REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
CT-EPC/017/SH/EPM/RPC-X/2023
TCM IDENTIFICATION CODE
4439-XH-SG-000000006
SHEET 1 / 50
ISSUE 01
PIPING SUPPORT GENERAL SPECIFICATION
1
0
9/Dec/2024
IOC – Implementation of Comments
D. Chirmade
D. Bonvicini
G. Acerbi
03/Jun/2024
IFA - Issued for Approval
D. Chirmade
D. Bonvicini
G. Acerbi
Issue
Date
Reason for Issue – Revision Description
Prepared
Checked
Approved
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
TCM IDENTIFICATION CODE
4439-XH-SG-000000006
SHEET 2 / 50
ISSUE 01
CONTENTS
1 GENERAL … 4
2 DEFINITIONS … 4
3 ABBREVIATIONS … 5
4 REFERENCE DOCUMENTS … 6
4.1 4.2 4.3 4.4
PROJECT SPECIFICATION: … 6 SONATRACH JOB SPECIFICATION, GUIDELINES AND STANDARD: … 6 INTERNATIONAL STANDARDS AND SPECIFICATION: … 7 ALGERIAN CODES: … 7
5
PRIORITY … 8
6 GENERAL REQUIREMENT … 9
7 REQUIREMENTS FOR PAINTING … 10
8 HYDRAULIC TEST … 10
9 GENERAL REQUIREMENTS FOR PRIMARY SUPPORTS … 11
9.1 CLAMPED SUPPORTS … 11 9.2 WELDED SUPPORTS … 12 PIPE SADDLES AND REINFORCING PAD … 12 9.3 HANGER SUPPORTS … 13 9.4 SPRING SUPPORTS … 13 9.5 ANTI-FRICTION ELEMENTS … 13 9.6 ADJUSTABLE SUPPORTS … 14 9.7 SUPPORTS FOR HOT INSULATED LINES … 14 9.8 9.9 SUPPORTS FOR COLD INSULATED LINES … 15 9.10 SUPPORTS FOR NOT INSULATED LINES … 15 9.11 SUPPORTS FOR LINES SUBJECT TO A.I.V. … 16
10
11
12
SUPPORTS ON LINES WITH POST WELDING HEAT TREATMENT … 17
RECOMMENDED SPAN FOR SUPPORTS OF HORIZONTAL PIPES ON RACKS… 17
RECOMMENDED SPAN FOR GUIDES ON PIPES ON RACK … 17
12.1 RECOMMENDED SPAN FOR GUIDES ON PIPES ON PIPE RACK … 17 12.2 RECOMMENDED SPAN FOR GUIDES ON VERTICAL LINES … 17 12.3 SUPPORTS FROM VERTICAL VESSELS … 18
13
INSTRUCTION FOR SMALL-BORE PIPE SUPPORTS … 18
13.1 GENERAL REQUIREMENTS … 18 13.2 MAXIMUM SUPPORT SPACING … 19 13.3 TYPICAL SUPPORT ARRANGEMENT … 20
14
STANDARD SUPPORT SELECTION … 23
14.1 PRIMARY STANDARD SUPPORTS … 23 14.2 SECONDARY STANDARD SUPPORTS … 25
15
16
SELECTION OF BASE SUPPORT ON R.C. PAVING OR SLAB … 26
PIPE SUPPORT IDENTIFICATION … 27
16.1 STANDARD SUPPORTS … 27
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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16.2 NON STANDARD SUPPORTS … 27
17
18
LIST OF STANDARD SUPPORTS DOCUMENTS … 28
DETAILS OF GUSSET EXECUTION … 28
ATTACHMENT A - MAXIMUM DISTANCES BETWEEN SUPPORTS … 30
ATTACHMENT B – SUMMARY OF BASIC MATERIAL FOR PIPING SUPPORTS … 35
ATTACHMENT C – PIPING SUPPORT MATERIAL SPECIFICATION … 40
ATTACHMENT D – DUMMY CLASSES FOR REINFORCING PAD PROCEDURE … 47
ATTACHMENT E – TYPICAL SHORT CODES FOR ISOMETRICS AND SUPPORT SUMMARIES … 50
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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ISSUE 01
1
GENERAL
This specification defines the guidelines to be followed during the piping support design for Linear Alkyl Benzene (LAB) Plant situated in Skikda Industrial zone, Algeria.
2
DEFINITIONS
COMPANY / CA
SONATRACH EPM
CONTRACTOR
Tecnimont S.p.A.
TCM / TECNIMONT
Tecnimont S.p.A.
SUBCONTRACTOR
Means any construction company
PROJECT
REALISATION EN EPC D’INSTALLATIONS DE PRODUCTION DE LINEAR-ALKYL-BENZENE “LAB” A SKIKDA, ALGERIE
PROJECT SITE
Means all the Areas included in TENDERER SoW
OFFSITE
MOC
Means all EPC packages as listed in para 2.4
Milan Operating Centre
IOC / TCMPL
High Value Engineering Center in Mumbai
SOC
TAB
PD
PEM
FEED
ARH
Site Operating Center
Tecnimont Algeria Branch
Project Director
Project Engineering Manager
Front End Engineering Design Package provided by COMPANY
Autorité de régulation Hydrocarbure. / Algerian Authority regulation organism/organization
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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ISSUE 01
3
ABBREVIATIONS
The acronyms used in this document have the meaning defined below:
Acronyms
Description
BEDD
BL
ISBL
OSBL
LP
HP
SL
Tc
Tinst
Tope
Tdes
SIF
Basic Engineering Design Data
Battery Limit
Inside Battery Limit
Outside Battery Limit
Low pressure
High Pressure
Stress Level
Calculation Temperature
Installation Temperature
Operating Temperature
Design Temperature
Stress Intensification Factor
NPS / DN
Nominal Pipe Size / Nominal Diameter
FIV
AIV
PTFE
Flow induced Vibration
Acoustical induced vibration
Polytetrafluoroethylene
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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ISSUE 01
4
REFERENCE DOCUMENTS
4.1 Project Specification:
Document Number
Document Title
4439-AX-SG-000000001 General Specification for Structural Design for Steel and RC Structures
4439-XZ-SG-000000001
Layout and Piping Design Criteria
4439-XH-SG-000000002 Specification for Piping Stress Analysis
4439-VW-SG-000000001 Project Painting Specification
4439-XH-SW-000000001 Piping Welding General Specification
4439-CZ-SG-000000001 General Specification for Pressure and Non-Pressure Equipment
4439-XH-SL-000000001
Piping Material Specification
4439-XH-SS-932000001
Supply Specification for Spring Hangers
4439-YZ-PC-000000106
3D Model Review Procedure
4439-YZ-PC-000000018
Index of Project Regulations, codes and Applicable Standards
4439-YZ-SG-000000001
Basis of Design (BEDD)
4.2 Sonatrach Job Specification, Guidelines and Standard:
Document Number
Document Title
019805-41-PHI-0001-2
Standard Piping Design Basis
031602-00-70-SPC-0001 Condition & Regles de Conception – Genie Civil & Structure Metalliques
019805-41-PHI-1025-1
Maximum Spacing of Guide for Vertical & Horizontal Pipes
019805-41-GID-2001-1
Table of Basic Design
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
TCM IDENTIFICATION CODE
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SHEET 7 / 50
ISSUE 01
4.3
International standards and specification:
The following Codes and Standards form a part of this specification:
Document Number
Document Title
API RP 520
ASME B31.3
ASME B31J
ASME Section 1 ASME Section VIII
ASME Section VIII
ASME Section VIII
ASME B16.47a/b ASME B16.5
ASCE 7-16
MSS-SP58
ISO 9001 MSS SP-69
Sizing, Selection, and Installation of Pressure-relieving Devices
ASME Code for Process Piping Stress Intensification Factor (i-Factors), Flexibility Factor (k-Factors), and their determination for Metallic Piping Components. Power Boilers Division 1: Rules for Construction of Pressure Vessels Division 2: Rules for Construction of Pressure Vessels, Alternative Rules - Rules for Construction of Pressure Vessels Division 3: Rules for Construction of Pressure Vessels, Alternative Rules for Construction of High-Pressure Vessel Large Diameter Steel Flanges Pipe Flanges and Flanged Fitting – NPS from ½” to NPS 24” Minimum Design Loads and Associated Criteria for Buildings and Other Structures Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation Quality management system - requirements Pipe Hangers and Supports – Selection and Applications
4.4 Algerian Codes:
Document Number RNV 2013 DTR C 2-4.7
Document Title Reglement Neige et Vent (Algerian Snow and Wind Code)
RPA-99 / Version 2003
Regies Parasismiques Algeriennes (Algerian Seismic Code)
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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SHEET 8 / 50
ISSUE 01
5
PRIORITY
In case of conflict between the applicable specifications, codes and standard, the order of precedence shall be the following:
- Applicable Law Requirements
- Licensor Requirements
- Applicable codes
- Material Requisition / Purchase Requisition
- Equipment specification / Data Sheet / Drawings
- Project General Specifications
Note: In case of conflict among Licensor Requirement and applicable Codes, the matter will be brought to Licensor and Company’s attention for resolution.
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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6
GENERAL REQUIREMENT
Supports will be designed in such a way as to comply with good engineering practice and for critical lines with the results of the stress analysis.
The following rules shall be observed:
Supports shall be designed and installed in such a way to guarantee free thermal expansion of piping and to avoid excessive sagging, vibrations, and overloads on equipment nozzles.
All piping shall be adequately supported by hangers or supports by proper structural design. The support structures shall be strong enough to bear the calculated loads. When formal calculation is not available supports design shall as a minimum take into consideration pipe weight, fluid density, valves or heavy instruments, insulation, significant occasional loads (such as earthquake or PSV forces) and hydraulic test.
Piping connected to valves, static equipment, or machines such as pumps and compressors, requiring periodical maintenance and shall be supported to allow their removal or disconnection, reducing the necessity to install temporary supports.
It is a Construction Contractor responsibility for the supply and installation of shims that may be required for any reasons under supports (e.g., adjustments, slope requirements) up to a maximum thickness of 4’’ (100 mm), using minimum number of shim plate. Shims under base elbow supports shall be stitch welded to the support after all joints in the piping are made up. Shims under other pipe or sliding supports shall be stitch welded to support cross arms after all piping joints are made up.
The Construction Contractor shall fabricate all the brackets, T-posts, Goalposts, beams, welded or bolted extensions, dummy pipes, and hangers in order to allow field adjustment up to 100 mm as considered necessary.
As a general requirement, pipe supports providing rotational restraints should be avoided. Exceptions may be allowed in some cases where this kind of support is necessary to reduce loads on nozzle (e.g. on compressor discharge lines). In any case, supports providing a rotational restraint shall be designed as a special support by Tecnimont stress department.
Generally, the following to be avoided:
Cantilever supports from webs of beams. Support fixed to bracing. Supports which will cause torsion on the structural steel member without informing Civil Department.
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
TCM IDENTIFICATION CODE
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It is Construction Contractor charge the installation of plates, where necessary, in order to allow the installation of the various components of the supports as shown on the following figure.
7
REQUIREMENTS FOR PAINTING
Support shall be painted in accordance with the requirements set in General Painting Specification 4439-VW-SG-000000001
8
HYDRAULIC TEST
The supports design and the evaluation of piping loads on civil structures shall consider the hydraulic test load. For all the lines the information regarding test type and condition will be identified on line list or in a dedicated document. Temporary supports in hydraulic test case should be avoided as much as possible and used only where permanent supports cannot be used.
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
TCM IDENTIFICATION CODE
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SHEET 11 / 50
ISSUE 01
9
GENERAL REQUIREMENTS FOR PRIMARY SUPPORTS
The primary supports (defined as those directly welded or clamped / bolted to pipes, e.g. shoes, clamps, U-bolts, saddles, welded or bolted extension, pads, lugs, bearing and sliding plates) shall be subjected to the following prescriptions.
Pipe Material
Large Bore Small Bore
Insulation Support requirement
CS
GCS
SB (< 2”)
Ins.
Insulation cut away to allow the pipe to rest directly on the steel support for line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
Not Ins. Ins.
Can rest directly on steel support Shall have pipe shoe
LB (≥ 2”)
NPS ≤ 12” can rest directly on steel support (*)
Not Ins.
NPS ≥ 14” and ≤ 24” shall supported with saddles/pad(**) NPS > 24” shall have pipe shoe with RF pad
SB (< 2”)
Ins.
Insulation cut away to allow the pipe to rest directly on the steel support for line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
LB (≥ 2”)
Not Ins. Ins/ Not Ins.
Can rest directly on steel support
Shall have pipe shoe
SB (< 2”)
Ins
Insulation cut away to allow the pipe to rest With 2 mm SS plate (*) directly on the steel support for line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
SS, AS
Ins
Shall have pipe shoe
Not Ins.
Can rest directly on steel support With 2 mm SS plate (*)
LB (≥ 2”)
Not Ins.
NPS ≤ 12” can rest directly on steel support, With 2 mm SS plate (*)
NPS ≥ 14” and ≤ 24” shall supported with saddles/pad(**)
NPS > 24” shall have clamped pipe shoe
(*) Slope Lines shall be supported by shoes. (**) All pipes with ND between 18” and 24” shall be supported with saddles, with the same material and schedule as defined in Attachment D.
9.1 Clamped Supports
To prevent galvanic corrosion carbon steel clamps on stainless steel pipes shall be separated from the pipe by using a layer of stainless-steel band to be installed by Mechanical Subcontractor as a charge. All clamp halves shall be formed from continuous plate unless shown otherwise on the fabrication and installation drawing. Clamped supports subjected to high axial loads should be associated with stop pads welded to the pipe.
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PIPING SUPPORT GENERAL SPECIFICATION
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D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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9.2 Welded Supports
Welding procedure of supports shall be in accordance with document 4439-XH-SW-000000001 – Piping Welding General Specification
The use of welded pipe supports should be limited in the following cases:
- Pipes requiring post welding heat treatment.
- Pipes made of expensive materials such as titanium, high alloyed steel, etc.
- Galvanized piping
- Pipe plastic lines
- Pipe internally lined with non-metallic material.
- Pipes made of stress relieved material.
When the support welded solution cannot be avoided (i.e., trunnion for long riser/downcomers lines, axial stop with high loads, stop pads, etc…), on line with PWHT will be provided a post weld heat treatment after support installation on main pipe and for galvanized lines the support will be pre- fabricated together with main pipe and complete assembly will be galvanized.
The dummy support shall not create excessive stresses at the attachment welds to the run pipe. Thus, the length of the supports should be minimized accordingly with the existing supporting structure. When allowable loads on dummy pipe are not defined by relevant Standard, the support shall be verified according to the M. W. Kellogg Company Design Manual.
9.3 Pipe Saddles and Reinforcing Pad
A saddle or reinforcing plate should be used, where necessary, in case of high vertical load on resting point, for large diameter pipes. Stress analysis department shall regulate the use of these devices. Pipe reinforcing for horizontal pipe runs shall be as per the following table:
NPS
<14”
14”≤D≤ 18”
20”≤D≤ 24”
24”
Outside Diameter/thickness [mm/mm]
Minimum reinforcement required
Insulated Pipe
Not insulated pipe
All
All
<95
≥95
All
Shoe
Shoe
Shoe
None
Pad or Saddle + Pad (*)
Pad or Saddle + Pad (*)
Shoe with Pad
Saddle with Pad
Shoe with Pad
Saddle with Pad
(*) Saddles with pad are required for support spans greater than 12 m.
Anyway, the necessity of reinforcing pads shall be evaluated case by case considering the acting load on support and the pipe wall thickness. Material for reinforcing pads shall be selected as defined in ATTACHMENT D (Dummy classes for reinforcing pad). Reinforcing pad shall have a minimum length of 300 mm.
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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9.4 Hanger Supports
Pipes may be suspended by hanger supports. Hanger supports should be minimized in systems where excessive vibration may be expected (e.g., near reciprocating compressors). The maximum allowed rotation angle for spring hangers and tie-rods, due to pipe’s horizontal movement shall be 4°. For high horizontal movements, a support pre-set may be evaluated.
9.5 Spring Supports
The spring supports shall be preferably defined as hanged type. Springs of can typology (from the bottom) shall be minimized as much as possible and used only in cases where the resultant horizontal displacement of the pipe is within 15mm. Can typology spring shall have Stem Guided design for Horizontal loads.
9.6 Anti-friction elements
To reduce the friction force on resting points, the use of low friction element such as PTFE (as per standard support P69A) or Graphite (as per standard support P69B) sliding plates may be considered during the design of support. The following rules shall be followed for dimensions and quantity selection of sliding plates.
Arrangement for teflon sliding plates ( Refer to P69A)
10”-24”
26”-40”
42”-54”
56”-90”
=
=
=
=
=
=
=
=
=
=
=
=
=
=
NPS
SIZE
NPS
10”-12”
14”-24”
26”-32”
34”-40”
42”-48”
80/1
130/1
100/2
130/2
130/3
50”-54”
56”-62”
64”-80”
82”-90”
SIZE
200/3
180/4
200/4
220/4
For high loads ”C” dimension of P69A can be varied as per requirement
Arrangement for graphite sliding plates (Refer to P69B)
10”-24”
26”-40”
42”-48”
50”-66”
68”-90”
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
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PIPING SUPPORT GENERAL SPECIFICATION
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D’INSTALLATIONS DE PRODUCTION
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NPS
SIZE /QTY
NPS
10”-24”
26”-28”
30”-40”
100/1
100/2
200/2
42”-48”
50”-66”
68”-80”
300/3
300/4
300/5
For high loads ”A” dimension of P69B can be varied as per requirement
The quantity reported in the table above shall be used for lines with high longitudinal movements. The longest side of sliding plate shall be installed axial to pipe. For high transversal movements quantity and dimensions shall be defined case by case. However, in this case, the longest side of sliding plate shall be installed perpendicular to pipe.
9.7 Adjustable Supports
Adjustable supports shall be provided at closest to suction and discharge lines of pumps, rotating equipment and other equipment requiring frequent disconnections.
9.8 Supports for hot insulated lines
The hot insulated lines shall be supported by means of shoes. The clearance between the insulation and the supporting structure shall be enough to keep the base of the shoes outside the insulation. The table below shows a practical indication the designer can follow for the selection of the pipe shoe’s height:
Insulation thk. (mm) thk. ≤ 80 81 < thk. ≤ 130 131 < thk. ≤ 180 181 < thk. ≤ 230 231 < thk. ≤ 280
Height of shoe mm 100 150 200 250 300
The table below show the recommended minimum Shoe Length for Hot Insulated Lines:
NPS
1/2” ÷ 4” 6” ÷ 24” 26” ÷ 48” 50” to above
Shoe length mm
200 300 400 500
For small bore lines the length of shoes could be between 100 mm and 200 mm (after displacement check) in those particular cases where the available space is not enough to install a shoe 200 mm long. Shoe length shall be specified according to the standard support drawings tables. If necessary longer shoe length will be provided to take into consideration also pipe movement due to thermal expansion.
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9.9 Supports for cold insulated lines
Pipe supports for cold insulated piping shall be outside the insulation and shall not be in contact with the pipe: the supports shall be insulated from the pipe attachments by means of high-density polyurethane blocks of sufficient load-bearing capacity and insulation properties. The cold insulating material shall be high density polyurethane with the following minimum density:
160 kg/m3 for NPS ≤ 8” 240 kg/m3 for 10” ≤ NPS ≤ 20” 320 kg/m3 for NPS > 20”
For axial stops proper stop pads will be provided. HDPU insulation material shall be in mechanical subcontractor scope of supply and installation. The table below shows a practical indication that the designer can follow for the selection of pipe shoes height:
Insulation thk. (mm) thk. ≤ 110 111 < thk. ≤ 210
Height of shoe mm 150 250
9.10 Supports for not insulated lines
Not insulated pipes can rest directly on the supporting steel structure. However, the use of clamped / welded pipe shoes or shims can be considered if line requires a slope. It is not allowed that lines in S.S. are in direct contact with element in C.S. The Mechanical Subcontractor shall provide a 2 mm thk. SS sheet, tack welded to any part of the support elements or beam in contact with the lines in SS. Support selection to be done based on the table in para. 9. For welding procedure of supports the requirement mentioned in Project Welding Spec shall be necessarily taken into consideration.
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PIPING SUPPORT GENERAL SPECIFICATION
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9.11 Supports for lines subject to A.I.V.
Some large-bore lines may be affected by Acoustic Induced Vibration (A.I.V.) of pipe shell. The list of lines potentially subject to A.I.V. is defined by Process Department and then transmitted to Piping Department. Lines subject to A.I.V. require clamped support or full encirclement reinforcement at each support location. For this purpose, a pipe shoe with reinforcing pad shall be used (i.e., Tecnimont standard shoe C2/C4) and two additional reinforcing pads (i.e. Tecnimont standard P27A) shall be applied, in order to achieve a 360° reinforcing pad. The resulting arrangement is shown in the reference drawing here below, where lower P27A is part of standard shoe C2/C4.
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PIPING SUPPORT GENERAL SPECIFICATION
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10
SUPPORTS ON LINES WITH POST WELDING HEAT TREATMENT
On the following piping classes welded supports shall be minimized due to post weld heat treatment (PWHT) required on all welds:
B1A2BN
B2A1NA
B4A2NA
E4A1HY
PA2HY
B1A2NA
B2A2NA
B4A4HN
E4A2HY
B1A4BNS
B2A4NS
E2A1HY
E4A3HY
B1A4NS
B4A2HN
E2A1NN
M1A1NA
When the welded support cannot be avoided (i.e., trunnions, axial stops, etc..) PWHT shall be provided after welding support to pipe.
11
RECOMMENDED SPAN FOR SUPPORTS OF HORIZONTAL PIPES ON RACKS
Recommended span for horizontal Insulated (Cold / Hot) and not-insulated pipes are shown in Attachment A: “Maximum Distances Between Supports”.
Where is not possible to respect span indicated in Attachment A, a dedicated check shall be made in order to evaluate the deflection, that shall be within limits of 12.7 mm.
In case deflection limits are not respected, intermediate beams or additional supports shall be used.
12
RECOMMENDED SPAN FOR GUIDES ON PIPES ON RACK
12.1 Recommended Span for Guides on Pipes on Pipe Rack
Maximum distance between guide supports on horizontal pipe rack shall be provided according to the following table.
NPS
½” ÷ 2”
3” ÷ 12”
14” ÷ 48”
Guide Span
6 m
12 m
18 m
12.2 Recommended Span for Guides on Vertical Lines
Vertical pipes shall be supported and guided properly. For non-critical systems the maximum spacing of guides should be as follows:
NPS
Max span
2”
6 m
3”
6 m
4”
6 m
6”
6 m
8”
8 m
10 ”
8 m
12”
8 m
For larger diameter and critical lines, a dedicated analysis shall be provided.
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PIPING SUPPORT GENERAL SPECIFICATION
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12.3 Supports from Vertical Vessels
Once the design of all supports to be provided from vessel has been finalized, the information concerning necessary clips shall be transmitted to vessel Vendor. For this purpose, Support Engineer shall transmit the clips requirements for each vessel to Layout Engineer in order to incorporate these comments into the platforms and ladders layout drawings.
13
INSTRUCTION FOR SMALL-BORE PIPE SUPPORTS
13.1 General Requirements
Piping systems NPS ≤ 1 ½” (DN ≤ 40 mm) shall be properly supported and guided using guidelines of this specification, following good engineering practices, simplified method as stated in para. 319.4.1(c) of ASME B31.3 code and TCM pipe supports standards, drawings, and lists. It is a mechanical sub-contractor responsibility to ensure that the location of pipe supports is carried out with respect to avoiding interference and space for future uninstalled lines and/or equipment. The following rules shall be followed for hot and cold insulated small bore-lines:
- For Not-Insulated LTCS lines of Size NPS ≤ 1 ½” (DN ≤ 40 mm) the support can be realized
without shoes, and for line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
-
For Non-Insulated S.S.& Alloy lines with size NPS ≤ 1 ½” (DN ≤ 40 mm) the support can be realized without shoes, for these S.S. & Alloy lines 2 mm S.S. sheet (BAN) shall be provided between B.O.P. & Structure. For line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
-
For hot insulated lines with NPS ≤ 1 ½” (DN ≤ 40 mm) the insulation shall be interrupted at the point of support. The support shall be realized without shoes. For line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
-
All Cold insulated lines should be shoe supported.
-
For Not-Insulated GCS lines of Size NPS ≤ 1 ½” (DN ≤ 40 mm) the support can be realized
without shoes for line with T≤ 200⁰C, for T>200⁰C shall have pipe shoes.
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13.2 Maximum support spacing
The supporting of small-bore lines shall take into account the following rules of installation.
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13.3 Typical support arrangement
Utility Station: Small bore pipes in utility station shall be supported in accordance with the reference drawing here below:
Utility station
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Sample Bottle: Small-bore pipes connected to sample bottle shall be supported in accordance with the reference drawing here below.
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Steam Trap Assemblies: Steam and condensate lines in steam trap assemblies shall be supported in accordance with the reference drawing here below.
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14
STANDARD SUPPORT SELECTION
14.1 Primary Standard Supports
14.1.1 Carbon steel (CS) and low temperature carbon steel lines (LTCS)
Shoes, Saddles, or direct resting Not insulated lines Hot insulated lines Cold insulated lines
Other primary supports Welded Base Piping Supports Adjustable Welded Supports Welded Extension Hangers with Welded Extensions Hangers with forged elements
14.1.2 Stainless Steel Lines (SS)
Std. reference Std. reference Std. reference
XHLP N1/N2/N5 XHLP C1/C2/C3/C4/C5 XHLP F2
Std. reference Std. reference Std. reference Std. Reference Std. reference
XHLP BWA/BWB XHLP BAA/BAB XHLP EWA/EWB XHLP EHA/EHC/EHD XHLP RHC/RHD
Shoes, saddles, or direct resting Not insulated lines Hot insulated lines
Std. Reference Std. reference
XHLP N2/N4/N5 XHLP C2/C4/C6
Other primary supports Welded Base Piping Supports Adjustable Welded Supports Welded Extension Bolted Extension Hangers with Welded Extensions Hangers with Bolted Extensions Hangers with forged elements
Std. reference Std. reference Std. reference Std. reference Std. Reference Std. Reference Std. reference
XHLP BWA/BWB XHLP BAA/BAB XHLP EWA/EWB XHLP EBA XHLP EHA/EHC/EHD XHLP EHO XHLP RHC/RHD
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14.1.3 Alloy Steel Lines (AS)
Shoes, saddles, or direct resting Not insulated lines Hot insulated lines Cold insulated lines
Other primary supports Base support Adjustable base support Dummy supports Hangers with welded extensions Hangers with forged elements Bolted extensions
Std. reference Std. reference Std. reference
XHLP N2/N3/N5 XHLP C2/C4/C5 XHLP F2
Std. reference Std. reference Std. reference Std. reference Std. reference Std. reference
XHLP BWA/BWB XHLP BAA/BAB XHLP EBA/EWA/EWB XHLP EHA/EHC/EHD/EHO XHLP RHA/RHB/RHC XHLP EBD
14.1.4 Galvanized Carbon Steel Lines (GCS)
Shoes, saddles or direct resting Not insulated lines Hot insulated lines Bolted Extension Hangers with Bolted Extensions
Std. Reference Std. Reference Std. reference Std. Reference
XHLP N3 XHLP C5 XHLP EBA XHLP EHO
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14.2 Secondary Standard Supports
The secondary supports (those not directly welded or clamped/bolted to pipes, but connecting the primary supports to civil structures or paving) can be selected from TCM standard as follows:
Std. reference Adjustable Piping Support Std. reference Piping Support - Beam Beam Bolted to R.C. Structures Std. reference Double Beam Welded to Structures Std. reference Std. reference Extensions Std. reference Brackets Welded to Structures Brackets Welded to Structures Std. reference Piping Support For Single Tracing Manifolds Piping Supports for springs Stakes Welded to Structure Stakes Bolted to R.C. Structure or Paving Trestles Welded to Structure Std. reference Trestles Bolted to R.C. Structure or Paving Brackets Welded to Equipment Reinforcing Pads
Std. reference Std. reference Std. reference
Std. reference
Std. reference
Std. reference
XHLP BAE/BAF XHLP BEA XHLP BEB XHLP BEC/BED XHLP EXA/EXB/EXC/EXD/EXE XHLP SBA/SBB/SBC/SBD/SBE XHLP SGA/SGB
XHLP SMA/SMB/SMC/SMD XHLP SSA XHLP STA/STC/STE/STG
XHLP STB/STD/STF/STH
XHLP TRA/TRC/TRE
XHLP TRB/TRD/TRF
XHLP VBG/VBH/VBI/VBN (*)/VGE
(*) N. B. Contractor standards VB36, VB38, VB40, VB45, VB46, VB47, VB68, VB69, VB70, VG37, VG38, VG39 have to be considered as not applicable.
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15
SELECTION OF BASE SUPPORT ON R.C. PAVING OR SLAB
The selection of the base support depends on the type of restraint of line and the loads acting on it. Expansion bolts, anchoring the support base plate to the concrete paving or slab, can be used if the following cases are verified:
Base supports on R.C. Paving Vertical Load ≤ 15.0 KN
Base supports on R.C. Slab Vertical Load ≤ 6.0 KN
Combined Moments ≤ 3.0 KNm
Combined Moments ≤ 3.0 KNm
(The combined moments depend on the horizontal loads and on the distance from the anchoring point to the force application point)
When the loads exceed the above-mentioned combinations, a concrete foundation, to be designed by Civil Dept., should be used to anchor the support plate, casting of these foundations will be in CIVIL contractors’ scope of work. For all other foundations experiencing lesser loads than the loads mentioned above, casting of pipe support foundation should be in Mechanical contractor’s scope of work.
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16
PIPE SUPPORT IDENTIFICATION
The support number starts from 1 to 4999 for each area and from 5000 to 9999 are reserved for Stress Analysis Department. The identification of pipe supports with type of restraints is as follows:
A G F B M
= RESTING SUPPORT = GUIDE = AXIAL STOP = GUIDE + AXIAL STOP = SPRING SUPPORT
For support located at the piping assembly area match line (exp. Beam of pipe rack, structure) the following criteria shall be used:
All the other support located at East and South match line will be indicated on the adjacent area.
16.1 Standard Supports
The standard supports are supports standardized in documents:
- 4439-XH-DC-00000001 – Construction Drawing for Standard Support
- 4439-XH-LP-00000001 – Summary Drawing for Standard Support
The standard supports shall be listed in the support summary (one for each area), which contains for each “Item code” all parameters identifying all the information necessary for construction.
16.2 Non Standard Supports
Non Standard Supports are supports not reducible to standard supports or clear assembling of standard supports. The spring support shall be considered as a Non Standard Support. The Non Standard Support is identified by the commodity code SP-XXX, where XXX starts from 001 to 999 for each area. For each SP-XXX a drawing shall be provided with all information necessary for construction. Every special supports shall be listed in the special support summary (one for each area)
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17
LIST OF STANDARD SUPPORTS DOCUMENTS
4439-XH-LP-00000001 4439-XH-DC-00000001 4439-XH-LP-Area01
Summary drawing for Standard supports Construction drawings for standard supports Standard Pipe Support Summary Area XXXX
18
DETAILS OF GUSSET EXECUTION
Gusseting is a branch reinforcement that can prevent mechanical damage and failure on vibrating lines. Gusseting shall be installed by Mechanical Sub-contractor when the following conditions are matched:
-
Gusseting shall be provided to all branch configurations with NPS ≤ 1 ½” located above the battery limit platforms, avoiding overstress caused by undue use as step for operators.
-
Valves connected to small-bore branches by a fitting-to-fitting arrangement shall be supported
from main pipe, to limit branch stresses due to valves weight or possible vibrations.
- Gusseting shall be also provided if all the following conditions are matched:
a) Main line is connected to vibrating service machines (reciprocating pump and
compressor); b) Main line ≥ 4” NPS c) Branch lines ≤ 1 ½” NPS d) Distance between branch connection point and centre of mass (valve or instruments)
is ≥ 8” (Lmass)
e) Branch is not supported. f) Piping class 600# and above.
- Lines connected to the Centrifugal Compressors with rating ≥ 600# up to first major piece of
equipment (Valve, Strainer, etc..)
- All orifices tap, irrespective of line rating, with pipe size ≥ 4”
- PSV inlet & Outlet. ≥ 4” (First legs connected to PSV only)
- Lines ≥ 4” Subjected to AIV study, gusseting to be provided in effective length.
- Two Phase flow lines with pipe size ≥ 4” and with rating ≥ 600#.
All welds to the pipe shall be according to the job welding specification. The gusseting material will be the same of the main line. Connection shall be braced in two planes with gusset having a minimum thickness of 6 mm [3/16”], minimum width of 20 mm [ 3/4”] and maximum length of 220 mm [8 ½ “]. In case of lines requiring post-welding heat treatment, the gusseting shall be installed before PWHT.
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ATTACHMENT A - MAXIMUM DISTANCES BETWEEN SUPPORTS
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For the lines subject to a computer calculation, the span can be increased, but the deflection due to the dead loads and fluid shall be less than 13 mm.
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For the lines subject to a computer calculation, the span can be increased, but the deflection due to the dead loads and fluid shall be less than 13 mm.
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MAXIMUM DISTANCE BETWEEN SUPPORTS AND SELECTION OF STANDARDS SUPPORT TYPE
- Distances as per Tab.1 & 3 are calculated with reference to a 20°C ambient temperature. When the design temperature of the piping to be supported exceeds the ambient temperature, calculate the new distance by multiplying the table value by factor “KS”(Tab.5) relevant to the temperature and material of the piping under consideration.
EXAMPLE: Water-filled piping, DN 300 (NPS 12”) - STD Schedule – LTCS - 150° C Design temperature – 8 m distance (as per Tab.1 & 3) and 0.96 factor as per (Tab.2 & 4). New distance 8 ÷ 0.96 = 7.68m
- The pipe thickness considered is as per the ANSI / ASME CODES B36.10 and B36.19, less fabrication tolerance (12.5% of the nominal value) less corrosion allowance as per Tab.1 & 3. For piping with thickness other than those considered, calculate the new distance between supports by multiplying the values as per Tab.1 & 3 by the T 1.5/ t 1.5 ratio where:
T = New thickness (nominal thickness less fabrication tolerances less the corrosion allowance of the piping); t = Thickness considered (nominal thickness less fabrication tolerances less corrosion allowance as per Tab.1 & 3); EXAMPLE: Water - filled piping, DN 300 (NPS 12”)- STD Schedule (9.53mm thickness)- LTCS- 6mm corrosion allowance and 8m distances between supports as per Tab.1 & 3. T= 9.53 - (12.5 x 9.53 / 100) - 6 = 2.33 mm t= 9.53 - (12.5 x 9.53 / 100) - 2.5 = 5.83 mm 1.5
1.5
New distance
/tT 8
x
m2.02
If both conditions 1) and 2) exist, the new distance shall be calculated as follows: distance as per (Table 1 & 3) x KS x T1.5/t 1.5) New distance 8x0.96x2.33 1.5/5.83 1.5 = 1.94 m.
- The new distance as per Tab.1 & 3 are referred to the following:
Constant-interval continuous supports with no change in direction; Piping without elements generating concentrated loads (pipe alone); A 12mm max deflection measured at the center of tabulated distances; The corrosion allowance indicated in TAB. 1 & 3 for LTCS and Alloy Steel; Fabrication tolerances equal to 12.5 % of nominal pipe thickness; 0.4 Sh. max admissible stress (Sh=admissible stress as per applicable ASME B31.3 code )
FOR DISTANCES LONGER THAN TABULATED, A STRESS ANALYSIS SHALL BE MADE.
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Notes:
a) Execution with reinforcing plate will be allowable only if required by the stress analysis
department.
b) Execution with bolted bearing saddles (clamp) will be provided for all stainless-steel pipes
if required.
c) Reinforcing pads are made from the same material of the pipe they are applied to, except for piping of low temperature carbon steel and alloy steel as per schedule > 40, for which the pads are made from pipes of equivalent material and as per std. schedule.
Maximum distance between support indicated in this specification is applicable unless otherwise specified by applicable piping code.
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ATTACHMENT B – SUMMARY OF BASIC MATERIAL FOR PIPING SUPPORTS
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Attachment B – Purpose: The purpose of this attachment is to provide the necessary information regarding the materials to be used for supports fabrication against the support material classes specified in the Standard and Special Supports Summaries. This attachment consists of four main sections each one relevant to a Support Material Class (from 1 to 4) as identified according to the Summary of Basic Materials for Supports. In each section the basic information pertaining the mentioned Support Material Class are recalled (i.e., the basic material of supports, the basic material, and the design conditions of the supported line). In addition, for each component (e.g., plates, bars, shaped elements, pipes, …) of pipe supports the material to be used for fabrication is specified. Reference is also made to the “Marked elements” (e.g., bolted elements, welded elements, reinforcing pad, not in contact elements and added elements) as defined in the Construction Drawings for Standard Supports.
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BASIC MATERIALS FOR STANDARD ELEMENTS BOLTED TO LINE
PRIMARY SUPPORTS AND STANDARD ELEMENTS BOLTED TO LINE
DESIGN TEMPERATURE
E R U T A R E P M E T
T N E I B M A
) C ° (
D E T R O P P U S E B O T
E N I L
) C ° (
E B O T
E N I L
F O L A I R E T A M
D E T R O P P U S
E B O T
E N I L
F O S S A L C G N I P I P
D E T R O P P U S
S T N E M E L E D R A D N A T S
CS
A
A
LTCS
B
-10 / 427
-29 / 427
-29 / 427
-46 / 427
-29 / 427
-46 / 427
20
-100 / 427
SS
C
428 / 550
-10 / 427
428 / 550
-10 / 200
AS
D
STANDARD SUPPORTS REFERENCES
D E T A L U S N I
T O N
E N I L
N3/N5
N3/N5
N3/N5
N3/N5
N4/N5
N4/N5
N4/N5
N3/N5
D E T A L U S N I
T O H
E N I L
C5
C5
C5
C5
C6
C6
C6
C6
C5
C5
D E T A L U S N I D L O C
E N I L
) 1
e t o n
e e S (
F2
F2
F2
F2
F2
F2
F2
F2
MATERIAL FOR SUPPORT ELEMENTS
BE
NC
AE
S S A L C
L A I R E T A M T R O P P U S
1
CS
2 LTCS
1 LTCS
CS
CS
CS
2 LTCS
LTCS
1 LTCS
CS
2 LTCS
LTCS
CS
CS
CS
CS
CS
CS
3
3
1
4
SS
SS
CS
AS
SS
CS
SS
CS
AS
CS
CS
CS
GCS (not e 11)
E
N3/N5
C5
F2
1
CS
CS
CS
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BASIC MATERIALS FOR STANDARD ELEMENTS WELDED TO LINE
PRIMARY SUPPORTS AND STANDARD ELEMENTS WELDED TO LINE AND REINFORCING PADS
OTHER SUPPORTS ELEMENTS
DESIGN TEMPERATUR E
E R U T A R E P M E T
T N E I B M A
) C ° (
D E T R O P P U S E B O T
E N I L
) C ° (
E B O T
E N I L
F O L A I R E T A M
D E T R O P P U S
E B O T
E N I L
F O S S A L C G N I P I P
D E T R O P P U S
S T N E M E L E D R A D N A T S
STANDARD SUPPORTS REFERENCES
E N I L D E T A L U S N I
T O N
E N I L D E T A L U S N I
T O H
S S A L C
L A I R E T A M T R O P P U S
MATERIAL FOR SUPPORTS ELEMENTS
WE NC
AE RP
S S A L C
L A I R E T A M T R O P P U S
T O N
S T N E M E L E
E N I L O T D E T C E N N O C
MATERIAL S FOR SUPPORT ELEMENTS
-10 / 427
A
N1/N2/N5 C1/C2/C3/C4 1
CS
CS
CS
CS
-29 / 427
A
N1/N2/N5 C1/C2/C3/C4 2 LTCS CS CS
-29 / 427
N1/N2/N5 C1/C2/C3/C4 2 LTCS CS
CS
LTCS
B
-46 / 427
N1/N2/N5 C1/C2/C3/C4 2 LTCS LTCS CS
20
-29 / 427
-46 / 427
SS
C
N2/N5
C2/C4
3
SS
CS
CS
N2/N5
C2/C4
3
SS LTCS CS
-100 / 427
N2/N5
C2/C4
3
SS
SS
CS
428 / 550
N2/N5
C2/C4
3
SS
SS
CS
-10 / 427
N1/N2/N5
C2/C4
4
AS
CS
CS
AS
D
428 / 550
N1/N2/N5
C2/C4
4
AS
AS
CS
i
D x d n e p p A
o t
r e f e r
l
a i r e t a m s d a p
g n i c r o f n e r
i
r o F
1
CS
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E P I P
) 3
e t o n
e e S (
PIPING SUPPORT GENERAL SPECIFICATION
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ISSUE 01
PIPING CLASSES OF THE JOB
E(GCS) MS14NN MS17NN
D(AS) E2A1HY E2A1NN
E4A1HN E4A1HY E4A2HY E4A3HY U1A0NAM
B(LTCS)
C(SS) K1A0NN K2A0NN
K2A1HY M1A1NA M1A1NAM M1A1NN M2A1NN MS15NN MS51NN
MS8NN MS9NN PA3NN
A (CS) B1A1BZ B1A1HY
B1A1NN B1A2BN B1A2BZ B1A2NA B1A2NN B1A4BNS B1A4NS
B1A4NSM B2A1BZ B2A1HY B2A1NN B2A2BZ B2A2NA B2A2NN
B2A4NS B4A1BZ B4A1HY B4A1NN B4A2BZ B4A2HN B4A2NA
B4A2NN B4A4HN MS11NN MS12NN MS13NN MS16NN MS16NNU
MS1NN MS21NN MS22NN MS29NNS MS31NN MS32NN
MS41NN PA5HY
Piping classes V1A0NN, W1A0NN & MS18NN are related to Non-Metallic Pipes.
Piping classes MS19NN are related to Underground lines.
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PIPING SUPPORT GENERAL SPECIFICATION
REALISATION EN EPC
D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
TCM IDENTIFICATION CODE
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ATTACHMENT C – PIPING SUPPORT MATERIAL SPECIFICATION
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SUPPORT MATERIAL CLASS 1 (For reference and note see last page)
GENERAL DESIGN CONDITION
BASIC MATERIAL OF SUPPORTS
BASIC MATERIAL OF SUPPORTED LINE
AMBIENT TEMPERATURE
TEMPERATURE OF SUPPORTED LINE
CS
CS – LTCS – SS – GCS - AS
20 °C
-10 °C to 427 °C
DESCRIPTIO N
COMPONENT
MATERIALS
ASTM
EN
T LINE ≤ 343°C ASTM A36/A36 M.
T LINE > 343°C ASTM 992/A992 M
T LINE≤343°C EN 10025-2 S275 (GRADE J0,J2)
T LINE > 343°C EN 10028-2/3 P355 (GRADE GH, NH)
A 106 gr. B
EN 10224
(6)
NO TES
(9)
(9)
(5)
ASTM A193 gr. B7
EN ISO 898-1 gr. 8.8
(8)
ASTM A194 gr. 2H
EN ISO 898-2 gr. 8
(8)
R40 UNI 6602
EN 10084 C15E
ASTM A181 gr. 70
EN 10222-2 P305 GH
PLATES, FLAT BARS, WIDE FLAT BARS “T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS ROUND BARS
STANDARD ELEMENT P05A/B, P47, P53
PIPE
CLEVIS PIN (P30A) HEXAGONAL –HEAD SCREW (P40) CLEVIS PIN FOR STD ELEMENT P49 HANGER ROD & SCREW FOR ELEMENTS P51 AND P52
HEXAGONAL NUT (P41) HEXAGONAL NUT FOR ELEMENT P51
PLAIN WASHER (P44) CHANNEL CLAMPING PLATE FOR “UPN” BEAMS (P45)
SPHERICAL WASHERS (P46)
FORGED TURNBUCKLE (P48) FORGED CLEVIS (P49) FORGED EYEBOLT (P50)
SPLIT PIN (FOR STANDARD ELEMENT P30 & P49)
ASTM A36 / A36 M
REINFORCING AND STOP PAD
(7)
ANTIFRICTION ELEMENT
PTFE (POLYTETRAFLUORETHYLENE)/GRAPHITE
BEARING PLATE
SEE PLATE MATERIALS
STAINLESS STEEL SHEET
ASTM A240 gr. 304
EN 10088-2 X5CrNi18-10 EN 10088-3 X5CrNi18-10
COLD INSULATING ELEMENT
HIGH DENSITY POLYURETHANE
STANDARD SUPPORTS FOR PIPING NOT INSULATED HOT INSULATED COLD INSULATED
STANDARD ELEMENTS FOR SUPPORTS
SUPPORTS OF VARIOUS TYPE
ELEMENTS MARKED
WE
BE
NC
RP
SP
SS
C
ELEMENTS WITH NO MARK & ELEMENTS MARKED
AE
PLATES, FLAT BARS, WIDE FLAT BARS “T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS EQUAL & UNEQUAL ANGLES
ASTM A36/A36M
EN 10025-2 S275 (GRADE JR, J0, J2)
(9)
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PIPING SUPPORT GENERAL SPECIFICATION
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SUPPORT MATERIAL CLASS 2 (For reference and note see last page)
GENERAL DESIGN CONDITION
BASIC MATERIAL OF SUPPORTS
BASIC MATERIAL OF SUPPORTED LINE
AMBIENT TEMPERATURE
TEMPERATURE OF SUPPORTED LINE
LTCS
LTCS – SS
20 °C
-46 °C to 427 °C
DESCRIPTION
COMPONENT
MATERIALS
ASTM
EN
S E T O N
STANDARD SUPPORTS FOR PIPING NOT INSULATED HOT INSULATED COLD INSULATED
STANDARD ELEMENTS FOR SUPPORTS
SUPPORTS OF VARIOUS TYPE
ELEMENTS MARKED
WE
BE
NC
BP
RP
SP
SS
C
AE
PLATES, FLAT BARS, WIDE FLAT BARS
“T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS
ASTM A516 Gr.60
EN10028-4 11MnNi5-3
(10)
FROM PLATE
FROM PLATE
ROUND BARS
ASTM 320 L7
UNI EN 42CrMo4
STANDARD ELEMENT P05A/B, P47, P53
ASTM A333 gr. 6
EN
UNI 10216-4 P265NL UNI EN 10217- 4 P265NL UNI P265NL
10217-6
EN
(5)
PIPE
CLEVIS PIN (P30A) HEXAGONAL –HEAD SCREW (P40) CLEVIS PIN FOR STD ELEMENT P49 HANGER ROD & SCREW FOR ELEMENTS P51 AND P52
HEXAGONAL NUT (P41) HEXAGONAL NUT FOR ELEMENT P51
PLAIN WASHER (P44) CHANNEL CLAMPING PLATE FOR “UPN” BEAMS (P45)
SPHERICAL WASHERS (P46)
FORGED TURNBUCKLE (P48) FORGED CLEVIS (P49) FORGED EYEBOLT (P50)
(6)
ASTM 193 B7
EN ISO 898-1 gr. 8.8
(8)
ASTM A194 gr.2H
EN ISO 898-2 gr. 8
(8)
R40 UNI 6602
EN 10084 C15E
ASTM A350 LF-2
EN 100822-3 15 NiMn6
SPLIT PIN (FOR STD ELEMENT P30 & P49)
ASTM A36/A36M.
EN 10025-2 S275 (GRADE JR, JO, J2)
REINFORCING AND STOP PAD
(7)
ANTIFRICTION ELEMENT
PTFE (POLYTETRAFLUORETHYLENE) / GRAPHITE
BEARING PLATE
SEE PLATE MATERIALS
STAINLESS STEEL SHEET
ASTM A240 gr. 304
EN 10088-2 X5CrNi18- 10 EN 10088-3 X5CrNi18- 10
COLD INSULATING ELEMENT
HIGH DENSITY POLYURETHANE
PLATES, FLAT BARS, WIDE FLAT BARS
“T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS EQUAL & UNEQUAL ANGLES
ASTM A36/A36M
EN 10025-2 S275(GRADE JR, J0, J2)
(9)
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PIPING SUPPORT GENERAL SPECIFICATION
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ISSUE 01
SUPPORT MATERIAL CLASS 3 (For reference and note see last page)
GENERAL DESIGN CONDITION
BASIC MATERIAL OF SUPPORTS
BASIC MATERIAL OF SUPPORTED LINE
AMBIENT TEMPERATURE
TEMPERATURE OF SUPPORTED LINE
SS
SS
20 °C
-100 °C to 550 °C (1)
DESCRIPTION
COMPONENT
MATERIALS
ASTM
EN
S E T O N
STANDARD SUPPORTS FOR PIPING
NOT INSULATED HOT INSULATED COLD INSULATED
STANDARD ELEMENTS FOR SUPPORTS
ELEMENTS MARKED
BE
WE
NC
RP
C
SS
SP
ELEMENTS MARKED
AE
PLATES, FLAT BARS, WIDE FLAT BARS
ASTM A240 gr. 304 solution annealed
EN 10088-2 X5CrNi18- 10
“T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS EQUAL & UNEQUAL ANGLES ROUND BARS
ASTM A276 gr. 304
EN 10088-3 X5CrNi18- 10
STANDARD ELEMENT P05A
ASTM A312 tp. 304
EN 10216-5 X5CrNi18- 10
(5)
PIPE
(6)
CLEVIS PIN (P30A) HEXAGONAL –HEAD SCREW (P40)
ASTM A193 gr. B8 Cl. 1
EN 3506-1 A2-50
HEXAGONAL NUT (P41)
ASTM A194 gr. B8
EN 3506-2 A2-50
SPLIT PIN (FOR STANDARD ELEMENT P30)
ASTM A36/A36M.
EN 10025-2 S275 (GRADE JR, JO, J2)
REINFORCING AND STOP PAD
(7)
COLD INSULATING ELEMENT
HIGH DENSITY POLYURETHANE
STAINLESS STEEL SHEET
ASTM A240 gr. 304
EN 10088-2 X5CrNi18- 10 EN 10088-3 X5CrNi18- 10
ANTIFRICTION ELEMENT
PTFE (POLYTETRAFLUORETHYLENE)/GRAPHITE
BEARING PLATE
SEE PLATE MATERIALS
PLATES, FLAT BARS, WIDE FLAT BARS
“T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS EQUAL & UNEQUAL ANGLES
ASTM A516 gr.60
EN 10028-4 11MnNi5-3
ASTM A36/A36M
EN 10025-2 S275 (GRADE JR, JO, J2)
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PIPING SUPPORT GENERAL SPECIFICATION
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SUPPORT MATERIAL CLASS 4 (For reference and note see last page)
GENERAL DESIGN CONDITION
BASIC MATERIAL OF SUPPORTS
BASIC MATERIAL OF SUPPORTED LINE
AMBIENT TEMPERATURE
TEMPERATURE OF SUPPORTED LINE
AS
AS
20 °C
428 °C to 550 ° C (1)
DESCRIPTION
COMPONENT
MATERIALS
ASTM
EN
E T O N
S
STANDARD SUPPORTS FOR PIPING
NOT INSULATED HOT INSULATED COLD INSULATED
STANDARD ELEMENTS FOR SUPPORTS
ELEMENTS MARKED
BE
WE
NC
RP
SS
PLATES, FLAT BARS, WIDE FLAT BARS “T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS EQUAL & UNEQUAL ANGLES ROUND BARS
ASTM A387 gr. 11 ASTM A387 gr. 22
EN 10028-2 13CrMo4- 5 EN 10028-2 10CrMo9- 10
STANDARD ELEMENT P05A
ASTM A335 P11
EN 10216-2 13CrMo4- 5
(5)
PIPE
(6)
CLEVIS PIN (P30A)
HEXAGONAL –HEAD SCREW
(P40)
ASTM A193 gr. B8 Cl. 1
EN 3506-1 A2-50
HEXAGONAL NUT (P41)
ASTM A194 gr. B8
EN 3506-2 A2-50
SPLIT PIN (FOR STANDARD ELEMENT P30)
ASTM A36 / A36 M
REINFORCING AND STOP PAD
(7)
STAINLESS STEEL SHEET
ASTM A240 gr. 304
EN 10088-2 X5CrNi18- 10 EN 10088-3 X5CrNi18- 10
ELEMENTS MARKED
AE
PLATES, FLAT BARS, WIDE FLAT BARS
“T” & “U-SMALL” SHAPED SECTION “HE”, “IPE” & “UPN” BEAMS EQUAL & UNEQUAL ANGLES
ASTM A36/A36M
EN 10025-2 S275 (GRADE JR, JO, J2)
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PIPING SUPPORT GENERAL SPECIFICATION
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ISSUE 01
LEGEND
SUPPORT ELEMENTS
BASIC MATERIALS
Mark
Description
Abbreviation
Description
Added element
CS
Carbon steel
Low temperature carbon steel
Stainless steel
Alloy steel
Galvanized carbon steel
Bolted element
LTCS
SS
AS
GCS
Welded element
Element not in contact with line
Cold insulating element
Reinforcing and stop pad
Sliding plate
Stainless steel sheet
AE
BE
WE
NC
C
RP
SP
SS
NOTES:
-
Maximum operating temperature of line: 200 °C for F2 (type support.
-
Sliding plate material will be carbon steel always.
-
The piping class shall be the same of line to be supported if the support is welded to it. otherwise, it is possible to use another piping class chosen within those available in the job.
-
Support material class shall always be selected in ascending order from 1 to 4.
-
Or equivalent material chosen in the “piping class” of the job with the same tensile strength as
specified on API/ASTM.
-
Material shall be the same of line to be supported if the support is welded to it. Otherwise, it is possible to use another pipe of suitable material, chosen within those available in the “piping class” of the job.
-
Reinforcing pad material and thickness shall be in accordance with Appendix D.
-
The metallic components of hanger rods and screws with expansion pins shall be supplied
galvanized for CS and LTCS material and passivated for SS material
- Support Components Marked WE (welded element) and BE (bolted element) are in direct contact with piping pressure parts and shall be in accordance with ASME B31.3 par.323.2.2. ASTM A36, ASTM A992, EN 10025-2 S275 and EN 10028-2/3 P355 are subject to “Box B-2” limitations therefore shall not be used if the temperature of supported line -MDMT-is lower than -10 degC. EN 10025-2 S275 J0 is applicable for MDMT not lower than 0 degC. Support Components not in direct contact with piping pressure parts (marked other than WE - welded element- and BE -bolted element-) can have the maximum permissible thickness for
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PIPING SUPPORT GENERAL SPECIFICATION
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D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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SHEET 46 / 50
ISSUE 01
low temperature defined in accordance with EN 1993-1-10 - table 2.1. In those cases where higher thicknesses will be used, a dedicated Charpy energy test shall be performed.
- Impact Test is required following the requirements of ASME B31.3 par.323.3 and ASTM
A370-03a
- As ‘GCS’ it is intended galvanized carbon steel and carbon steel internally or externally lined
with non-metallic material.
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PIPING SUPPORT GENERAL SPECIFICATION
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ATTACHMENT D – DUMMY CLASSES FOR REINFORCING PAD PROCEDURE
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D’INSTALLATIONS DE PRODUCTION
DE LINEAR-ALKYL-BENZENE <
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For the following standard pipe supports the piping class for reinforcing pads shall be selected from the dummy classes listed in this appendix:
C2A1 C2G1 C2G2 C2G3 C2G4 C2F1 C2F2
C2F3 C2B1 C2B2 C2B3 C4A1 C4G1 C4G2
C4G3 C4G4 C4F1 C4F2 C4F3 C4B1 C4B2
C4B3 C4F5 C4G5 C4G6 C4G7 C4G8 C4A5
C4F6 C4B5 C4B6 C4B7 N2A1 N2A2 N2G1
N2G2 N2H1 N2F1 N2F2 N2F3 N2B1 N2B2
N2B3 N5A2 N5G2 EW15 RH09 RH10 RH29
RH30 P26
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APPLICABLE DUMMY CLASSES SUP_AS Material: Alloy Steel #300 to #600
SUP_SS1 Material: Stainless Steel #150 to #300
SUP_GCS Material: Low Temp. Carbon Steel #150 MS14NN MS17NN
E2A1HY E2A1NN E4A1HN E4A1HY E4A2HY E4A3HY U1A0NAM
K1A0NN K2A0NN K2A1HY MS51NN MS8NN PA3NN
SUP_SS2 Material: Duplex #150 to #300
M1A1NA M1A1NAM M1A1NN M2A1NN MS15NN MS9NN
SUP_CS Material: Carbon Steel #150 to #600
B1A1BZ B1A1HY B1A1NN B1A2BN B1A2BZ B1A2NA B1A2NN B1A4BNS B1A4NS B1A4NSM B2A1BZ B2A1HY B2A1NN B2A2BZ B2A2NA B2A2NN B2A4NS B4A1BZ B4A1HY B4A1NN B4A2BZ B4A2HN B4A2NA B4A2NN B4A4HN MS11NN MS12NN MS13NN MS16NN MS16NNU MS1NN MS21NN MS22NN MS29NNS MS31NN MS32NN MS41NN PA5HY
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ATTACHMENT E – TYPICAL SHORT CODES FOR ISOMETRICS AND SUPPORT SUMMARIES
SHORT CODE
MEANING
GAP_G=XX
GAP_F=XX
GAP_H=XX
SHIM=XX
GUIDE GAP = XX MM
STOP GAP = XX MM
HOLD DOWN GAP = XX MM
SHIM X MM
A/W_XXXX
ASSOCIATED WITH SUPPORT N. XXXX
A/W_SXXXX- XXX
A/W_AXXXX- XXX
SP-XXX
O/S_N-S
O/S_E-W
O/S_N
O/S_S
O/S_E
O/S_W
O/T_N-S
O/T_E-W
O/T_N
O/T_S
O/T_E
O/T_W
ASSOCIATEED WITH STRUCTURE SXXXX-XXX
ASSOCIATEED WITH FOUNDATION AXXXX-XXX
SPECIAL SUPPORT SP-XXX
ORIENT SHOE NORTH-SOUTH
ORIENT SHOE EAST-WEST
ORIENT SHOE NORTH
ORIENT SHOE SOUTH
ORIENT SHOE EAST
ORIENT SHOE WEST
ORIENT TRUNNION NORTH-SOUTH
ORIENT TRUNNION EAST-WEST
ORIENT NORTH
ORIENT SOUTH
ORIENT EAST
ORIENT WEST
W/B_HT
WELD BEFORE POST-WELDING HEAT TREATMENT
NO BTM PLT
DO NOT WELD BOTTOM PLATE
GAP_V=XX
DO NOT REST, VERTICAL GAP = XX MM
TRIM F_MEMB
TRIM STOP MEMBER TO SUIT AT SITE
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