE-00000000601) for cabinet details.

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 29 / 37

ISSUE 2

9.1 CASE “A” – Skid Mounted Package, DCS/ESD Controlled

In case the Package will be skid mounted supplied without any control system (PLC) and all the controls shall be made through CONTRACTOR DCS/ESD systems then the following block diagram will be applied and considered:

The Split of Scope between CONTRACTOR and Vendor shall be as follow:

Item list – Case “A” Field instruments (including MMS sensors) Machine Monitoring System (if any) Package Control System Package Safety System Local Panels Other Packages Panels (if any) Power Distribution Cabinet(s) Junction Boxes with Cable glands (both side glands i.e. for single pair cable & multipair cables)

Vendor CONTRACTOR

X

X X

X

X X X

X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 30 / 37

ISSUE 2

Cables (between instruments and junction box) Cables (between instruments and local panel) Cables (between junction box and local panel) Multicore Interconnecting Cables Power Cables to Panels and Cabinets Erection Material for Process Connections Erection Material for Pneumatic Connections Erection Material for Air Supply Network Erection Material for Heat Tracing Erection Material for Electrical Connections Other Bulk Material F&G detection devices Special Cables (including package to RIB/ITR, if any)

X X X

X X X X X X

X

X X

X

Item list – Case “A” Electrical Material (e.g. cables, conduits, trays, etc.) between local package panel(s) and Marshalling Cabinet (in RIB/ITR) Electrical material (e.g. cables, conduits, trays, etc.) between package and CONTRACTOR junction boxes Electrical material (e.g. cables, conduits, trays, etc.) between package and Marshalling Cabinet (in RIB/ITR) Electrical material for skid to skid connection (in case of multiple skid packages) Pneumatic material between package and plant air network Pneumatic material for skid to skid connection (in case of multiple skid packages) Cables (between instruments and Marshalling Cabinet) Cables Marshalling Cabinets) Special cables

junction boxes and

(between package

Vendor CONTRACTOR

X

X

X

X

X X

X

X

X

Mounting activity – Case “A” Field instruments erection (inside package) Panels/consoles erection (inside package) Process connection (inside package) Air supply network connection (inside package) Electrical connection and protection (inside package) Pneumatic connection (inside package) Heat tracing (inside package) Instrument and panel grounding (inside package) Connection between package Junction Boxes and Marshalling Cabinets in RIB/ITR Package and junction boxes skid to skid connection Cabinets location and installation in RIB/ITR Interconnection wiring in RIB/ITR

Vendor CONTRACTOR

X X X X X X X X

X

X X X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 31 / 37

ISSUE 2

9.2 CASE “B” – Skid Mounted Package, PLC Controlled

In case the Package will be skid mounted supplied with a control system (PLC) by package vendor, then the following block diagram will be applied and considered:

The Split of Scope between CONTRACTOR and Vendor shall be as follow:

Item list – Case “B” Field instruments Machine Monitoring System (if any) Package Control System Package Safety System Local Panels Other Packages Panels (if any) Power Distribution Cabinet(s) Junction Boxes with Cable glands (both side glands i.e. for single pair cable & multipair cables) Cables (between instruments and junction box)

Vendor X X X X X X

X

X

CONTRACTOR

X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 32 / 37

ISSUE 2

Cables (between instruments and local panel) Cables (between junction box and local panel) Multicore Interconnecting Cables Power Cables to Panels and Cabinets Erection Material for Process Connections Erection Material for Pneumatic Connections Erection Material for Air Supply Network Erection Material for Heat Tracing Erection Material for Electrical Connections Other Bulk Material F&G detection devices Special Cables (including package to RIB/ITR, if any)

X X

X X X X X X

X

X X

X

Item list – Case “B” Electrical Material (e.g. cables, conduits, trays, etc.) between local package panel(s) and main control system Electrical material (e.g. cables, conduits, trays, etc.) between package and CONTRACTOR junction boxes Electrical material (e.g. cables, conduits, trays, etc.) between package and Marshalling Cabinets remote cabinet (in RIB/ITR) Electrical material for skid to skid connection (in case of multiple skid packages) Pneumatic material between package and plant air network Pneumatic material for skid to skid connection (in case of multiple skid packages) Cables Cabinets) Cables Marshalling Cabinets) Special cables

junction boxes and

(between package

and Marshalling

instruments

(between

Mounting activity – Case “B” Field instruments erection (inside package) Panels/consoles erection (inside package) Process connection (inside package) Air supply network connection (inside package) Electrical connection and protection (inside package) Pneumatic connection (inside package) Heat tracing (inside package) Instrument and panel grounding (inside package) Connection between package and plant junction boxes Package and junction boxes skid to skid connection Cabinets location and installation in RIB/ITR Interconnection wiring in RIB/ITR

Vendor

CONTRACTOR X

X

X

X

Vendor X X X X X X X X

X

X

X

X

X

CONTRACTOR

X X X X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 33 / 37

ISSUE 2

9.3 CASE “C” – Loose Supplied Package, DCS/ESD Controlled

In case the Package will be loose supplied and controlled by DCS/ESD, then the following block diagram will be applied and considered:

The Split of Scope between CONTRACTOR and Vendor shall be as follow:

Item list – Case “C” Field instruments (including MMS sensors) Machine Monitoring System (if any) Package Control System Package Safety System Local Panels Other Packages Panels (if any) Power Distribution Cabinet(s) Junction Boxes with Cable glands (both side glands i.e. for single pair cable & multipair cables) Junction boxes with Vibration probes/Transmitters Cables (between instruments and junction box)

Vendor X

CONTRACTOR

X X

X

X X X

X X

X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 34 / 37

ISSUE 2

Cables (between instruments and local panel) Cables (between junction box and local panel) Multicore Interconnecting Cables Power Cables to Panels and Cabinets Erection Material for Process Connections Erection Material for Pneumatic Connections Erection Material for Air Supply Network Erection Material for Heat Tracing Erection Material for Electrical Connections Other Bulk Material F&G detection devices Special Cables (including package to RIB/ITR, if any)

Item list – Case “C” Electrical Material (e.g. cables, conduits, trays, etc.) between local package panel(s) and Marshalling Cabinet (in RIB/ITR) Electrical material (e.g. cables, conduits, trays, etc.) between package and CONTRACTOR junction boxes Electrical material (e.g. cables, conduits, trays, etc.) between package and Marshalling Cabinet (in RIB/ITR) Pneumatic material between package and plant air network Cables Cabinets) Cables Marshalling Cabinets) Special cables

instruments and Marshalling

junction boxes and

(between package

(between

Mounting activity – Case “C” Field instruments erection (inside package) Panels/consoles erection (inside package) Process connection (inside package) Air supply network connection (inside package)

Electrical connection and protection (inside package) Pneumatic connection (inside package) Heat tracing (inside package) Instrument and panel grounding (inside package) Connection between package and junction boxes Package and junction boxes skid to skid connection Cabinets location and installation in RIB/ITR Inter-connection wiring in RIB/ITR

X X X X X X X X X X X

X

Vendor

CONTRACTOR X

X

X

X

X

X

X

Vendor

CONTRACTOR X X X X

X X X X X X X X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 35 / 37

ISSUE 2

9.4 CASE “D” – Loose Supplied Package, PLC Controlled

In case the Package will be loose supplied with a control system (PLC) by package vendor, then the following block diagram will be applied and considered:

The Split of Scope between CONTRACTOR and Vendor shall be as follow:

Item list – Case “D” Field instruments Machine Monitoring System (if any) Package Control System Package Safety System Local Panels Other Packages Panels (if any) Power Distribution Cabinet(s) Junction Boxes with Cable glands (both side glands i.e. for single pair cable & multipair cables) Cables (between instruments and junction box)

Vendor X X X X X X

CONTRACTOR

X X

X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 36 / 37

ISSUE 2

Cables (between instruments and local panel) Cables (between junction box and local panel) Multicore Interconnecting Cables Power Cables to Panels and Cabinets Erection Material for Process Connections Erection Material for Pneumatic Connections Erection Material for Air Supply Network Erection Material for Heat Tracing Erection Material for Electrical Connections Other Bulk Material F&G detection devices Special Cables (including package to RIB/ITR, if any)

Item list – Case “D” Electrical Material (e.g. cables, conduits, trays, etc.) between local package panel(s) and main control system Electrical material (e.g. cables, conduits, trays, etc.) between package and CONTRACTOR junction boxes Electrical material (e.g. cables, conduits, trays, etc.) between package and Marshalling Cabinets (in RIB/ITR) Electrical material for skid to skid connection (in case of multiple skid packages) Pneumatic material between package and plant air network Pneumatic material for skid to skid connection (in case of multiple skid packages) Cables Cabinets) Cables Marshalling Cabinets) Special cables

instruments and Marshalling

junction boxes and

(between package

(between

Mounting activity – Case “D” Field instruments erection (inside package) Panels/consoles erection (inside package) Process connection (inside package) Air supply network connection (inside package) Electrical connection and protection (inside package) Pneumatic connection (inside package) Heat tracing (inside package) Instrument and panel grounding (inside package) Connection between package and plant junction boxes Package and junction boxes skid to skid connection Cabinets location and installation in RIB/ITR Inter-connection wiring in RIB/ITR

X X X X X X X X X X X

X

Vendor

CONTRACTOR X

X

X

X

X

X

X

X

X

Vendor

CONTRACTOR X X X X X X X X X X X X

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

INSTRUMENT GENERAL SPECIFICATION FOR PACKAGES

REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE <> A SKIKDA ALGERIE

TCM IDENTIFICATION CODE

4439-KP-SG-000000001

SHEET 37 / 37

ISSUE 2

10

SPECIAL TOOLS

VENDOR SHALL provide, in the bid, the list of special tools necessary for erection, maintenance and calibration (if any).

11

SOFTWARE REQUIRMENT

The following list specifies the document tools to be used; the electronic format and the main requirements for the documentation to be provided by VENDOR.

Document type

Electronic format

Software tool

Instrument Index

*.xlsx file

Microsoft Office Excel latest edition (Note 1)

Instrument Datasheets

• ISF file

Smart Plant Instrumentation external editor latest Edition (Note 1, 2)

2D Drawings

Text documents

*.dwg file

*.docx file

AutoCAD (Note 1)

Microsoft Office Word latest edition

Tables or Spreadsheets

*.xlsx file

Microsoft Office Excel latest edition

Pictures Images

*.tif or *.pdf file

Tagged Image File or Adobe Acrobat

sizing/

Instrument calculation Operation/ Maintenance/ Software manual/ catalog

*.pdf file (searchable)

Adobe Acrobat and Manufacturer’s sizing tool

*.pdf file (searchable)

Adobe Acrobat

Notes: As Per Project format provided by CONTRACTOR after P.O. during KOM. 1) External editor software will be provided by CONTRACTOR to package VENDOR after P.O. / 2) during KOM. The CONTRACTOR shall create the item instrument blank specification sheets in SPI, save them as a .isf file and issue it to the VENDOR. VENDOR shall populate/modify the instrument specification sheets and return the file to CONTRACTOR, who shall carry out consistency check to validate the data and populate the data in CONTRACTOR’s SPI.

12

SPARING PHILOSOPHY

Multicore cables shall be used for the connection of Junction boxes to marshalling racks located in technical room. At least 20% spare conductors per multi-cable shall be provided.

This document is property of Tecnimont S.p.A. and cannot be used by others for any purpose, without prior written consent

Project: Q-32976 - Tecnmont SKIKDA Folder: Reference Documents